Leeboy 695 Guide

Operations, Service, and Parts Manual

695 Motor Grader

Manual No. 1012106-01

This manual applies

to serial number and

above: 101825

Thumb Index

SAFETY

INFORMATION AND SPECIFICATIONS

COMPONENT LOCATION

OPERATION

MAINTENANCE

SCHEMATICS

ILLUSTRATED PARTS LIST (IPL)

1

2

3

4

5

6

7

iv

Disclaimer

All information, illustrations and specications in this manual are based on the latest information available

at the time of publishing. The illustrations used in this manual are intended as representative reference

views only. Moreover, because of our continuous product improvement policy, we may modify information,

illustrations and/or specications to explain and/or exemplify a product, service or maintenance

improvement. We reserve the right to make any change at any time without notice. VT LeeBoy, Inc., VT

LeeBoy, LeeBoy, and Rosco are all the same entity and are used interchangeably.

Title 40, Code of Federal Regulations (CFR) 1068

This product meets certied-emission requirements set by the EPA (Environmental Protection Agency),

governed by Title 40 CFR 1068, which species actions that are prohibited by law and lists civil penalties

for noncompliance. As part of those regulations, modication or rendering inoperative any emission-

related component can subject you to government penalties (and void your warranty). Tampering with

emission controls is in violation of federal law, and can result in civil penalties of up to $3,750 each day an

engine or piece of equipment is operated in violation.

Please be aware that you are responsible for maintaining the machine and the certied emission engine

installation. Failure to comply to comply could result in penalties as listed above and void the warranty on

this engine and this machine.

For more information, visit: https://www.epa.gov/laws-regulations/regulations

California Proposition 65 Warning

Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer,

birth defects, and other reproductive harm.

Battery posts, terminals and other related accessories contain lead and lead compounds, chemicals

known to the State of California to cause cancer and other reproductive harm. Wash hands after handling.

LeeBoy reserves all copyright and other rights in this manual and the manual’s content. No part of this

manual may be reproduced or used in any way without the written permission of VT LeeBoy, Inc., except as

necessary to operate LeeBoy equipment.

Legal Notices

TABLE OF CONTENTS

v

Page

Section 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4

Safety Label Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8

Safety labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9

Grader Specic Precautions . . . . . . . . . . . . . . . . . . . . . . . . 1-10

Hot Material Precautions . . . . . . . . . . . . . . . . . . . . . . . 1-10

Hydraulic Systems Precautions . . . . . . . . . . . . . . . . . . . 1-10

Refueling Precautions . . . . . . . . . . . . . . . . . . . . . . . . 1-10

Battery Precautions . . . . . . . . . . . . . . . . . . . . . . . . . 1-10

Tire Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11

Starting and Stopping Precautions . . . . . . . . . . . . . . . . . . 1-12

Parking Precautions . . . . . . . . . . . . . . . . . . . . . . . . . 1-12

Braking Precautions . . . . . . . . . . . . . . . . . . . . . . . . . 1-12

Operating Precautions . . . . . . . . . . . . . . . . . . . . . . . . 1-12

Storage Precautions . . . . . . . . . . . . . . . . . . . . . . . . . 1-13

Maintenance Precautions . . . . . . . . . . . . . . . . . . . . . . 1-13

Section 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

Limited Warranty Policy . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

Limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

Items Not Covered . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

Other Limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5

Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5

Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6

Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7

vi

Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10

Specications Charts. . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12

Torque Specications: inch fasteners . . . . . . . . . . . . . . . . . . . . 2-15

Torque Specications: METRIC fasteners . . . . . . . . . . . . . . . . . 2-16

Hydraulic Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-17

Tightening Flare Type Tube Fittings . . . . . . . . . . . . . . . . . 2-17

Full Torque Nut Coupling Installation . . . . . . . . . . . . . . . . . . . . 2-18

