Leach 2R-II User manual

2R-II™
OPERATOR’S MANUAL

2R-II™
OPERATOR’S MANUAL

Liability
Labrie Enviroquip Group assumes no liability for any incidental, consequential, or other liability that
might result from the use of the information contained in this document.
All risks and damages, incidental or otherwise, arising from the use or misuse of the information
contained herein are entirely the responsibility of the user.
Although careful precaution has been taken in the preparation of this document, Labrie Enviroquip
Group assumes no responsibility for errors or omissions.
January 2015

Liability ........................................................................................ ii
Table of Contents ........................................................................ v
Introduction ................................................................................ 1
Introducing the 2R-II™ .................................................................................................................................................................... 1
Product Overview ...................................................................................................................................................................... 1
To Contact Labrie Plus .................................................................................................................................................................... 5
In the U.S. ...................................................................................................................................................................................... 5
In Canada ...................................................................................................................................................................................... 5
Safety Precautions ...................................................................... 7
General ................................................................................................................................................................................................. 7
Conventions ....................................................................................................................................................................................... 8
Basic Safety Notions ........................................................................................................................................................................ 8
Responsibilities .................................................................................................................................................................................. 9
Employer Responsibilities ...................................................................................................................................................... 9
Employee Responsibilities ...................................................................................................................................................... 9
Things to Do .................................................................................................................................................................................... 10
Things to Avoid .............................................................................................................................................................................. 10
Safety Precautions ......................................................................................................................................................................... 10
Prior to Start-Up ...................................................................................................................................................................... 10
General Operation .................................................................................................................................................................. 11
Hydraulics .................................................................................................................................................................................. 14
Fire Protection ......................................................................................................................................................................... 14
Housekeeping .......................................................................................................................................................................... 15
Safety and Informative Decals .................................................................................................................................................. 16
Decals on Body ........................................................................................................................................................................ 17
Decals on Tailgate .................................................................................................................................................................. 24
Decals inside Cab .................................................................................................................................................................... 28
Safety Features ............................................................................................................................................................................... 31
Back Up Alarm .......................................................................................................................................................................... 31
Tailgate Safety Props ............................................................................................................................................................. 31
Camera System ........................................................................................................................................................................ 36
Tailgate Open Proximity Switch Test .............................................................................................................................. 37
Locking Out and Tagging Out the Vehicle ........................................................................................................................... 38
Shutting Down the Vehicle ........................................................................................................................................................ 40
Prior to Start Up .............................................................................................................................................................................. 40
Controls, Indicators and Processes .......................................... 43
In-Cab Controls ............................................................................................................................................................................... 43
Parking Brake ........................................................................................................................................................................... 43
Pump Switch ............................................................................................................................................................................ 44
ENGINE SPEED-UPSwitch ......................................................................................................................................................... 44
AUTO-NEUTRAL Switch (optional) ........................................................................................................................................ 45
REAR WORK LIGHT Switch (optional) .................................................................................................................................... 45
FRONT WORK LIGHT Switch (optional) ................................................................................................................................. 46
HOPPER LIGHT Switch (optional) ........................................................................................................................................... 46
FLASHING LIGHT Switch (optional) ........................................................................................................................................ 47
STROBE LIGHT Switch (optional) ........................................................................................................................................... 47
Indicators .......................................................................................................................................................................................... 48
Table of Contents

