laguna IQ HHC User manual

CNC ROUTER
Part No. MCNC IQ HHC
© 2013 Laguna Tools, Inc. All rights reserved.
LAGUNA TOOLS
17101 Murphy Ave.
Irvine, California 92614
Ph: 800.234.1976
www.lagunatools.com
Model IQ HHC

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Dear Woodworker,
Thank you for your purchase and welcome to the Laguna Tools group of
discerning woodworkers. I understand that you have a choice of where to
purchase your machines and appreciate the confidence you have shown in
our products.
Every machine sold by Laguna Tools has been carefully designed and well
thought through from a woodworker’s perspective. I cut on our bandsaws,
lathes, table saws, combination machines and CNC Routers. Through my
hands-on experience, I work hard to make our machines better. I strive to
give you machines that inspire you to create works of art; machines that are
a joy to run and work on; machines that encourage your performance.
Today, we offer high-performance machines with innovative solutions that
meet the needs of woodworkers and their ever-evolving craft.
I started Laguna Tools as a woodworker; I still am one.
Thank you again for becoming a Laguna Tools customer.
Torben Helshoj
President and Founder - Laguna Tools
Imagination, Innovation and Invention at work.

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Table of contents
Page number
Safety Rules
4
Warranty
5
Noise emission
6
Specification sheet
6
Receiving your IQ Machine
7
Glossary of terms
9
Introduction to your IQ Machine
9
Parts of your IQ Machine
11
Where to locate your IQ Machine
11
Unpacking your IQ Machine
11
Assembly and set up
11
Control button functions
17
Getting Started
22
Maintenance and troubleshooting
25

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Safety Rules
As with all machinery there are certain hazards involved with the operation
and use of your machine. Using it with caution will considerably lessen the
possibility of personal injury. However, if normal safety precautions are
overlooked or ignored, personal injury to the operator may result. If you
have any questions relating to the installation and operation, do not use the
equipment until you have contacted your supplying distributor.
Read the following carefully and fully before operating the machine.
1. Keep the working area clean and ensure adequate lighting is
available.
2. Do not wear loose clothing, gloves, bracelets, necklaces or
ornaments.
3. Do wear face, eye, respiratory and body protection devices as
indicated for the operation or environment.
4. Ensure that the power is disconnected from the machine before tools
are serviced or any attachment is to be fitted or removed.
5. Never leave the machine with the power on.
6. Do not use dull, gummy or cracked cutting tools.
7. Ensure that the keys and adjusting wrenches have been removed and
all the nuts and bolts are secured.

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Limited Warranty
New woodworking machines sold by Laguna Tools carry a one-year warranty from
the date of shipping. Laguna Tools guarantees all new machines sold to be free of
manufacturers’ defective workmanship, parts, and materials.
We will repair or replace, without charge, any parts determined by Laguna Tools,
Inc. to have a manufacturer's defect. We require the defective item/part to be
returned to Laguna Tools, Inc. In the event the item/part is determined to have
been damaged due to lack of maintenance, cleaning or misuse/abuse, the
customer will be responsible for the cost of replacement of the item/part, plus all
related shipping charges.
This limited warranty does not apply to natural disasters, acts of terrorism, normal
wear and tear, product failure due to lack of maintenance or cleaning, damage
caused by accident, neglect, lack of or inadequate dust collection, misuse/abuse
or damage caused when repair or alterations have been made or attempted by
others.
Laguna Tools, Inc. is not responsible for additional tools or modifications sold or
performed [other than from/by Laguna Tools, Inc.] on any Laguna Tools, Inc.
woodworking machine. Warranty may be voided upon the addition of such tools
and/or modifications, determined on a case-by-case basis.
Normal user alignment, adjustment, tuning and machine settings are not
covered by this warranty. It is the responsibility of the user to understand
basic woodworking machinery settings and procedures and to properly maintain
the equipment in accordance with the standards provided by the manufacturer.
Parts under warranty are shipped at Laguna Tools, Inc.'s cost either by
common carrier, FedEx ground service or similar method.
Technical support to install replacement parts is primarily provided by phone, fax,
or e-mail. The labor required to install replacement parts is the responsibility of the
user.
Laguna Tools is not responsible for damage or loss caused by a freight company
or other circumstances not in our control.
Only new machines sold to the original owner are covered by this warranty.
For warranty repair information, call 1-800-332-4094.
Copyright 2010 Laguna Tools, Inc
** Warning –no portion of these materials may be reproduced without written
approval from Laguna Tools, Inc.

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Noise emission.
Notes concerning noise emission:
Given that there exists a relationship between noise level and exposure times, it is
not precise enough to determine the need for supplementary precautions. The
factors affecting the true level of exposure to operators are clearly the amount of
time exposed; the characteristics of working environment; other sources of dust
and noise, etc. For example, adjacent machines may impact the level of ambient
noise. It is also possible that exposure level limits will vary from country to country.
Specification sheet.
Motor
2 HP 220v / 20 amp single phase
Spindle
1 or 3 Phase Industrial Induction Spindle, Liquid Cooled
Spindle RPM
5,000 –24,000 RPM
Controller
Laguna HHC controller
Ball Screw
On all Axis
Gantry Clearance
6 inches [152mm]
Machine Work Table
24 ½ inches x 35 ½ inches [622mm x 901mm]
Machine Foot Print
60 inches x 37 inches 1524mm x 940mm]
Work Envelope
23.5in X 34.5in [597mm x 876mm]
Weight
425lb [193kg]
Receiving your machine.
Note: It is probable that your machine will be delivered by a third party. Before
you unpack your new machine, you will first need to inspect the packing, invoice,
and shipping documents supplied by the driver.
Ensure that there is no visible damage to the packing, or the machine. You must
do this prior to the driver leaving. All damage must be noted on the delivery
documents and signed by you and the delivery driver. You must then contact the
seller, [Laguna Tools] within 24 hours.
Note: Laguna Tools, Inc. endeavors to test each machine prior to shipping and
you may find sawdust in or on your machine.