Section 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

Side Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10

Steering Console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12

Control Levers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16

Throttle Control and Service Brake Pedals . . . . . . . . . . . . . . . . . 3-20

Throttle Control/ Direction Control/Transfer Case Gear Levers . . . . . . . 3-22

Parking Brake Knob . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-24

Section 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

Operating Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

Parking Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

Break-In Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5

Pre-start Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5

Maintenance Safety . . . . . . . . . . . . . . . . . . . . . . . . . 4-6

Receiving The Motor Grader . . . . . . . . . . . . . . . . . . . . . . . . 4-6

Preliminary Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7

Adjusting Pedestal/Steering Console. . . . . . . . . . . . . . . . . 4-7

Adjusting Operator’s Seat . . . . . . . . . . . . . . . . . . . . . . 4-7

Door Operation - Cab Option Only . . . . . . . . . . . . . . . . . . . . . 4-8

Cab Door Handles . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8

Cab Door Release . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8

Climate Control System . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9

Recirculated Air Control . . . . . . . . . . . . . . . . . . . . . . . 4-9

Defroster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9

Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9

Air Conditioning (A/C) . . . . . . . . . . . . . . . . . . . . . . . . 4-9

Fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9

Side Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10

Table of Contents

vii

Windshield Wipers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11

Front Wiper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11

Front Wiper Washer Fluid . . . . . . . . . . . . . . . . . . . . . . 4-11

Rear Wiper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11

Rear Wiper Washer Fluid . . . . . . . . . . . . . . . . . . . . . . . 4-11

Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11

Headlights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11

Beacon Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11

Front Work Lights . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11

Rear Work Lights . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11

Engine Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12

Preliminary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12

Engine Start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12

Engine Warm-up . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12

Cold Weather Engine Start-up (40°F or below) . . . . . . . . . . . . 4-12

Cold Weather Engine Start-up (40°F or below): . . . . . . . . . . . 4-13

Glow Plugs Package (Option) . . . . . . . . . . . . . . . . . . . . 4-13

Using Booster Batteries - 12 Volt System . . . . . . . . . . . . . . . 4-13

Stopping the Engine . . . . . . . . . . . . . . . . . . . . . . . . . 4-13

Adjusting Engine for High Elevation . . . . . . . . . . . . . . . . . 4-14

Driving The Grader . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14

Grader Speeds . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14

Throttle Control . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14

Braking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14

Emergency Stopping . . . . . . . . . . . . . . . . . . . . . . . . 4-14

Parking Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14

Parking the Grader . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15

Detailed Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15

Hydraulic Control Valve Levers . . . . . . . . . . . . . . . . . . . . 4-15

Directional Control . . . . . . . . . . . . . . . . . . . . . . . . . 4-16

High/Low Transfer Case . . . . . . . . . . . . . . . . . . . . . . . 4-17

Drive System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-17

Front Moldboard Control (Option) . . . . . . . . . . . . . . . . . . 4-17

Transporting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-17

Preparing for Motor Grader Towing . . . . . . . . . . . . . . . . . 4-18

After Towing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-18

Table of Contents

viii

Section 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4