vi Table of Contents
TAILGATE OPEN Light ................................................................................................................................................................. 48
Outside Controls ............................................................................................................................................................................ 49
Engine Speed-Up Push Button ........................................................................................................................................... 49
Front Control Valve ................................................................................................................................................................ 49
Ejection (Pushout) Lever ....................................................................................................................................................... 49
Tailgate Lever ........................................................................................................................................................................... 49
Tailgate Clamps ....................................................................................................................................................................... 50
Hydraulic Tailgate-Locking Mechanism Buttons (optional) .................................................................................... 50
Driver Signal Push Buttons .................................................................................................................................................. 50
Packer and Carrier Panel Levers ......................................................................................................................................... 51
Container Handling Control Levers (optional) ............................................................................................................. 52
Tipper Lever (optional) ......................................................................................................................................................... 52
Terms You Will Need To Know .................................................................................................................................................. 53
Container Attachment .......................................................................................................................................................... 53
Container Handling Systems .............................................................................................................................................. 54
Hook ............................................................................................................................................................................................. 55
Container ................................................................................................................................................................................... 55
Container Attachment .......................................................................................................................................................... 55
Winch ........................................................................................................................................................................................... 56
Container Lifting Cylinder (CLC) ........................................................................................................................................ 56
Container Push Bar (CPB) ..................................................................................................................................................... 57
Other Terms You Will Need To Know ..................................................................................................................................... 57
Container Handling Process ....................................................................................................................................................... 58
Attaching ................................................................................................................................................................................... 58
Dumping .................................................................................................................................................................................... 59
Releasing .................................................................................................................................................................................... 59
Waste Handling Process .............................................................................................................................................................. 59
Loading ....................................................................................................................................................................................... 59
Packing ....................................................................................................................................................................................... 60
Unloading .................................................................................................................................................................................. 61
Operating the 2R-II™ ................................................................. 63
Pre-Operating Walk-Around Inspection ................................................................................................................................ 63
Walk-Around Inspection Checklist ................................................................................................................................... 66
Inspection Sheet ...................................................................................................................................................................... 67
Operating Instructions ................................................................................................................................................................. 68
Starting Up ................................................................................................................................................................................ 68
Positioning the Pushout Panel ........................................................................................................................................... 68
Loading the Hopper ............................................................................................................................................................... 69
Attaching a Container to the Tailgate ............................................................................................................................. 69
Using a Winch or a Container Lifting Cylinder ............................................................................................................. 71
Using a Container Push Bar (CPB) ..................................................................................................................................... 73
Packing the Load ..................................................................................................................................................................... 73
Pushout Panel Operation during Packing ..................................................................................................................... 75
Releasing the Container ....................................................................................................................................................... 75
Unloading at Dumpsite ........................................................................................................................................................ 76
Lifting the Tailgate .................................................................................................................................................................. 77
Ejecting the Load .................................................................................................................................................................... 77
Lowering the Tailgate ........................................................................................................................................................... 79
Shutting Down the Truck ..................................................................................................................................................... 79

1Introduction
The purpose of this manual is to introduce operators
to the operational procedures of the 2R-II™ rear-loader
garbage truck. For information regarding maintenance
procedures, refer to the related 2R-II™ Maintenance
Manual.
Introducing the 2R-II™
2R-II™ units are rear-load refuse collection vehicles
used for residential, commercial and demolition
garbage pick-ups. Once the body is full, all its content
is unloaded at a waste management landfill or other
appropriate site (e.g. transfer station, incinerator,
recycling station). These units are designed to improve
every aspect of your garbage collection operation, and
they use a series of hydraulic, mechanical, and
electrical systems to perform their work routine.
Depending on the type of collection for which it is
intended, the 2R-II™ is offered in two main collection
configurations: semi-automated and manual.
Vehicles destined for semi-automated collection are
equipped with a cart tipper, and vehicles destined for
manual collection benefit from the lowered hopper
load sill.
All other major options and body configurations are
explained in the following pages.
Product Overview
The 2R-II™ is a tough, reliable and user-friendly
collection truck. It has everything you need to perform
your work efficiently: a large hopper, fast packing
cycles, an efficient open-and-eject process and great
versatility for use not only in residential and
commercial waste collection but also in demolition
waste collection.

2 Introduction
Figure 1-1 Cart tippers
Body’s main components are the hopper (see Figure 1-3), the packer (see Figure 1-2), the tailgate
(see Figure 1-2), the pushout panel (see Figure 1-4), and the carrier panel (see Figure 1-3).
Some trucks may be equipped with one or two cart tippers (see Figure 1-1). Or they may be equipped
with a push bar. If the latter is installed, a reeving cylinder or winch is provided.
The hopper is the area of the body where the refuse is dumped. The packer is the piece of equipment
that pushes the refuse into the body. The pushout (or ejection) panel is the piece of equipment that is
used to eject garbage at landfill sites. The tailgate is the rear pivotal door that prevents refuse from
exiting the body during collection. At landfill, the tailgate is raised to enable discharge of the refuse.
Figure 1-2 Tailgate (left); Packer (right)

