Leisure Line WL110 Operator's manual

Leisure Line WL110 Boiler
Operations & Maintenance Manual
And
Safety Instructions
SAFETY NOTICE
PLEASE READ ENTIRE MANUAL BEFORE INSTALLING
YOUR NEW BOILER. FAILURE TO FOLLOW THESE
INSTRUCTIONS MAY RESULT IN PROPERTY DAMAGE,
BODILY INJURY, OR EVEN DEATH
CONTACT YOU LOCAL BUILDING AND FIRE OFFICIALS
ABOUT RESTRICTIONS AND PERMIT/INSPECTION
REQUIREMENTS IN YOUR AREA
Black Rock Manufacturing
DBA
Leisure Line Stove Company
Rear 620 Broad Street
Berwick, PA 18603
http://www.leisurelinestoves.com
[email protected]
[email protected]
570-752-1811

WARNING –RISK OF FIRE –DO NOT OPERATE WITH A FLUE DRAFT EXCEEDING -.07”wc,
OPERATING AT A DRAFT ABOVE -.07”wc CAN CAUSE UNIT TO BURN BACK INTO THE HOPPER
DO NOT OPERATE WITH ASH REMOVAL DOOR OPEN
DO NOT STORE FUEL OR OTHER COMBUSTIBLE MATERIAL WITHIN MARKED INSTALLATION CLEARANCES
CAUTION –BURN RICE OR BUCKWHEAT SIZED ANTHRACITE COAL ONLY
DANGER - Risk of Fire or Explosion - Do not burn garbage, gasoline, drain oil or other flammable liquids.
CAUTION –HOT SURFACES –KEEP CHILDREN AWAY –DO NOT TOUCH APPLIANCE DURING OPERATION
DO NOT CONNECT THIS UNIT TO A CHIMNEY SERVING ANOTHER APPLIANCE
PLEASE SAVE THESE INSTRUCTIONS
Table of Contents
Important Warning Statements........................................................................................... 2
Important Warning Statements (contd.).............................................................................. 3
Boiler Concept of Operation and General Information ...................................................... 3
Unpack and Installation instructions................................................................................... 5
Boiler Plumbing Instructions.............................................................................................. 6
Boiler Pre-Operation Instruction ........................................................................................ 6
Lighting the Boiler for Coal Operation............................................................................... 7
In Season Maintenance....................................................................................................... 8
Resolution of Common Problems....................................................................................... 9
Boiler Shut Down and End of Season Maintenance......................................................... 10
Recommended Spare Parts ............................................................................................... 10
Specifications.................................................................................................................... 11
APPENDIX A, Boiler Parts List....................................................................................... 12
APPENDIX B, Coal/Oil Set up instructions Leisure Line WL 110................................. 13
APPENDIX C, Control Schematic for the Leisure Line WL 110.................................... 15
APPENDIX D, Manufacturers Labels.............................................................................. 16
APPENDIX D, Manufacturers Labels (contd.)................................................................ 17
Appendix E: Installation and Maintenance Record......................................................... 18
Important Warning Statements
Your Boiler comes with one Carbon Monoxide Detector, It is recommended that there be one outside each sleeping area and at least one per
floor, read your CO manual completely before lighting boiler
IMPORTANT: This carbon monoxide alarm is designed to detect carbon monoxide from ANY source of combustion. It is NOT designed to
detect smoke, fire, or any other gas. WARNING: Carbon monoxide alarms are not smoke alarms. This
carbon monoxide alarm is not a substitute for installing and maintaining an appropriate number of smoke alarms in your home. This
carbon monoxide alarm will not sense smoke, fire, or any poisonous gas other than carbon monoxide even though carbon monoxide can be
generated by fire. For this reason you must
install smoke alarms to provide early warning of fire and to protect you and your family from fire and its related hazards. CAUTION: This
alarm will only indicate the presence of carbon monoxide at the sensor. Carbon monoxide may be present in
other areas.
General Carbon Monoxide Information
Carbon monoxide is a colorless, odorless and tasteless poison gas that can be fatal when inhaled. CO inhibits the blood’s capacity to carry oxygen.
Periodically review this alarm manual and discuss your CO alarm emergency procedure with all the members of your family. Never ignore a CO
alarm. A true alarm is an indication of potentially dangerous levels of CO. CO alarms are designed to alert you to the presence of CO before
an emergency –before most people would experience symptoms of CO poisoning, giving you time to resolve the problem calmly. Determine if
anyone in the household is experiencing symptoms of CO poisoning. Many cases of reported CO poisoning indicate that while victims are aware they
are not well, they become so disoriented they are
unable to save themselves by either exiting the building or calling for assistance. Also, young children and household pets may be the first affected.
You should take extra precautions to protect high-risk persons from CO exposure because they may experience ill effects from CO at levels that
would not ordinarily affect a healthy adult.
Symptoms of CO Poisoning
The following common symptoms are related to CO poisoning and
should be discussed with ALL members of the household.
Mild Exposure:
Slight headache, nausea, vomiting, fatigue (often described as
“flu-like” symptoms).
Medium Exposure:
Severe throbbing headache, drowsiness, confusion, fast heart rate.
Extreme Exposure:
Unconsciousness, convulsions, cardio-respiratory failure, death.
If you experience even mild symptoms of CO poisoning, consult your
doctor immediately!