Routine Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4

General Information . . . . . . . . . . . . . . . . . . . . . . . . . 5-4

Lubrication Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5

Grader Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5

Maintenance Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6

General Information . . . . . . . . . . . . . . . . . . . . . . . . . 5-6

Preparing Grader for Maintenance . . . . . . . . . . . . . . . . . 5-6

10 Hour or Daily Routine Maintenance . . . . . . . . . . . . . . . . 5-6

50 Hour or Weekly Routine Maintenance . . . . . . . . . . . . . . 5-7

100 Hour or Monthly Routine Maintenance . . . . . . . . . . . . . . 5-7

250 Hour or Quarterly Routine Maintenance . . . . . . . . . . . . . 5-7

500 Hour or Semi-Annual Routine Maintenance . . . . . . . . . . . 5-8

1000 Hour or Annual Routine Maintenance . . . . . . . . . . . . . . 5-8

2000 Hour Routine Maintenance . . . . . . . . . . . . . . . . . . 5-8

Checks and Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . 5-10

Checking Parking Brake . . . . . . . . . . . . . . . . . . . . . . . 5-10

Checking Oil Lines and Fittings . . . . . . . . . . . . . . . . . . . 5-10

Checking Air Intake Hoses . . . . . . . . . . . . . . . . . . . . . . 5-10

Checking Window Washer Fluid Reservoir Level . . . . . . . . . . . 5-10

Cab Access Panel Door . . . . . . . . . . . . . . . . . . . . . . . 5-10

Checking the Drive Belt . . . . . . . . . . . . . . . . . . . . . . . 5-11

Checking Drawbar Ball and Socket . . . . . . . . . . . . . . . . . 5-11

Checking and Adjusting Toe-In . . . . . . . . . . . . . . . . . . . 5-11

Checking Neutral Start System . . . . . . . . . . . . . . . . . . . 5-13

Battery Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13

Master Disconnect Switch . . . . . . . . . . . . . . . . . . . . . . 5-13

Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14

Cleaning and Tightening Battery Terminal Connections/Terminals . . 5-14

Checking Battery Electrolyte Level . . . . . . . . . . . . . . . . . 5-16

Tire Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16

Filling Tire with Air . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16

Changing Tires . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-17

Brake and Front End Maintenance . . . . . . . . . . . . . . . . . . . . . 5-17

Cleaning, Packing, and Adjusting the Front Wheel Bearings . . . . . 5-17

Table of Contents

ix

Engine Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-19

General Information . . . . . . . . . . . . . . . . . . . . . . . . . 5-19

Checking the Engine Lubrication Oil Level . . . . . . . . . . . . . . 5-19

Changing Engine Oil and Replacing Filter . . . . . . . . . . . . . . 5-19

Replacing Engine Air Filter Elements . . . . . . . . . . . . . . . . . 5-21

Transmission and Transfer Case Oil . . . . . . . . . . . . . . . . . . . . 5-22

Checking Transfer Case Oil Level . . . . . . . . . . . . . . . . . . 5-22

Drive Axle Information . . . . . . . . . . . . . . . . . . . . . . . . 5-22

Radiator and Coolant System . . . . . . . . . . . . . . . . . . . . . . . 5-22

Checking Radiator and Coolant Level . . . . . . . . . . . . . . . . 5-22

Replacing Radiator/Oil Cooler Assembly . . . . . . . . . . . . . . . 5-23

Fuel System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-24

Draining Fuel Tank . . . . . . . . . . . . . . . . . . . . . . . . . 5-24

Changing Engine Fuel Filter . . . . . . . . . . . . . . . . . . . . . 5-25

Checking and Cleaning Fuel Filler Cap . . . . . . . . . . . . . . . . 5-25

Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-26

Checking Hydraulic Oil Level . . . . . . . . . . . . . . . . . . . . 5-26

Changing Hydraulic Oil Filter . . . . . . . . . . . . . . . . . . . . . 5-27

Checking the Hydraulic Reservoir Filler Cap . . . . . . . . . . . . . 5-28

Draining, Flushing, and Filling Hydraulic Oil Reservoir . . . . . . . . . 5-29

Rear Drive Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-30

Checking Rear Axle Oil Level . . . . . . . . . . . . . . . . . . . . 5-30

Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-30

Replacing Batteries . . . . . . . . . . . . . . . . . . . . . . . . . 5-30

Fuses And Relays . . . . . . . . . . . . . . . . . . . . . . . . . . 5-31

Component Replacement Procedures . . . . . . . . . . . . . . . . . . . 5-33

General Information . . . . . . . . . . . . . . . . . . . . . . . . . 5-33

Replacing Scarier Tooth Shank . . . . . . . . . . . . . . . . . . . 5-33

