Lenze EVS93 Series User guide

EDSVS9332K−EXT
.FZ<
Ä.FZ<ä
System Manual
(Extension)
9300 0,37 ... 75 kW

EVS9321xK ... EVS9332xK
Servo cam profiler
Global Drive

Contents
i
lEDSVS9332K−EXT EN 4.0
1 Preface 1−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1 How to use this System Manual 1−3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1.1 Information provided by the System Manual 1−3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1.2 Document history 1−5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1.3 Products to which the System Manual applies 1−6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2 Definition of notes used 1−7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2 Configuration 2−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1 Configuration with Global Drive Control 2−3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2 Basic configurations 2−4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2.1 Changing the basic configuration 2−5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2.2 Basic configuration C0005 = 1xXxx 2−6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2.3 Replacement of a mechanical cam (C0005 = 10000) 2−9. . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2.4 Welding bar drive (C0005 = 11000) 2−10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2.5 Operation with position storage (C0005 = 12000) 2−11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3 Operating modes 2−13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3.1 Parameter setting 2−13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3.2 Control 2−13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3 Function library 3−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1 Working with function blocks 3−5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1.1 Signal types 3−5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1.2 Elements of a function block 3−6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1.3 Connection of function blocks 3−8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1.4 Entries into the processing table 3−12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2 Function blocks 3−14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.1 Table of function blocks 3−14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.2 Table of free control codes 3−17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.3 Function block CDATA 3−20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.4 Absolute value generator (ABS) 3−37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.5 Addition block (ADD) 3−38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.6 Addition block (ADDPHD1) 3−39. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.7 Automation interface (AIF−IN) 3−40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.8 Automation interface (AIF−OUT) 3−43. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.9 Analog inputs via terminal X6/1, X6/2 and X6/3, X6/4 (AIN) 3−45. . . . . . . . . . . . . . . . . . . . . . . .
3.2.10 AND operation (AND) 3−47. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.11 Inverter (ANEG) 3−52. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.12 Analog output via terminal 62/63 (AOUT) 3−53. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.13 Arithmetic block (ARIT) 3−55. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.14 Arithmetic block (ARITPH) 3−56. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.15 Analog signal changeover switch (ASW) 3−59. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.16 Holding brake (BRK) 3−61. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Contents
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EDSVS9332K−EXT EN 4.0
3.2.17 System bus (CAN−IN) 3−66. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.18 System bus (CAN−OUT) 3−66. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.19 Setpoint conditioning (CCTRL) 3−67. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.20 Setpoint conditioning (CCTRL2) 3−74. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.21 Following error monitoring (CERR) 3−82. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.22 Virtual clutch (CLUTCH1) 3−85. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.23 Virtual clutch (CLUTCH2) 3−89. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.24 Clutch (CLUTCH 3) 3−91. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.25 Comparator (CMP) 3−103. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.26 Signal conversion (CONV) 3−108. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.27 Analog/digital converter (CONVAD) 3−112. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.28 Analog/angle converter (CONVAPH) 3−114. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.29 Angle conversion (CONVPHA) 3−115. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.30 Position signal conversion (CONVPHAA) 3−118. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.31 Conversion of stretch factor (CONVPHD) 3−120. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.32 Angle conversion (CONVPHPH) 3−122. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.33 Conversion (CONVPHPHD1) 3−123. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.34 Conversion (CONVPHPHD2) 3−124. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.35 Speed conversion (CONVPP) 3−126. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.36 Profile selection (CSEL) 3−127. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.37 Characteristic function (CURVE) 3−129. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.38 Characteristic function (CURVEC) 3−132. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.39 Dead band (DB) 3−136. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.40 Drive control (DCTRL) 3−137. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.41 Digital frequency input (DFIN) 3−141. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.42 Digital frequency output (DFOUT) 3−144. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.43 Digital frequency ramp function generator (DFRFG) 3−148. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.44 Digital frequency processing (DFSET) 3−154. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.45 Delay elements (DIGDEL) 3−158. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.46 Freely assignable digital inputs (DIGIN) 3−161. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.47 Freely assignable digital outputs (DIGOUT) 3−162. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.48 First order derivative−action element (DT1) 3−163. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.49 Extrapolation (EXTPOL1) 3−164. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.50 Extrapolation (EXTPOL2) 3−167. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.51 Free piece counter (FCNT) 3−170. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.52 Free codes (FCODE) of the measuring systems 3−171. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.53 Free digital outputs (FDO) 3−172. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.54 Freely assignable input variables (FEVAN) 3−174. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.55 Fixed setpoints (FIXSET) 3−179. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.56 Flipflop element (FLIP) 3−181. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.57 Flipflop element (FLIPT) 3−184. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.58 Gearbox compensation (GEARCOMP) 3−186. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.59 Limiting element (LIM) 3−187. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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lEDSVS9332K−EXT EN 4.0
3.2.60 Limiting element (LIMPHD1) 3−188. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.61 Internal motor control (MCTRL) 3−190. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.62 Mains failure control (MFAIL) 3−199. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.63 Motor phase failure detection (MLP) 3−210. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.64 Monitor outputs of monitoring system (MONIT) 3−211. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.65 Motor potentiometer (MPOT) 3−212. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.66 Master selection (MSEL) 3−215. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.67 Logic NOT 3−218. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.68 Speed setpoint conditioning (NSET) 3−220. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.69 OR operation (OR) 3−226. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.70 Oscilloscope function (OSZ) 3−230. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.71 Process controller (PCTRL1) 3−234. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.72 Angle addition block (PHADD) 3−237. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.73 Angle comparator (PHCMP) 3−238. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.74 Actual angle integrator (PHDIFF) 3−240. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.75 Signal adaptation for angle signals (PHDIV) 3−241. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.76 Angle integrator (PHINT1, PHINT2, PHINT3) 3−242. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.77 Angle integrator (PHINT4) 3−248. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.78 Phase integrator (PHINT5) 3−249. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.79 Position memory (PSAVE) 3−255. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.80 Delay element (PT1−1) 3−257. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.81 Delay element (PT1−2) 3−258. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.82 CW/CCW/QSP linking (R/L/Q) 3−260. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.83 Homing function (REFC) 3−261. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.84 Ramp function generator (RFG) 3−268. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.85 Ramp function generator for angle signals (RFGPH1) 3−270. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.86 Ramp function generator for angle signals (RFGPH2 and RFGPH3) 3−275. . . . . . . . . . . . . . . . . . .
3.2.87 Sample and hold function (S&H) 3−281. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.88 Angle value selection (SELPH) 3−282. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.89 Position switch points (SPC) 3−284. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.90 S−shaped ramp function generator (SRFG) 3−290. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.91 Output of digital status signals (STAT) 3−292. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.92 Control of a drive network (STATE−BUS) 3−293. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.93 Storage block (STORE1) 3−294. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.94 Storage block (STORE2) 3−297. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.95 Shift register (STORE3) 3−298. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.96 Angle signal changeover switch (SWPH1 and SWPH2) 3−303. . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.97 Digital frequency changeover switch (SWPHD) 3−304. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.98 Multi−axis synchronisation (SYNC1 and SYNC2) 3−305. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.99 Edge evaluation (TRANS) 3−314. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.100 Virtual master (VMAS) 3−317. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.101 Positioning control (VTPOSC) 3−321. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.102 Welding bar control (WELD1) 3−323. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.103 Stretching, compression, offset in Y direction (YSET1) 3−330. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Contents
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4 Application examples 4−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.1 Replacement of a mechanical cam 4−3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2 Welding bar 4−5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.3 Filling process 4−8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.4 Mark−controlled cam profile start 4−11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5 Appendix 5−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1 Glossary 5−3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1.1 Terminology and abbreviations used 5−3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2 Index 5−5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Preface and general information
1−1
lEDSVS9332K−EXT EN 4.0
1 Preface
Contents
1.1 How to use this System Manual 1−3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1.1 Information provided by the System Manual 1−3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1.2 Document history 1−5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1.3 Products to which the System Manual applies 1−6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2 Definition of notes used 1−7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Preface and general information
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EDSVS9332K−EXT EN 4.0