WARNING –RISK OF FIRE –DO NOT OPERATE WITH A FLUE DRAFT EXCEEDING -.07”wc,
OPERATING AT A DRAFT ABOVE -.07”wc CAN CAUSE UNIT TO BURN BACK INTO THE HOPPER
DO NOT OPERATE WITH ASH REMOVAL DOOR OPEN
DO NOT STORE FUEL OR OTHER COMBUSTIBLE MATERIAL WITHIN MARKED INSTALLATION CLEARANCES
CAUTION –BURN RICE OR BUCKWHEAT SIZED ANTHRACITE COAL ONLY
DANGER - Risk of Fire or Explosion - Do not burn garbage, gasoline, drain oil or other flammable liquids.
CAUTION –HOT SURFACES –KEEP CHILDREN AWAY –DO NOT TOUCH APPLIANCE DURING OPERATION
DO NOT CONNECT THIS UNIT TO A CHIMNEY SERVING ANOTHER APPLIANCE
PLEASE SAVE THESE INSTRUCTIONS
Important Warning Statements (contd.)
WARNING
Improper installation, adjustments, alterations, service, or maintenance of your Leisure Line Boiler or
Power Venter can cause property damage, personal injury or loss of life. Installation and service must be
performed by a qualified installer or service agency. Proper permits and inspections should always be
obtained.
If applicable, please make sure you notify your insurance company before placing your boiler into
service. Boiler must be placed on a non-combustible surface.
UL ratings on all Leisure Line boilers and Power Venters are dependent on sufficient clearance as
defined on the label on the rear of your boiler and in this manual. All boilers must utilize a Barometric
Draft Control such as the Field Controls Type RC Barometric Damper, the weights should be adjusted to
obtain a -.03” to -.05” water column negative pressure in the flue pipe at the boiler outlet. Do not operate
with a flue draft exceeding .07” (17.4Pa) water column. Do not store fuel or other combustible material
within marked installation clearances. Inspect and clean flues and chimney regularly.
CAUTION
Hot Surfaces. Keep children away. Do not touch during operation.
Ashes should be placed in a metal container with a tight fitting lid. The closed container of ashes should
be placed on a noncombustible floor or on the ground, well away from all combustible materials, pending
final disposal. If the ashes are disposed of by burial in soil or otherwise locally dispersed, they should be
retained in the closed container until all cinders have thoroughly cooled. Any activities that involve
touching or working around boiler heated surfaces should be accomplished using welding gloves or other
suitable protection for the hands. Additionally safety glasses should be worn when handling ash or
during cleaning and maintenance operations involving fly ash removal.
Boiler Concept of Operation and General Information
1. The Axeman Anderson WL110 pressure Vessel holds 12 gallons of water which makes it very
responsive during the coal fired mode, this small amount of water requires the use of a dump zone high
limit control. The L6006 Aquastat provided with your boiler contains both close on rise and open on
rise contacts, the common terminal R is connected to the power in from the circuit breaker panel/fused
switch, terminal B will be connected to the Red wire in the Coal/Oil switch box to provide power to the
boiler. This circuit will open at the set point of the Aquastat removing power from the boiler. Terminal
W will be connected directly to the circulator that will dump heat from the boiler in the event the unit is
over the set point, typically this works very well on radiant heat zones or fan coil units located outside
the living space such as a garage or basement.
2. The L7224 triple Aquastat provides control of normal boiler high and low limits and can be used to run
one circulator pump. The output of the burner circuit provides full power to the stoker motor and
combustion fan and bypasses the idle circuit designed to keep the boiler running. For this reason it is
important to set the full burn adjustment using the screw adjuster on the feeder prior to setting up the
idle circuit. A full explanation of how this control works is found in the Honeywell instruction manual
found with the documentation envelope or on our website.

WARNING –RISK OF FIRE –DO NOT OPERATE WITH A FLUE DRAFT EXCEEDING -.07”wc,
OPERATING AT A DRAFT ABOVE -.07”wc CAN CAUSE UNIT TO BURN BACK INTO THE HOPPER
DO NOT OPERATE WITH ASH REMOVAL DOOR OPEN
DO NOT STORE FUEL OR OTHER COMBUSTIBLE MATERIAL WITHIN MARKED INSTALLATION CLEARANCES
CAUTION –BURN RICE OR BUCKWHEAT SIZED ANTHRACITE COAL ONLY
DANGER - Risk of Fire or Explosion - Do not burn garbage, gasoline, drain oil or other flammable liquids.
CAUTION –HOT SURFACES –KEEP CHILDREN AWAY –DO NOT TOUCH APPLIANCE DURING OPERATION
DO NOT CONNECT THIS UNIT TO A CHIMNEY SERVING ANOTHER APPLIANCE
PLEASE SAVE THESE INSTRUCTIONS
3. The relay box with two rheostats on top provides an asymmetrical cycle timer and speed control of the
stoker motor and combustion fan to keep the boiler running between burn cycles. The factory setting for
the timer is 4 minutes off (this is the first cycle) and 2 minutes on, the combustion fan rheostat is set for
full speed and the stoker rheostat is set for half speed. When the burner circuit is de-energized two
relays isolate the stoker and combustion fan from the L7224 triple aquastat and allow direct control by
the timer and rheostats.
4. The combustion fan mounted under the feeder motor is run at full speed all the time when the L7224
triple aquastat calls for heat and runs by the rheostat and timer when it is not calling for heat.
5. The feeder motor is run at full speed all the time when the L7224 triple aquastat calls for heat and runs
by the rheostat and timer when it is not calling for heat. The coal feed is adjusted by way of a
adjustment screw on the back of the feeder. This adjustment must be accomplished prior to setting the
idle fire settings using the rheostat and timer.
6. The DWYER Air Meter 460 draft gauge supplied with the boiler is designed to monitor draft in the base
and ensure that the fly ash accumulation in the fire tubes is not excessive so as to effect efficiency and
proper operation.
7. The oil gun is designed to hang on a bracket during coal operation and is either unplugged from power
or disabled by a limit switch when in the stowed position.
8. There is a glass view port which covers the hole left open when the oil gun is removed, this glass is held
in by a plate and the three screws that mount the oil gun.
.
NOTE: Outside combustion air may be necessary if: The solid-fuel-fired appliance does not draw steadily, smell, experiences
smoke roll-out, burns poorly, or back-drafts whether or not there is combustion present. Any of the above symptoms are alleviated
by opening a window slightly on a calm day. The house is equipped with a well-sealed vapor barrier and tight fitting windows
and/or has any powered devices which exhaust house air.
There is excessive condensation on windows in the winter. A ventilation system is installed in the house.
Idle Fire Relay
Box
Oil/Coal Switch
Coal Hopper
Oil Burner
Bracket
Base with ash
door
Supply Lines
Domestic Hot
Water Coil
Triple Aquastat
Return Line with
Circulator Pump
Oil Burner