Replacing Scarier Tooth . . . . . . . . . . . . . . . . . . . . . . 5-34

Replacing Articulate Cylinders . . . . . . . . . . . . . . . . . . . . 5-34

Replacing Wheel Steering Cylinder . . . . . . . . . . . . . . . . . 5-35

Replacing Wheel Lean Cylinder . . . . . . . . . . . . . . . . . . . 5-36

Replacing Front Blade Lift Cylinder . . . . . . . . . . . . . . . . . 5-37

Replacing Scarier Lift Cylinder . . . . . . . . . . . . . . . . . . . 5-37

Replacing Moldboard Slide Cylinder . . . . . . . . . . . . . . . . . 5-38

Replacing Moldboard Tilt Cylinder . . . . . . . . . . . . . . . . . . 5-38

Table of Contents

x

Replacing Moldboard Angle Cylinders . . . . . . . . . . . . . . . . 5-39

Replacing Moldboard Lift Cylinders . . . . . . . . . . . . . . . . . 5-40

Replacing Moldboard Cutting Edge . . . . . . . . . . . . . . . . . 5-40

Replacing Control Valve Assembly . . . . . . . . . . . . . . . . . . 5-41

Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-42

Preparing Grader For Long-Term Storage . . . . . . . . . . . . . . 5-42

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-44

Section 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

Electrical Schematics . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3

Wiring Harness - Tail Lights and Back-Up Alarm - 12756692 (1 of 1) . . 6-3

Wiring Harness - Rear Frame - 12756689 (1 of 1) . . . . . . . . . . . 6-5

Wiring Harness - Fuse Block - 12756688 (1 of 1) . . . . . . . . . . . 6-7

Wiring Harness - Cab - 12756687 (1 of 1) . . . . . . . . . . . . . . . 6-9

Wiring Harness - Pedestal - 12756686 (1 of 1) . . . . . . . . . . . . . 6-11

Wiring Harness - Moldboard Worklights - 12756149 (1 of 1) . . . . . . 6-13

Wiring Harness - Engine, QSB4.5 Tier 3 - 120452 (1 of 1) . . . . . . . 6-15

Wiring Harness - Canbus Backbone, QSB4.5t Tier 3 - 120458 (1 of 1) . 6-17

Wiring Harness - Rear Frame, Dana 150 Axle - 1010652 (1 of 1) . . . . 6-19

Wiring Harness - Fuse Block, Dana 150 Axle - 1010651 (1 of 1) . . . . . 6-21

Work Load Harness - 1010649 (1 of 2) . . . . . . . . . . . . . . . . 6-23

Work Load Harness - 1010649 (2 of 2) . . . . . . . . . . . . . . . . 6-25

695 with Dana 150 Axle (1 of 9) . . . . . . . . . . . . . . . . . . . 6-27

695 with Dana 150 Axle (2 of 9) . . . . . . . . . . . . . . . . . . 6-29

695 with Dana 150 Axle (3 of 9) . . . . . . . . . . . . . . . . . . 6-31

695 with Dana 150 Axle (4 of 9) . . . . . . . . . . . . . . . . . . 6-33

695 with Dana 150 Axle (5 of 9) . . . . . . . . . . . . . . . . . . 6-35

695 with Dana 150 Axle (6 of 9) . . . . . . . . . . . . . . . . . . 6-37

695 with Dana 150 Axle (7 of 9) . . . . . . . . . . . . . . . . . . 6-39

695 with Dana 150 Axle (8 of 9) . . . . . . . . . . . . . . . . . . 6-41

695 with Dana 150 Axle (9 of 9) . . . . . . . . . . . . . . . . . . 6-43

Hydraulic Schematics (1010609) . . . . . . . . . . . . . . . . . . . . . . 6-45

AWD 695 with Dana Bogie Axle (1 of 1) . . . . . . . . . . . . . . . 6-45

Section 7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

Replacement Parts List. . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4

Main Frame and Front Frame . . . . . . . . . . . . . . . . . . . . . . . . 7-6

Front Frame Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8

Table of Contents

xi

Articulation Joint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-10

Front Frame Hydraulic . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-12

Tire Assembly And Axles (W/Out AWD) . . . . . . . . . . . . . . . . . . . 7-14

Frame And Front Axle Installation . . . . . . . . . . . . . . . . . . . . . . 7-16

Front Axle Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-18

Front Frame with Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . 7-22

Blade Lift and Turntable Assembly . . . . . . . . . . . . . . . . . . . . . 7-24

10 Ft. Moldboard (Standard) . . . . . . . . . . . . . . . . . . . . . . . . 7-26

Moldboard Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-28

Cab (Option) and Canopy . . . . . . . . . . . . . . . . . . . . . . . . . 7-30

Door (for Enclosed Cab) . . . . . . . . . . . . . . . . . . . . . . . . . . 7-32

Door Latch Assembly (for Enclosed Cab) . . . . . . . . . . . . . . . . . . 7-34

Cab Glass (for Enclosed Cab) . . . . . . . . . . . . . . . . . . . . . . . 7-36

Hatch (for Cab and Canopy) . . . . . . . . . . . . . . . . . . . . . . . . 7-38

Access Door Assembly (for Enclosed Cab) . . . . . . . . . . . . . . . . . 7-40

Cab Interior (for Canopy) . . . . . . . . . . . . . . . . . . . . . . . . . . 7-42