Introduction 3
Figure 1-3 Hopper (left); Carrier panel (right)
Figure 1-4 Pushout panel
In the cab, you will find the console on which the engine speed-up switch and the hydraulic pump
switch are located (see Figure 1-5).
Figure 1-5 2R-II™ cab
Console

4 Introduction
Operating controls for the packer, carrier panel, and container handling system are located on the
right-hand side of the tailgate.
Figure 1-6 Operating controls (packer, carrier panel, container handling system)
Operating controls for the pushout panel and tailgate are located on the left-hand side of the body,
not far from the cab.
Figure 1-7 Pushout panel and tailgate operating controls

Introduction 5
To Contact Labrie Plus
In the U.S.
Address: 1981 W. Snell Road
Oshkosh, WI 54904
Toll Free: 1-800-231-2771
Telephone: [phone]
General Fax: [phone]
Sales Fax: [phone]
Parts and warranty: During business hours, 7:00 AM to 7:00 PM Central Standard Time
Technical Support Service: Available 24 hours
In Canada
Address: 175 Route du Pont
St-Nicolas, QC G7A 2T3
Toll Free: 1-877-831-8250
Telephone: [phone]
Service Fax: [phone]
Parts Fax: [phone]
Parts and warranty: During business hours, 8:00 AM to 5:00 PM Eastern Standard Time
Technical Support Service: Available 24 hours
Website: www.labriegroup.com
E-mail: [email protected]
IMPORTANT:For technical support and parts ordering, the serial number of your vehicle is required. Therefore,
Labrie Enviroquip Group recommends to keep record of the information found on the VIN plate,
which is located in the cab.

6 Introduction

2Safety Precautions
General
IMPORTANT:This manual contains safety information that could
prevent accidents. Read and thoroughly understand
it before operating the unit.
To us all at Labrie Enviroquip Group, the safety of
vehicle operators is one area of great importance.
This vehicle was built in accordance with the American
National Standards Institute (ANSI) standard for
Mobile Refuse Collection and Compaction
Equipment–Safety Requirements,
ANSI Z245.1–
1999.
Also, since 2R-II™ vehicles are heavy duty pieces of
equipment, they require that a certain number of safety
precautions be taken.
The 2R-II™ has been designed with the operator in
mind. However, as with any industrial machinery,
especially those that are large and apply forces through
hydraulic pressures, the ultimate responsibility for
safety rests with you, the operator.
An alert, conscientious attitude, and observance of all
known safe operating practices are the best ways to
prevent accidents. It is the operator’s responsibility to
be familiar with, and ensure that operation is in
accordance with safety requirements and codes
including all applicable Occupational Safety & Health
Act (OSHA) and ANSI regulations.
Additional safety precautions, along with all the
necessary instructions and conventions, are presented
in the following pages.

8 Safety Precautions
Conventions
The word “NOTE” is also used throughout the manual. It precedes information that provides special
emphasis or clarification on a specific operation or procedure.
Basic Safety Notions
The following safety notions are related to the use of the 2R-II™. It is important to point out that the
safe use of the vehicle remains the user’s responsibility. He must heed all safety notions explained in
this manual and on the decals affixed to the vehicle.
Danger! Indicates a hazardous situation which, if not avoided, will result in serious injury or death.
Warning! Indicates a hazardous situation which, if not avoided, could result in serious injury or
death.
Caution! Indicates a hazardous situation which, if not avoided, may result in minor or moderate
injury or property/product damage.
Danger! Always be aware of the vehicle’s surroundings to make sure that no pedestrians,
passersby, bystanders, or other people or vehicles are in any way exposed to any danger
caused by the use of the 2R-II™.
Danger! Never get in the hopper area when the engine is running.
Only authorized personnel may do so following a lockout/tagout procedure (see Locking
Out and Tagging Out the Vehicle on page 38).
Warning! Always wear safety glasses, gloves and proper footwear while collecting waste. Explosive
objects, pressurized cans, and fluorescent tubes can be present and pose a danger. Be
alert!