WARNING –RISK OF FIRE –DO NOT OPERATE WITH A FLUE DRAFT EXCEEDING -.07”wc,
OPERATING AT A DRAFT ABOVE -.07”wc CAN CAUSE UNIT TO BURN BACK INTO THE HOPPER
DO NOT OPERATE WITH ASH REMOVAL DOOR OPEN
DO NOT STORE FUEL OR OTHER COMBUSTIBLE MATERIAL WITHIN MARKED INSTALLATION CLEARANCES
CAUTION –BURN RICE OR BUCKWHEAT SIZED ANTHRACITE COAL ONLY
DANGER - Risk of Fire or Explosion - Do not burn garbage, gasoline, drain oil or other flammable liquids.
CAUTION –HOT SURFACES –KEEP CHILDREN AWAY –DO NOT TOUCH APPLIANCE DURING OPERATION
DO NOT CONNECT THIS UNIT TO A CHIMNEY SERVING ANOTHER APPLIANCE
PLEASE SAVE THESE INSTRUCTIONS
Unpack and Installation instructions
To ensure safe installation, it is recommended that this boiler be installed by a qualified installer
1. Record Data in Appendix E and remove plastic and un-band boiler from pallet
2. Remove the two screws that hold the wood shipping base to the pallet
3. Remove the ash pan and fire brick from the bottom of the boiler/pallet
4. Inventory all parts and ensure that all items in Appendix A are present. Immediately notify your dealer
of any missing items.
5. Carefully remove the boiler from the pallet using a fork lift or hand truck
6. Move boiler to installation location
7. Remove the two screws that hold the boiler base to the wood shipping base
CAUTION: ALL PLACARDED CLEARANCES SHALL TO BE ADHERED TO AND MAINTAINED.
UNIT MUST SIT ON A NON-COMBUSTABLE FLOOR WHICH EXTENDS TO LISTED CLEARANCES.
8. Carefully slide the boiler off the wood shipping base and slide the boiler in its final resting place and
connect flue pipe and barometric damper to chimney or Power Vent (refer to Power Vent Instruction
manual for mounting and safety switch installation). All Stove pipe must be 6” black or blued steel 24
gauge pipe. DO NOT USE GALVANISED OR ALUMINUM PIPE! Unless using a Powervent, no
more than 10 feet of stove pipe should be used, including two or less 90* elbows. All horizontal runs
should have a minimum ¼” rise per foot.
9. Verify clearances to combustibles
Per the diagram on right
Ash Door Side
10. Chimney should be Terra Cotta, 316 grade Stainless Steel Liner or Brick lined and in good condition,
height requirement for minimum draft is 15 feet. If a liner is placed in a masonry chimney fill or wrap
insulation around the liner is required to ensure proper draft. If a metal chimney is used it must be Type
HT (Class A) double lined and constructed from Stainless Steel. An excellent Source of supply for this
is Olympia Chimney Supply, 600 Sanders Street, Scranton, PA18505-2495, Phone: [phone], Fax:
570-496-8894, Website: http://www.olympiachimney.com/ .
NOTE: ALWAYS CHECK WITH LOCAL CODES FOR PROPER INSTALLATION
11. Using the torpedo or carpenters short level check the bottom edges of the boiler to ensure it is level, if
not shim under the appropriate side using non-combustible material.
12. Connect piping and 120 volt power (use a switch with 15 amp fuse in a single gang box and mount on
boiler above switch box) and make connections to the L6006 high limit per the schematic in Appendix
C.
13. Refer to Appendix B in the back of this manual for configuration for Oil or Coal, for coal operation the
Axeman Anderson, Beckett, Honeywell, Carlin and other documentation should be reviewed first.
14. Install spring handle on door by sliding and twisting the spring over the steel handle.
TIP: IF THE COMBUSTION FAN VIBRATES OR MAKES EXCESSIVE NOISE IT CAN BE QUIETED DOWN BY PLACING SOME FIBERGLASS BOILER GASKET
ON THE MOUNTING SURFACE BETWEEN THE BOILER BODY AND FAN FLANGE.
TIP: USE Permatex 81343 ANTI SEIZE COMPOUND ON ALL THREADED FASTENERS FOR EASIER REMOVAL AT A LATER TIME.
Boiler
& Base
H
o
p
p
e
r
4”
19”
18”
48”