Cab Interior Assembly (for Enclosed Cab) . . . . . . . . . . . . . . . . . 7-44

Cab and Canopy Groups . . . . . . . . . . . . . . . . . . . . . . . . . . 7-46

Cab Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-48

Cowling Insulation Assembly . . . . . . . . . . . . . . . . . . . . . . . . 7-50

Defroster Fan (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-52

Heater Plumbing Installation (Option). . . . . . . . . . . . . . . . . . . . 7-54

Rearview Mirrors and Reectors (Option) . . . . . . . . . . . . . . . . . 7-56

Seat Installation (Cab Only) . . . . . . . . . . . . . . . . . . . . . . . . . 7-60

Radio Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-62

Foot Steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-64

Canopy Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-66

Canopy Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-68

Wiper (Cab and Canopy) . . . . . . . . . . . . . . . . . . . . . . . . . . 7-70

Console and Controls Group . . . . . . . . . . . . . . . . . . . . . . . . 7-72

Transmission Controls Installation . . . . . . . . . . . . . . . . . . . . . 7-74

Transmission Control Pedestal Assembly . . . . . . . . . . . . . . . . . 7-76

Pedestal Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-78

10-Lever Subassembly Installation . . . . . . . . . . . . . . . . . . . . . 7-82

Turn Signal Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-86

Steering Wheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . 7-88

Table of Contents

xii

Hand Throttle Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 7-90

Parking Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-92

695 Detail Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-94

Instrument Panels (and Electrical) . . . . . . . . . . . . . . . . . . . . . 7-96

Indicator Lights Group . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-98

Exterior Light Assembly . . . . . . . . . . . . . . . . . . . . . . . . . .7-100

Battery Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-102

Brake Pedal Installation . . . . . . . . . . . . . . . . . . . . . . . . . .7-104

Shifter Base Assembly (with Switch) . . . . . . . . . . . . . . . . . . . .7-106

Tank and Covers Group . . . . . . . . . . . . . . . . . . . . . . . . . .7-108

Fuel System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-110

Engine Cover Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 7-112

Front Covering and Fuel Tank Assembly . . . . . . . . . . . . . . . . . . 7-116

Cummins Engine Group . . . . . . . . . . . . . . . . . . . . . . . . . . 7-118

Cummins Engine Assembly . . . . . . . . . . . . . . . . . . . . . . . . .7-120

Air Intake Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-122

Pump Drive Installation . . . . . . . . . . . . . . . . . . . . . . . . . . .7-124

Engine Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-126

Cummins Engine Subassembly . . . . . . . . . . . . . . . . . . . . . . .7-128

Turbo Mufer Installation . . . . . . . . . . . . . . . . . . . . . . . . . .7-130

Heat Exchange Installation . . . . . . . . . . . . . . . . . . . . . . . . .7-132

Engine Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-134

Hydraulic Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-136

Hydraulic Group - View 1 of 4 . . . . . . . . . . . . . . . . . . . . . . . .7-138

Hydraulic Group - View 2 of 4 . . . . . . . . . . . . . . . . . . . . . . .7-140

Hydraulic Group - View 3 of 4 . . . . . . . . . . . . . . . . . . . . . . .7-142

Hydraulic Group - View 4 of 4 . . . . . . . . . . . . . . . . . . . . . . .7-144

Centralized Test Port Block Installation . . . . . . . . . . . . . . . . . .7-146