Safety Precautions 9
Responsibilities
Safety is everybody’s responsibility. Both employer and employee must play their part to ensure the
safety of the operator, the vehicle, and its immediate surroundings.
Employer Responsibilities
It is the responsibility of the employer:
To ensure that employees are qualified for operating the vehicle and its equipment, and that they
all take safety measures before using them.
To properly maintain all mobile equipment to meet all provincial/state and federal safety
standards.
To supply adequate instructions and training for the safe use of the vehicle and its equipment
before assigning an employee to such vehicle/equipment.
To keep the vehicle maintained and properly adjusted to meet the manufacturer’s standards and
recommendations. For help or for more information, please contact the manufacturer or any of its
authorized representatives.
To keep records of all vehicle breakdowns and malfunctions, as well as any inspection and
maintenance.
To ensure that all failures or malfunctions that may be affecting the safe use of the vehicle are
repaired before the vehicle is put back into operation.
To meet the appropriate lighting requirements for night shift work (if permitted).
To regularly accompany the vehicle operator and take measures to ensure the smooth and safe
operation of the vehicle.
To make sure that the backup alarm works properly when the vehicle is in reverse.
To take necessary measures to correct any damage or malfunction reported by any employee.
To establish a “lockout/tagout” procedure and ensure its application any time inspection, repair
or maintenance is performed on the vehicle, regardless of whether it takes place on the road or in
the garage.
Employee Responsibilities
It is the responsibility of the employee:
To enforce all safety measures to meet the requirements established by the employer.
To operate the 2R-II™ only after having received proper instructions and training.
To perform routine daily unit inspections.
To make sure that nobody is near the vehicle before activating any of the controls, and to be
prepared to stop at any indication of possible danger.
To immediately report any damage or malfunction of the vehicle to the employer or supervisor.
To know where to get assistance in the event of an emergency.
IMPORTANT:Do not use damaged equipment.

10 Safety Precautions
Things to Do
Inspect the body and all systems at the beginning of each day.
Make sure that the area is clear of any people or possible obstructions.
IMPORTANT:Be extremely cautious in areas where small children may be present.
Wear safety glasses and footwear, gloves, and any other safety equipment when loading and
packing refuse.
Check mirrors, windows, lights, and monitor equipment are clean and adjusted properly.
Check for explosive trash (e.g. television sets, paint cans, fluorescent light tubes, etc.).
Use caution when driving with an unevenly distributed load.
Inspect for overhead hazards (e.g. power lines) prior to raising tailgate.
Always use the tailgate safety prop before entering the area between the main body and the
tailgate.
Obey all warning and operation stickers.
Things to Avoid
Do not operate any vehicle while under the influence of alcohol, narcotics or other intoxicants.
Do not talk on a cell phone or listen to loud music while driving.
Do not wear jewelry or loose clothing.
Do not leave the vehicle before it is brought to a complete stop and work brake or parking brake is
applied.
Do not enter the hopper or main body unless the engine is shut off, the key is removed and there is
an out-of-service tag on the steering wheel (see Locking Out and Tagging Out the Vehicle on
page 38).
Do not drive with the tailgate fully open unless it is to unload refuse at the landfill.
Safety Precautions
Prior to Start-Up
Never operate machinery while wearing jewelry or loose clothing. These items may become
caught by or entangled in the machinery causing serious injury. Wear proper safety equipment as
required by your employer.
Danger! Operators must adhere to the following safety precautions at all times. Failure to do so
may result in vehicle and/or property damage, personal injury, or even death.