WARNING –RISK OF FIRE –DO NOT OPERATE WITH A FLUE DRAFT EXCEEDING -.07”wc,
OPERATING AT A DRAFT ABOVE -.07”wc CAN CAUSE UNIT TO BURN BACK INTO THE HOPPER
DO NOT OPERATE WITH ASH REMOVAL DOOR OPEN
DO NOT STORE FUEL OR OTHER COMBUSTIBLE MATERIAL WITHIN MARKED INSTALLATION CLEARANCES
CAUTION –BURN RICE OR BUCKWHEAT SIZED ANTHRACITE COAL ONLY
DANGER - Risk of Fire or Explosion - Do not burn garbage, gasoline, drain oil or other flammable liquids.
CAUTION –HOT SURFACES –KEEP CHILDREN AWAY –DO NOT TOUCH APPLIANCE DURING OPERATION
DO NOT CONNECT THIS UNIT TO A CHIMNEY SERVING ANOTHER APPLIANCE
PLEASE SAVE THESE INSTRUCTIONS
Boiler Plumbing Instructions
1. Read the Axeman Anderson boiler manual, Becket Oil Gun Manual (or Carlin Gas Gun Manual), the
Honeywell L7224C manual found in the envelope that is shipped in the ash pan.
2. Connect all plumbing in accordance with local codes and requirements. SEE FIGURE BELOW FOR
ADDITIONAL INFORMATION ON BOILER CONNECTIONS:
3. Since the WL110 has a water capacity of 12 gallons, it is important that the plumbing connection
method controls the return temperature to ensure a boiler differential temperature of around 25*F. This
can be accomplished by using a primary/secondary connection or by running the circulator continuously
to maintain the temperature of the heating loops.
NOTE: IT IS IMPORTANT FOR THE DUMP ZONE TO BE CONNECTED AND FUNCTIONAL BEFORE LIGHTING
THE BOILER TO PREVENT AN OVERTEMP CONDITION.
Boiler Pre-Operation Instruction
1. Refer to Appendix B for converting unit from oil to coal operation and vice versa.
2. Read the Axeman Anderson boiler manual, Becket Oil Gun Manual (or Carlin Gas Gun Manual), the
Honeywell L7224C manuals AGAIN!
3. Verify that all piping has been pressure tested and that the cold water supply is turned on and the fill
valve is operating properly (there should be around 12 PSI registering on the Tridicator located on the
DHW coil.
4. Verify that all control wiring has been installed and verify that the thermostat (s) is hooked up to the
L7224 triple aquastat.
5. Verify that the L6006 high limit aquastat terminals R to B are in series with the power feeding the
boiler, verify that terminals R to W are feeding the dump zone circulator pump.

WARNING –RISK OF FIRE –DO NOT OPERATE WITH A FLUE DRAFT EXCEEDING -.07”wc,
OPERATING AT A DRAFT ABOVE -.07”wc CAN CAUSE UNIT TO BURN BACK INTO THE HOPPER
DO NOT OPERATE WITH ASH REMOVAL DOOR OPEN
DO NOT STORE FUEL OR OTHER COMBUSTIBLE MATERIAL WITHIN MARKED INSTALLATION CLEARANCES
CAUTION –BURN RICE OR BUCKWHEAT SIZED ANTHRACITE COAL ONLY
DANGER - Risk of Fire or Explosion - Do not burn garbage, gasoline, drain oil or other flammable liquids.
CAUTION –HOT SURFACES –KEEP CHILDREN AWAY –DO NOT TOUCH APPLIANCE DURING OPERATION
DO NOT CONNECT THIS UNIT TO A CHIMNEY SERVING ANOTHER APPLIANCE
PLEASE SAVE THESE INSTRUCTIONS
6. Using a level ensure that the barometric damper pivot is level and that the weight is located appropriate
to the flue pipe orientation and is lined up with the 4 on the sliding scale. If your barometric damper
does not have a value on the scale you must use a draft gauge to adjust the weight for proper draft.
7. Verify the 8 fire bricks are properly placed so as to surround the feeder.
8. Verify that the chimney has been inspected by a professional and is clean and free of damage.
9. Drill a 5/16”hole in the base near the bracket that holds the oil gun and verify that the Dwyer Air Meter
460 is installed so that is is monitoring the draft in the base at all times, a piece of wire can be used to
hang it so that it hangs plumb/level.
10. Turn on the boiler and verify there is power to the L7224 Triple Aquastat and that the coal feed adjuster
is backed all the way off to prevent coal from being fed before it is needed.
11. Familiarize yourself with the menus and settings on the L7224 Triple Aquastat by going through each
to see how the display responds to input.
12. Place the fire stop ring on the grate and fill the hopper with coal after all familiarization activities are
complete.
Lighting the Boiler for Coal Operation
1. Two of the fire bricks can be removed or remove the access cover on the front of the boiler for lighting,
to accomplish this remove the four 9/16” brass nuts and pull the cover straight out. If the over is not
removed, two of the fire brick can be moved during the initial lighting and fire adjustment phase and
replaced when complete.
2. Verify the fire starter ring is in place if there is no ash on the grate from a previous fire, verify there is
sufficient coal in the hopper. If the unit has been fired before push some fresh coal down to leave just 2”
of ash by manually pushing the adjustment screw in and out which will move the feeder carpet. Place a
fire starter bag on the grate and move the coal aside so it contacts the air holes, cover it partially with
coal.
3. If boiler is vented by a power vent, switch the unit on and adjust the rheostat until the barometric damper
is opening slightly.
4. Verify boiler power is on at the switch and that the coal oil switch is placed in the “Coal” position.
5. Adjust feed screw to all the way out (minimum coal feed). Light the starter bag and push the cover
straight back over the studs, leave the nuts off, after four minutes, if there is exposed starter bag visible
throw a handful of coal onto the flames using a small steel shovel.
NOTE: DURING THIS PHASE IT WILL BE NECESSARY TO RUN AT LEAST ONE ZONE TO TAKE THE HEAT BEING
GENERATED, THE BOILER WILL COME UP TO 180*F WITHIN 20 MINUTES WITH NO LOAD.
6. After ash is visible at the end of the grate remove the starter ring by knocking it into the ash pan with the
shovel (when the ash bucket is emptied, remember to remove the fire stop ring for future use).
7. When the middle of the fire is looking dull it is time to start adjusting the feed rate for max burn by
screwing in the feeder adjustment screw in a clockwise direction. When there is around ½” of ash at the
end of the fire, allow the boiler to run at this feed rate for at least a half hour to verify the setting, mark
the feed adjustment screw with a permanent marker for future reference.
8. Allow the boiler to run with the burner circuit disabled for at least an hour and adjust the asymmetrical
timer and rheostats to obtain a 1/2” fire all the way across the grate. Verify the setting by allowing the
boiler to run at least ½ hour after the last adjustment. Refer to the idle circuit detail on the next page for
more information.
9. Remove power from the boiler and re-install the burner circuit wire inside the L7224 triple aquastat and
take note of the timer and rheostat settings, retain information for later use.