Hydraulic Valve Bank . . . . . . . . . . . . . . . . . . . . . . . . . . .7-148

Manifold Valve-End Mechanism Kits . . . . . . . . . . . . . . . . . . . .7-150

Hydrostatic Drive Pump Installation . . . . . . . . . . . . . . . . . . . .7-152

Option Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-154

AWD Wheels And Front Axle (Option) . . . . . . . . . . . . . . . . . . . .7-156

AWD Front Axle Assembly (Option) . . . . . . . . . . . . . . . . . . . . .7-158

AWD Hydraulic Group (Option) . . . . . . . . . . . . . . . . . . . . . . .7-162

AWD Hydrostatic Pumps (Option) . . . . . . . . . . . . . . . . . . . . .7-164

Table of Contents

xiii

AWD Valve Assembly (Option) . . . . . . . . . . . . . . . . . . . . . . .7-166

Front Tow Hitch Assembly (Option) . . . . . . . . . . . . . . . . . . . . .7-168

Front Attachment Lifting Arrangement (Option) . . . . . . . . . . . . . . .7-170

Front Blade and Scarier (Option) . . . . . . . . . . . . . . . . . . . . .7-172

7-Tooth Rear Ripper Assembly (Option) . . . . . . . . . . . . . . . . . .7-174

Protective Equipment (Option) . . . . . . . . . . . . . . . . . . . . . . .7-176

Accelerator Pedal Assembly (Option) . . . . . . . . . . . . . . . . . . .7-178

Air Conditioner Installation (Option) . . . . . . . . . . . . . . . . . . . . .7-180

A/C Evaporator Assembly Cab Unit (Option) . . . . . . . . . . . . . . . .7-182

A/C Condensor Assembly (Option) . . . . . . . . . . . . . . . . . . . . .7-184

Dead Engine Steering Assembly (Option) . . . . . . . . . . . . . . . . . .7-186

AWD Detail Group (Option) . . . . . . . . . . . . . . . . . . . . . . . . .7-188

AWD Hose Clamp Installation (Option) . . . . . . . . . . . . . . . . . . .7-190

Table of Contents

xiv

NOTES

xv

This manual provides information for use by the

equipment operator under the following headings:

Safety—See Section 1 for important safety guidelines

information.

Information—See Section 2 for important warranty,

contact, and nameplate information. Section 2 also

contains all major system specications and typical

torque value tables.

Component Location—See Section 3 for general

overview of controls and major components.

Operation—See Section 4 for control functionality and

normal equipment operation.

Maintenance—See Section 5 for basic preventive

maintenance, repair, and troubleshooting procedures.

Schematics—See Section 6 for schematic diagrams of

electrical wiring.

Illustrated Parts List (IPL)—See Section 7 for

illustrations, descriptions, and part numbers of available

service parts.

Thank you for purchasing the 695 Motor Grader. We

wish you many years of safe and efficient operation of

your motor grader.

READ THIS MANUAL PRIOR TO OPERATING the unit.

This manual is an important part of the motor grader

and should be kept with the motor grader at all times in

the dedicated storage container on the motor grader.

Even though you may be familiar with similar equipment,

you MUST read and understand this manual before

operating this motor grader. Reading the manual will

help you and others avoid injury and help prevent any

damage to the motor grader. If this manual becomes lost

or damaged, contact your authorized LeeBoy dealer

immediately to order a replacement (Contact

Information on page 2-4).

This manual is intended as a guide for the safe and

efcient use of the motor grader. This manual covers the

procedures for proper operation and maintenance of

the motor grader. This manual contains information that

was available at the time of printing and are subject to

change without notice.

This manual should be used with all related

supplemental books, engine and transmission manuals,

and parts books. Related service bulletins should be

reviewed to provide information regarding some of the

recent changes.

If any questions arise concerning this publication or

others, contact your local LeeBoy dealer for the latest

available information.

Introduction

VT LeeBoy, Inc. is proud to be ISO 9001 certied. The International Standards

Organization (ISO) establishes guidelines to ensure that products and

services are safe, reliable and of good quality. ISO certies companies who

demonstrate compliance with all aspects of product safety, customer

satisfaction, efciency, environmental stewardship and social responsibility.

Our teams work hard to deliver quality industrial machines that exceed

customer expectations and we strive for continuous improvement in

everything we do. The VT LeeBoy family of companies is committed to

total quality management with a strong focus on meeting customer needs.

VT LeeBoy, Inc., is also proud to be an accredited ANAB manufacturer,

which is a certication process comprised of quality standards established

by the American National Standards Institute (ANSI) and the American

Society for Quality (ASQ). The ANSI-ASQ National Accreditation Board

plays an important role in ensuring the safety and quality of goods and

services, along with protecting the environment.

xvi

Introduction

NOTES