Safety Precautions 11
Never operate machinery while under the influence of alcohol, narcotics or other mood altering
substances. Workers who operate machinery while under the influence are a hazard to themselves
and others.
Perform a pre-operation “walk around” inspection of the truck chassis in accordance with the
chassis manufacturer’s guidelines. Perform a “walk around” inspection of the refuse packer. Never
start or operate any equipment found to have malfunctions.
• Report any malfunctions immediately to the proper authorities.
• Prior to leaving any malfunctioning unit, the parking brakes must be set, the PTO system
disengaged, the engine turned off, the ignition key removed, and using a nonreusable fastening
device, place a sign on the steering wheel indicating the unit is inoperative. For more
information, see Locking Out and Tagging Out the Vehicle on page 38.
Proper servicing requires specialized tools and procedures. Service must be performed by
authorized personnel only following procedures in the 2R-II™ Maintenance Manual.
Walk completely around the vehicle to make sure all persons and obstructions are clear before
starting the unit.
The container handling system is a critical component of the unit. Use only the proper
replacement parts.
Inspect all hooks, chains and cables daily to ensure serviceable condition. Replace damaged or
worn parts.
Before operating the vehicle the driver must be thoroughly familiar with the employer’s safety
program concerning traffic rules, warning devices and hand signals.
Be sure to know where to get assistance in the event of an emergency.
Know your machine. Know the location and function of all controls, gauges, instruments and
protective devices.
Should the height of a refuse collection vehicle be altered by installing a container handling
system, be sure the overall height is rechecked and overall height plus 3 inches is noted on the
decals.
General Operation
It is the employer’s responsibility to ensure that only qualified employees are assigned to operate
this vehicle.
It is the operator’s responsibility to ensure that operation of the unit is in accordance with the
guidelines contained in the Operator’s manual and in accordance with all applicable codes
including Occupational Safety and Health Act (OSHA) and American National Standards
Institute (ANSI) regulations.
Do not attempt to operate this equipment without proper training.
Read and make sure that you fully understand this manual and all safety decals before operating
this vehicle. Maintenance personnel must also read and understand the Maintenance Manual for
this vehicle.In case of doubt, ask a supervisor for clarifications.
Before every work day, inspect the body, the packing system, and any system that might
compromise public and/or operator safety.
Verify that the accelerator pedal, the steering wheel, mirrors, brakes, and turn signals are in good
working order.

12 Safety Precautions
Move the vehicle as slowly as possible without stalling when traveling in reverse.
Always make sure the area behind the unit is clear before traveling in reverse.
Do not travel in reverse for distances greater than those dictated by local ordinances. If reverse
travel exceeds 10 feet, use a “spotter” or move the vehicle in 10 foot increments only, and then
check to make sure the area behind the unit is clear between increments.
Do not attempt to dislodge any material above waist level unless wearing eye protection such as
“approved” side shielded safety glasses or a full face shield.
Never use the unit to push or tow another vehicle.
Never unload uphill or against a pile of refuse or into the bank of a hill.
Never place head, body, fingers or any limbs into a scissors point or pinch point on the equipment.
Before operating the vehicle the driver must be thoroughly familiar with the employer’s safety
program concerning traffic rules, warning devices and hand signals.
Know where to get assistance in the event of an emergency.
Know your machine. Know the location and function of all controls, gauges, instruments and
protective devices.
Do not operate this vehicle if there are any signs of damage or incomplete repairs.
Report any doubts that you might have and any safety service requirements regarding this vehicle
to a supervisor.
When removing nylon locknuts, always replace them by new ones.
Start the engine following the manufacturer’s recommended procedure.
Wear your seat belt.
When driving the vehicle, keep both hands on the steering wheel at all times.
Never drive this vehicle with the tailgate unlocked.
Always set the parking brake before leaving the cab.
When the vehicle is parked, the parking brake must be applied.
Turn on appropriate warning lights, put on a safety vest, protective glasses and protective shoes.
All service opening covers and access doors must be maintained and latched in place while
operating equipment.
Ensure all co-workers are in view before operating or moving any controls or the unit.
Ensure that there is sufficient overhead clearance before operating the unit.
Ride only in the cab or on riding platforms designed for that purpose. Riding steps shall not be
used when speeds are expected to exceed 10 mph (16 km) or when distance traveled without
stopping will exceed 2/10 of one mile. Do not get on/off riding step when vehicle is in motion.
Never allow anyone to ride on the steps when the vehicle is backing up.
Stop the vehicle immediately if warning lights for the TAILGATE AJAR system come on.
Never use controls or hoses for hand holds when getting on/off. Controls and hoses are movable.
They do not provide proper support and may cause accidental equipment movement.
Make sure the backup alarm is working properly.
Always ensure that all persons are clear before raising or lowering the tailgate. It is the operator’s
responsibility to warn all persons not to stand or cross under a raised tailgate.