WARNING –RISK OF FIRE –DO NOT OPERATE WITH A FLUE DRAFT EXCEEDING -.07”wc,
OPERATING AT A DRAFT ABOVE -.07”wc CAN CAUSE UNIT TO BURN BACK INTO THE HOPPER
DO NOT OPERATE WITH ASH REMOVAL DOOR OPEN
DO NOT STORE FUEL OR OTHER COMBUSTIBLE MATERIAL WITHIN MARKED INSTALLATION CLEARANCES
CAUTION –BURN RICE OR BUCKWHEAT SIZED ANTHRACITE COAL ONLY
DANGER - Risk of Fire or Explosion - Do not burn garbage, gasoline, drain oil or other flammable liquids.
CAUTION –HOT SURFACES –KEEP CHILDREN AWAY –DO NOT TOUCH APPLIANCE DURING OPERATION
DO NOT CONNECT THIS UNIT TO A CHIMNEY SERVING ANOTHER APPLIANCE
PLEASE SAVE THESE INSTRUCTIONS
10. The boiler should be tested to verify the high limit and dump zone is working properly, simply adjust the
high limit until the boiler shuts off and verify that the dump zone operates and that the boiler comes
back on within 5 degrees of the set point (there is a small white wheel under the terminals that should be
set on 5 to accomplish this).
In Season Maintenance
1. Check Elbows and horizontal pipe runs for fly ash build up every ton of coal used, clean as needed.
2. Clean under the feed carpet every two or three months.
3. Clean combustion fan.
4. Oil fan motor every two months or so with 1 drop of 30W5 synthetic oil.
5. Burn oiled coal if possible, this will reduce coal dust in the boiler area and therefore reduce
maintenance.
6. Power off boiler and clean combustion fan squirrel cage fins every two months, depending on level of
dust in area of boiler, may be required more frequently.
7. Refer to Power Vent manual for cleaning and maintenance instructions.
Standard Sheet Metal
cover and Insulation
Optional Flue Clean Out
and Sheet Metal Cover

WARNING –RISK OF FIRE –DO NOT OPERATE WITH A FLUE DRAFT EXCEEDING -.07”wc,
OPERATING AT A DRAFT ABOVE -.07”wc CAN CAUSE UNIT TO BURN BACK INTO THE HOPPER
DO NOT OPERATE WITH ASH REMOVAL DOOR OPEN
DO NOT STORE FUEL OR OTHER COMBUSTIBLE MATERIAL WITHIN MARKED INSTALLATION CLEARANCES
CAUTION –BURN RICE OR BUCKWHEAT SIZED ANTHRACITE COAL ONLY
DANGER - Risk of Fire or Explosion - Do not burn garbage, gasoline, drain oil or other flammable liquids.
CAUTION –HOT SURFACES –KEEP CHILDREN AWAY –DO NOT TOUCH APPLIANCE DURING OPERATION
DO NOT CONNECT THIS UNIT TO A CHIMNEY SERVING ANOTHER APPLIANCE
PLEASE SAVE THESE INSTRUCTIONS
8. Check Draft gauge to ensure boiler base has at least -,005 to -.01” WC, clean fire tubes per the following
procedure if draft is too low or there is evidence of moisture in the hopper lid/slight sulpher smell in
hopper.
CAUTION: THE FOLLOWING STEPS INVOLVE WORKING WITH HEATED METAL SURFACES. APPROPRIATE
WELDING GLOVES OR OTHER HIGH HEAT HAND PROTECTION AND SAFETY GLASSES SHALL BE USED. A DUST
MASK IS OPTIONAL IF THE PERSON PERFORMING THE TASK IS SENSITIVE TO DUST.
9. If the boiler is equipped with the optional cleanout (refer to photo above to aid in identification), shut the
unit off, remove the sheet metal cover using gloves and open the clean out door, vacuum the tubes out
from the top and close the door, restore power and re-install the sheet metal cover.
10. If not equipped with the optional flue clean out remove four sheetmetal screws that hold top jacket on
boiler
11. Shut off boiler power and quickly remove flue pipe and remove sheet metal and insulation from top of
boiler. Re-connect flue pipe and power boiler back on for the following two steps.
12. Tools needed for next steps include: a shop vacuum with HEPA filter, 9/16” deep socket on ¼” drive
ratchet or cordless drill motor, bright flashlight or drop light.
13. Remove the four 9/16” brass nuts from boiler flue pipe adapter cover,.
14. Make sure shop vac and light source are plugged in and ready to go.
15. Shut off boiler power and remove flue pipe and set to the side, vacuum each tube and then move
economizer up and down so as to loosen any remaining fly ash and re-vacuum that tube, inspect each
tube with the light and verify free of obstructions and clear of most of the fly ash.
16. Replace cover and flue pipe, re-apply boiler power and re-install the four 9/16” nuts.
17. Shut off boiler power and quickly remove flue pipe and install sheet metal and insulation to top of
boiler. Re-connect flue pipe and power boiler back on
Resolution of Common Problems
1. If there is black dust evident on the horizontal surfaces in the home, shut down the fans and try adding
the coal to the hopper more slowly, or get oiled coal. Check your coal supply, if there are many small
broken pieces and dust mixed in, try an alternate source to see if cleaner coal is available.
2. A moist hopper lid indicates a draft issue that must be resolved immediately. Make sure all flue pipes
are clean, ensure that the barometric damper is adjusted properly and is not stuck open, ensure that the
coal is not dripping wet when added to the hopper, check that the chimney is not restricted if the
preceding items do not correct the issue. If the boiler is on a power vent ensure that the unit has been
maintained per the manual and is spinning fast enough to provide sufficient draft.
3. A coal fire that is burning toward the back of the grate is indication of insufficient or too much draft and
must be resolved immediately. Check all items in paragraph 2, if all those items are not the source of
the issue, shut the boiler down and check the fiberglass gasket that is between the back edge of the grate
and feeder body. This gasket will often fall out when the grate is removed and must be replaced if
missing.
4. If the combustion fan or feeder motor stop operating, plug the motor directly into a power outlet to
verify that the issue is not with the boiler wiring or controls. Often a motor will stop operating after the
boiler is shut down even after a power outage, cleaning the motor and oiling the bearings will often
solve the issue.
CAUTION: EXCESSIVE CORROSION WILL REULST FROM BOILER SHUT DOWN FOR MORE THAN A WEEK
WITHOUT PROPERLY CLEANING AND PROTECTING THE SURFACE EXPOSED TO COAL ASH. THE RESULTING
CORROSION WILL VOID THE WARRANTY ON THE PRESURE VESSEL.