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Glossary of terms.
Ball End Milling Cutter - A milling cutter that has a rounded cutting diameter at
its end that is equal to the cutting diameter.
DXF file - Drawing exchange Format file that was created as a standard to freely
exchange 2 and 3 dimensional drawings between different CAD programs. It
basically represents a shape as a wire frame mesh of x, y, z coordinates (vectors).
Encoder - Typically an optical device that consists of a disk with 100 to1000 holes
on its periphery. The most common is the incremental encoder that has a small
LED light source on one side of the disk with a diode detector on the other to allow
the disk rotation to be monitored in discrete incremental steps. Hence, a full
revolution can be broken up into 100's or even 1000's of position steps.
G-Code - The standard machine tool language around the world. It generally
consists of specifying the x, y, z (and a, b or c) coordinates that the machine is to
move to. Such movement can be linear, circular or even special drilling
operations. It is the universal language of all modern machine tools (mills, lathes,
edm machines etc.).
M-code - The standard machine tool codes that are normally used to switch on
the spindle, coolant or auxiliary devices. They can also be used for G-code
program control such as repeating the program or ending it.
Servo Motor - A motor that is typically a brush or brushless DC type with an
optical encoder attached to it. It is used in what is called a Servo Loop system
where positioning information is constantly tracked by minimizing the error
between the commanded and real position.
Step Motor - A motor that derives its motion by receiving input signals (pulses) in
a very specific sequence. The most common type is one that rotates 1.8 degrees
for each input pulse. This provides a very simple way of controlling motion very
precisely with the use of common digital logic circuitry.
STL file - Stereo Lithography file format that has traditionally been associated with
Stereo Lithography prototyping machines, but is now also being used to represent
3D surfaces for CNC tool path generating programs.
Tool Path - A series of vector coordinate positions that define a cutting path. This
cutting path can be a simple 2D or sophisticated 3D (even 4D or more) path used
to machine out the shape of a desired part.
Vector - A line that has both length and direction. It is usually specified by a
starting x, y, z coordinate position and ending x, y, z coordinate position.
DRO –Digital Read Outs, shows the axis positions in the interface.

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MDI –Manual Data Entry, used for entering commands manually, line by line.
CAD –Computer Aided Design, the using of computers to assist and develop
design.
CAM –Computer Aided Manufacturing, the use of computers to assist in
manufacturing.
CNC –Computer Numerical Control.
Command –A signal or series of signals that initiates one step or series of steps
in the execution of a program.
Feed Rate –F A multi character code containing the letter F followed by digits
that determine the machines rate of movement.
H.M.I - Human Machine Interface.
O.I.T –Operator Interface Terminal.

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Introduction to IQ machines.
The IQ is designed to give you years of safe service. Read this owner’s manual in
its entirety before assembly or use.
The advantage of the IQ machine is that it can, in most cases, fully machine the
complete job without it being removed from the table so that you have finished
parts of high accuracy that are totally repeatable.
It can, with the purchase of the relevant software, also produce intricate carvings.
Nesting is also a valuable feature of IQ machining that saves on waste and cost.
It is possible to reduce the amount of different machines in the shop as the IQ will
perform multiple functions and is a must for serious wood workers.
Parts of the IQ machine.
1. Bed.
The bed of the machine consists of
a heavy steel frame and a “T-Slot”
Table. The “T” slots are used to
clamp the job or fixtures to the bed.
The bed is covered in plastic strips.
2. Gantry.
The gantry straddles the bed and
carries the router spindle motion
system. It is moved along the length
of the bed by linear rails controlled
by the machine controller.
3. Router Spindle.
The router spindle is moved along
the gantry by a precision ball screw
system that is controlled by the
machine controller.
4. Frame.
The frame is a heavy Steel tubular
construction that supports all the
other parts of the machine.
Gantry Router Spindle
Bed frame
Router Spindle Gantry Ball screw

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5. Hand held controller & electrical control box.
The Hand held controller controls all the functions of the
IQ. The electrical control box is attached to the machine
by a flexible conduit and can be located close to the
machine [on a shelf under the machine].
6. Caterpillar track.
The caterpillar track runs along
the side of the machine in a
trough and carries all the
electrical cables and the spindle
cooling tubes
7. Water pump.
The water pump provides coolant for the router spindle
motor. Running the router spindle without the cooling
pump running can lead to spindle bearing failure.
Additional instructions for the use of the IQ.
Like all machines, there is danger associated with the
machine. Injury is frequently caused by lack of
knowledge or familiarity. Use this machine with respect.
If normal safety precautions are overlooked or ignored,
serious personal injury may occur. As the IQ is under
the control of the onboard machine controller, it is
important that you are clear of the cutter when operating
the machine.
Hand held
controller
Electrical control box
Caterpillar track
Water pump