Rival 2D.1811.1 User manual

PRODUCT:
MODEL:
PART NO:
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REAR BUMPER
FORD RANGER (2011-2015)
FORD RANGER (2015-)
2D.1811.1
INSTALLATION MANUAL
REAR BUMPER
FORD RANGER (2011-2015)
FORD RANGER (2015-)
PRODUCT:
MODEL:
PART NO: DT-2D18111NLRM
To reduce the risk of serious injury or damage, please read and understand all instructions and
procedures before attempting to install or use this product.
Safety glasses must be worn at all times during installation or maintenance of this product.
Ensure all mounting bolts are tensioned after 1000 kms and periodically there after.
CAUTION!
NOTICE
Whilst the bumper adds additional protection to your vehicle, precautionary measures still need
to be taken to avoid damage.
Always drive to the conditions and your surroundings.

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FORD RANGER REAR BUMPER
2D.1811.1
Ford
Ranger
2011-2015, 2015-
Aluminum/Steel
1720х720х260
54kg
56kg(with a set of lights)
Item:
Make:
Model:
Year of manufacture:
Material:
Dimensions:
Weight:
TORQUE SETTINGS
INSTALLATION NOTICE
* The bumper should be mounted in strict compliance with this procedure in specialized service
centers.
* During installation it is required to use personal protective equipment.
* Do not install this bumper onto the vehicle models other than those specified herein.
REQUIRED TOOLS
* Basic tool kit
* Cross-recessed drives
* Torque wrench
* М6 - 9 Н·м, * М10 - 44 Н·м, * М12 - 77 Н·м.
SAFETY NOTICE
* The bumper is designed for operation under conditions specified by the car manufacturer.
* During operation the events of large obstacles and objects encounter while driving.
* In case of the obstacle encounter please make sure that there is no damage to the components
and assemblies of the vehicle and suitability of the bumper for further operation.
* Operation of the bumper or components hereof is not allowed. In case of damage t the bumper
or components hereof please contact the nearest RIVAL dealer.
* It is not allowed to operate the bumper with loose fittings.
* It is necessary to perform regular inspection of design and fittings integrity, fittings tightening
and lack of damage to wire insulation.
Date: 06.11.2018 Installation manual 2D.1811.1
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TECHNICAL INFORMATION
*TOW BAR INSTALLATION
The bumper design provides for installation of the American-style tow bar – square 2 (50.8 mm).
Maximum allowable vertical static load on the tow bar should be not more than 100 kg,
irrespective of the trailer total weight.
Maximum total weight of the towed trailer:
*LIGHTS
The bumper provides for the light mounting points.
Overall dimensions of the lights under installation:
h
Distance h, mm Trailer weight without braking
mechanism, kg
Trailer weight fitted with
braking mechanism, kg
0-351000 2500
36-80 750 1700
Caution!
Towing of the trailer which is incompliant with specified requirements
may result in damage to tow bar or bumper.
Date: 06.11.2018 Installation manual 2D.1811.1
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2
4 4
10
10
3
1. Bumper facia.............................................
2. Bumper bracket.........................................
3. Tow bar square..........................................
4. Light bracket.............................................
5. Light (depending on the parts listing).........
6. Cup-shaped head screw M6x16................
7. Cup-shaped head screw M10x30.............
8. Washer 6...................................................
9. Washer 10................................................
10. Light cover................................................
11. Bolt M12x40..............................................
12. Washer 12................................................
13. Socket bracket..........................................
14. Adjustment shim.......................................
15. Screw M5x16............................................
16. Nut M5 .....................................................
17. Washer 5..................................................
1 pc.
1 pc.
1 pc.
2 pc.
2 pc.
8 pc.
4 pc.
8 pc.
4 pc.
2 pc.
4 pc.
4 pc.
1 pc.
4 pc.
4 pc.
4 pc.
4 pc.
PARTS LISTING
1
Date: 06.11.2018 Installation manual 2D.1811.1
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1. Unscrew tension bolts of the
standard under-run bar the left and
right of the vehicle frame.
Dismantle the bumper.
*Paragraphs 2 and 3 for vehicles
with rear park system:
2. Remove gages from the bumper
and detach the connectors.
3. Remove wiring from the bumper.
INSTALLATION PROCEDURE
4. Install the lights (pos. 5) onto the
brackets (pos.4).
Align the position of lights and tighten
screw joints.
5. Install lights and brackets into the
bumper facia using screws M6x16
(pos.6) and washers 6 (pos. 8). Adjust
the position of lights.
Date: 06.11.2018 Installation manual 2D.1811.1
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INSTALLATION PROCEDURE
5. Unscrew self-tapping screws of the
license plate lamps.
6. Install two standard tension bolts of
the bumper far away from the bumper.
Screw in with several revs.
7. Install the bracket onto completed
bolts. Secure it using standard tension
bolts of the bumper.
8. Install the bumper facia (pos. 1)
onto the bracket and secure it in the
towing eye area using screws M10x30
(pos. 7) and washers 10 (pos. 9).
Date: 06.11.2018 Installation manual 2D.1811.1
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INSTALLATION PROCEDURE
9. Install the tow bar square using
bolts M12x40 (pos.11) and washers
12 (pos.12) on two sides.
Tighten all screw joints.
*10. Install license lights into the facia.
Secure with screws M5x16 (pos. 15),
nuts M5 (pos. 16) and washers (pos.
17).
*The license lights are not included in
the delivery set.
Date: 06.11.2018 Installation manual 2D.1811.1
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INSTALLATION PROCEDURE
Before operating the vehicle with RIVAL bumper:
- make sure that all screw joints are tightened;
- check connecting wires of the fog lamps.
Date: 06.11.2018 Installation manual 2D.1811.1
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