WARNING –RISK OF FIRE –DO NOT OPERATE WITH A FLUE DRAFT EXCEEDING -.07”wc,
OPERATING AT A DRAFT ABOVE -.07”wc CAN CAUSE UNIT TO BURN BACK INTO THE HOPPER
DO NOT OPERATE WITH ASH REMOVAL DOOR OPEN
DO NOT STORE FUEL OR OTHER COMBUSTIBLE MATERIAL WITHIN MARKED INSTALLATION CLEARANCES
CAUTION –BURN RICE OR BUCKWHEAT SIZED ANTHRACITE COAL ONLY
DANGER - Risk of Fire or Explosion - Do not burn garbage, gasoline, drain oil or other flammable liquids.
CAUTION –HOT SURFACES –KEEP CHILDREN AWAY –DO NOT TOUCH APPLIANCE DURING OPERATION
DO NOT CONNECT THIS UNIT TO A CHIMNEY SERVING ANOTHER APPLIANCE
PLEASE SAVE THESE INSTRUCTIONS
Boiler Shut Down and End of Season Maintenance
1. It is recommended that the boiler be run and kept at operating temperatures year round. If a shut down
of the unit is required for any reason the following steps should be taken. After the boiler is cool
remove all unburned coal from the hopper, and remove the ash pan from the boiler. Remove all ash off
the grate and vacuum the inside of the boiler using a shop vac fitted with a HEPA filter to minimize
dust. Remove the diffuser and economizers. Brush down all interior surfaces with a stiff nylon brush
and vacuum up all loose ash. A wipe down of all boiler surfaces using a baking soda and water mixture
at the rate of two gallons water to one box baking soda, this will help neutralize the acidic nature of the
coal ash.
2. Remove all flue pipes from the boiler and chimney/power venter. Take pipes and ash pans outside and
wash down thoroughly and dry in ths sun.
3. Spray all surfaces with metal protector such as LPS 3 or CRC SP 350/SP400.
4. Cover the opening to the chimney and block air from entering the house. If a power vent is used remove
the motor and block the opening.
5. If the boiler is located in a damp location, a drop cord with a 40 watt bulb makes an excellent heat
source to keep the boiler dry and rust free.
Recommended Spare Parts
1. Generally speaking the motors on your boiler are the first items to fail, the feeder motor is the most
common failure point and should be purchased as a spare item. Next on the list is the combustion fan
which runs 24-7 and is located in one of the dirtiest places on the boiler. The next item to keep as a
spare would be the timer/relays/rheostats although these items generally last more than 5 years with no
issues.
2. The diffuser is a wear item that will last at least 5 years but could be spared as it nears the end of it’s
useful life.
3. Purchase of these parts can be accomplished through your local dealer. If you do not have a dealer
nearby or your dealer does not stock the parts you can purchase them directly from the factory at
suggested retail plus shipping and handling. Warranty items will be credited at the time the old part is
received and warranty coverage is verified.
4. Spare item listing for the Oil Burner are located in the Beckett Manual provided in the document
envelope (this also applies to the Carlin Gas Burner).

WARNING –RISK OF FIRE –DO NOT OPERATE WITH A FLUE DRAFT EXCEEDING -.07”wc,
OPERATING AT A DRAFT ABOVE -.07”wc CAN CAUSE UNIT TO BURN BACK INTO THE HOPPER
DO NOT OPERATE WITH ASH REMOVAL DOOR OPEN
DO NOT STORE FUEL OR OTHER COMBUSTIBLE MATERIAL WITHIN MARKED INSTALLATION CLEARANCES
CAUTION –BURN RICE OR BUCKWHEAT SIZED ANTHRACITE COAL ONLY
DANGER - Risk of Fire or Explosion - Do not burn garbage, gasoline, drain oil or other flammable liquids.
CAUTION –HOT SURFACES –KEEP CHILDREN AWAY –DO NOT TOUCH APPLIANCE DURING OPERATION
DO NOT CONNECT THIS UNIT TO A CHIMNEY SERVING ANOTHER APPLIANCE
PLEASE SAVE THESE INSTRUCTIONS
Specifications
Standard Features:
54”High X 28”W X 34”D
Hopper Capacity 200 #
3 GPM Domestic Hot Water Coil
Flue Vent size 6”top Exit
Weight 500#
Water Capacity 12 Gallons
Input BTUH Coal 110,000
Input BTUH Oil 165,000
Input BTUH Natural Gas or Propane 50,000 –175,000 Depending on size of orifice drilled
Optional Features
5 GPM Domestic Hot Water Coil
Hopper Capacity 320# (Dimensions with this option 54”hX28”WX43”D)
Flue Clean Out (Dimensions with this option 63”HX28”WX34”D)
Natural Gas or Propane Burner Unit

WARNING –RISK OF FIRE –DO NOT OPERATE WITH A FLUE DRAFT EXCEEDING -.07”wc,
OPERATING AT A DRAFT ABOVE -.07”wc CAN CAUSE UNIT TO BURN BACK INTO THE HOPPER
DO NOT OPERATE WITH ASH REMOVAL DOOR OPEN
DO NOT STORE FUEL OR OTHER COMBUSTIBLE MATERIAL WITHIN MARKED INSTALLATION CLEARANCES
CAUTION –BURN RICE OR BUCKWHEAT SIZED ANTHRACITE COAL ONLY
DANGER - Risk of Fire or Explosion - Do not burn garbage, gasoline, drain oil or other flammable liquids.
CAUTION –HOT SURFACES –KEEP CHILDREN AWAY –DO NOT TOUCH APPLIANCE DURING OPERATION
DO NOT CONNECT THIS UNIT TO A CHIMNEY SERVING ANOTHER APPLIANCE
PLEASE SAVE THESE INSTRUCTIONS
APPENDIX A, Boiler Parts List
Packing List Leisure Line WL110 Boiler
Quantity
Description
Remarks
1
Boiler with Base, oil gun installed, DHW coil
installed, triple aquastat installed, 16 twisted
economizers for coal (2 have J hooks for
hanging the diffuser), Diffuser for coal use
hanging in combustion chamber
16
Economizer for oil (shipped in ash pan)
1
200# Capacity Hopper with Lid
1
110K btuh Adjustable feeder assembly
(installed on boiler)
1
Oil insulation pad with tongue
1
Oil insulation pad without tongue
1
fire stop ring
1
Starter bag
1
CO Detector
1
Boiler glass with gasket
1
Boiler glass frame
1
L6006A High limit aquastat
1
½” dry well
1
Spring Handle for Door
1
LL Stove Brochure, Coal Brochure
1
Stove Manual DVD
1
30PSIG PRV
1
Boiler Drain
1
Reducing T 1.25X3/4X3/4
1
Pipe T 1.25X1.25X1.25
1
Pipe Reducer 1.25X3/4
1
Pipe Reducer 3/4X1/2
1
Axeman Data Package with Leisure Line
WL110 Boiler Manual
6
Fire Brick
2
Short Fire Brick
1
Dwyer 460 Air Meter draft gauge
OPTIONS
Option
#320 hopper and lid
Option
Flue Clean Out
Option
Gas Burner instead of Oil Burner

WARNING –RISK OF FIRE –DO NOT OPERATE WITH A FLUE DRAFT EXCEEDING -.07”wc,
OPERATING AT A DRAFT ABOVE -.07”wc CAN CAUSE UNIT TO BURN BACK INTO THE HOPPER
DO NOT OPERATE WITH ASH REMOVAL DOOR OPEN
DO NOT STORE FUEL OR OTHER COMBUSTIBLE MATERIAL WITHIN MARKED INSTALLATION CLEARANCES
CAUTION –BURN RICE OR BUCKWHEAT SIZED ANTHRACITE COAL ONLY
DANGER - Risk of Fire or Explosion - Do not burn garbage, gasoline, drain oil or other flammable liquids.
CAUTION –HOT SURFACES –KEEP CHILDREN AWAY –DO NOT TOUCH APPLIANCE DURING OPERATION
DO NOT CONNECT THIS UNIT TO A CHIMNEY SERVING ANOTHER APPLIANCE
PLEASE SAVE THESE INSTRUCTIONS
APPENDIX B, Coal/Oil Set up instructions Leisure Line WL110
Oil Operation
1. If boiler will be fired on oil first, remove the front cover and oil gun assembly (it is held
in place by 4 9/16” head nuts).
2. Remove the diffuser from the combustion chamber (there are coal style twisted
economizers installed, these may be slightly less efficient on oil than the factory units
supplied in the ash pan)
3. If you want to change the economizers:
a. Remove four sheet metal screws and the top jacket cover
b. Remove the insulation piece and the four nuts on the cover
c. Remove the cover and remove all economizers noting where the two with the hooks are installed, these will be
reinstalled in the same location for coal operation
d. Thoroughly clean the fire tubes, flu pipe and combustion chamber
e. Install the 16 factory economizers and reinstall the cover, insulation and sheet metal jacket cover
4. Install the insulation piece with the tongue in the bottom of the combustion chamber,
there is a small rectangular piece of insulation that must be removed first
5. Place the insulation piece without the tongue on top of the other insulation piece
6. Reinstall the front cover and oil burner and tighten the nuts
7. Switch the select switch to oil and proceed with oil burner set up per the Becket
instruction manual (if your unit is fitted with an interlock switch, verify it is snugly
against the front cover surface to ensure the circuit is closed)
8. Refer to the Axeman Anderson and Becket Manuals provided in the document envelope
to properly adjust the and operate the unit in oil mode.
Coal Operation
1. If boiler is currently configured for oil perform the following steps.
2. Remove the front cover and oil gun assembly (it is held in place by 4 9/16” head nuts).
3. If you have oil economizers installed:
a. Remove four sheet metal screws and the top jacket cover
b. Remove the insulation piece and the four nuts on the cover
c. Remove the cover and remove all economizers noting where the two with the hooks are installed, these will be
reinstalled in the same location for coal operation
d. Thoroughly clean the fire tubes, flu pipe and combustion chamber
e. Install the 16 twisted economizers (the two with the J hooks go on the sides second from the rear) and reinstall the
cover, insulation and sheet metal jacket cover
4. Install the diffuser in the combustion chamber by hanging the unit from the J hooks with
the V facing down. The bent lip goes at the front (you should see it at the door opening)
5. Remove the insulation piece without the tongue

WARNING –RISK OF FIRE –DO NOT OPERATE WITH A FLUE DRAFT EXCEEDING -.07”wc,
OPERATING AT A DRAFT ABOVE -.07”wc CAN CAUSE UNIT TO BURN BACK INTO THE HOPPER
DO NOT OPERATE WITH ASH REMOVAL DOOR OPEN
DO NOT STORE FUEL OR OTHER COMBUSTIBLE MATERIAL WITHIN MARKED INSTALLATION CLEARANCES
CAUTION –BURN RICE OR BUCKWHEAT SIZED ANTHRACITE COAL ONLY
DANGER - Risk of Fire or Explosion - Do not burn garbage, gasoline, drain oil or other flammable liquids.
CAUTION –HOT SURFACES –KEEP CHILDREN AWAY –DO NOT TOUCH APPLIANCE DURING OPERATION
DO NOT CONNECT THIS UNIT TO A CHIMNEY SERVING ANOTHER APPLIANCE
PLEASE SAVE THESE INSTRUCTIONS
6. Remove the insulation piece with the tongue on top of the other insulation piece, and
reinstall the small rectangular piece that was removed in step 4 above
7. Reinstall the front cover and hang the oil burner on the bracket, do not install nuts yet
8. Install the glass and cover with gasket installed around edge of glass
CAUTION: THE GLASS WILL BREAK IF YOU WRENCH TIGHTEN THE SCREWS,
USE A NUT DRIVER OR SIMILAR DEVICE TO ENSURE NO GLASS BREAKAGE
9. Switch the selector switch to Coal and make sure fire brick are in place around fire grate,
remove front door to gain access for lighting the boiler.
Please call us at 570-752-1811 if there are any questions, if your need for help is
after normal business hours please call 570-815-9732 and speak with Matt
Photo on left
shows boiler
during UL
testing with
glass in place
and oil gun on
the mount

WARNING –RISK OF FIRE –DO NOT OPERATE WITH A FLUE DRAFT EXCEEDING -.07”wc,
OPERATING AT A DRAFT ABOVE -.07”wc CAN CAUSE UNIT TO BURN BACK INTO THE HOPPER
DO NOT OPERATE WITH ASH REMOVAL DOOR OPEN
DO NOT STORE FUEL OR OTHER COMBUSTIBLE MATERIAL WITHIN MARKED INSTALLATION CLEARANCES
CAUTION –BURN RICE OR BUCKWHEAT SIZED ANTHRACITE COAL ONLY
DANGER - Risk of Fire or Explosion - Do not burn garbage, gasoline, drain oil or other flammable liquids.
CAUTION –HOT SURFACES –KEEP CHILDREN AWAY –DO NOT TOUCH APPLIANCE DURING OPERATION
DO NOT CONNECT THIS UNIT TO A CHIMNEY SERVING ANOTHER APPLIANCE
PLEASE SAVE THESE INSTRUCTIONS
APPENDIX C, Control Schematic for the Leisure Line WL 110

WARNING –RISK OF FIRE –DO NOT OPERATE WITH A FLUE DRAFT EXCEEDING -.07”wc,
OPERATING AT A DRAFT ABOVE -.07”wc CAN CAUSE UNIT TO BURN BACK INTO THE HOPPER
DO NOT OPERATE WITH ASH REMOVAL DOOR OPEN
DO NOT STORE FUEL OR OTHER COMBUSTIBLE MATERIAL WITHIN MARKED INSTALLATION CLEARANCES
CAUTION –BURN RICE OR BUCKWHEAT SIZED ANTHRACITE COAL ONLY
DANGER - Risk of Fire or Explosion - Do not burn garbage, gasoline, drain oil or other flammable liquids.
CAUTION –HOT SURFACES –KEEP CHILDREN AWAY –DO NOT TOUCH APPLIANCE DURING OPERATION
DO NOT CONNECT THIS UNIT TO A CHIMNEY SERVING ANOTHER APPLIANCE
PLEASE SAVE THESE INSTRUCTIONS
APPENDIX D, Manufacturers Labels

WARNING –RISK OF FIRE –DO NOT OPERATE WITH A FLUE DRAFT EXCEEDING -.07”wc,
OPERATING AT A DRAFT ABOVE -.07”wc CAN CAUSE UNIT TO BURN BACK INTO THE HOPPER
DO NOT OPERATE WITH ASH REMOVAL DOOR OPEN
DO NOT STORE FUEL OR OTHER COMBUSTIBLE MATERIAL WITHIN MARKED INSTALLATION CLEARANCES
CAUTION –BURN RICE OR BUCKWHEAT SIZED ANTHRACITE COAL ONLY
DANGER - Risk of Fire or Explosion - Do not burn garbage, gasoline, drain oil or other flammable liquids.
CAUTION –HOT SURFACES –KEEP CHILDREN AWAY –DO NOT TOUCH APPLIANCE DURING OPERATION
DO NOT CONNECT THIS UNIT TO A CHIMNEY SERVING ANOTHER APPLIANCE
PLEASE SAVE THESE INSTRUCTIONS
APPENDIX D, Manufacturers Labels (contd.)

WARNING –RISK OF FIRE –DO NOT OPERATE WITH A FLUE DRAFT EXCEEDING -.07”wc,
OPERATING AT A DRAFT ABOVE -.07”wc CAN CAUSE UNIT TO BURN BACK INTO THE HOPPER
DO NOT OPERATE WITH ASH REMOVAL DOOR OPEN
DO NOT STORE FUEL OR OTHER COMBUSTIBLE MATERIAL WITHIN MARKED INSTALLATION CLEARANCES
CAUTION –BURN RICE OR BUCKWHEAT SIZED ANTHRACITE COAL ONLY
DANGER - Risk of Fire or Explosion - Do not burn garbage, gasoline, drain oil or other flammable liquids.
CAUTION –HOT SURFACES –KEEP CHILDREN AWAY –DO NOT TOUCH APPLIANCE DURING OPERATION
DO NOT CONNECT THIS UNIT TO A CHIMNEY SERVING ANOTHER APPLIANCE
PLEASE SAVE THESE INSTRUCTIONS
Appendix E: Installation and Maintenance Record
Date
Description
Performed By