Preface and general information
How to use this System Manual
1.1.1 Information provided by the System Manual
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lEDSVS9332K−EXT EN 4.0
1.1 How to use this System Manual
1.1.1 Information provided by the System Manual
Target group
This System Manual is directed at all persons who design, install, commission and adjust the
9300 servo cam profilers.
Together with the System Manual, document number EDSVS9332K, and the catalogue, it forms the
project planning basis for the manufacturer of plants and machinery.
Contents
The System Manual (Extension) completes the System Manual, document number EDSVS9332K:
lThe features and functions are described in detail.
lIt describes additional possible applications in detail.
lThe parameter setting for typical applications is explained with the help of examples.
lIn case of doubt, the Mounting Instructions supplied with the 9300 servo cam profiler are valid.
Contents of System Manual Contents of System Manual (Extension)
1 Preface 1 Preface
2Safety instructions −
3 Technical data −
4Installation of the standard device −
5Wiring of the standard device −
6 Commissioning −
7Parameter setting −
8Configuration 2Configuration
8.1 Monitoring 2.1 Configuration with Global Drive Control
8.2 Monitoring functions 2.2 Basic configurations
8.3 Code table 2.3 Operating modes
8.4 Selection lists
8.5 Table of attributes
− 3 Function library
− 4 Application examples
9Troubleshooting and fault elimination −
10 DC−bus operation −
11 Safe standstill −
12 Accessories −
13 Appendix 5 Appendix

Preface and general information
How to use this System Manual
1.1.1Information provided by the System Manual
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EDSVS9332K−EXT EN 4.0
How to find information
Use the System Manual as the basis. It contains references to the corresponding chapters in the
System Manual Supplement:
lEach chapter is a complete unit and comprehensively informs about a subject.
lThe Table of Contents and Index help you to find all information about a certain topic.
lDescriptions and data of other Lenze products (Drive PLC, Lenze geared motors, Lenze
motors, ...) can be found in the corresponding catalogs, Operating Instructions and manuals.
The required documentation can be ordered at your Lenze sales partner or downloaded as
PDF file from the Internet.
)Note!
Information and tools concerning the Lenze products can be found in the download
area under
http://www.Lenze.com 1

Preface and general information
How to use this System Manual
1.1.2 Document history
1−5
lEDSVS9332K−EXT EN 4.0
1.1.2 Document history
What is new / what has changed?
Material number Version Description
.FZ< 4.0 06/2011 TD23 Fault correction
13344177 3.0 07/2010 TD23 Extended by functions for software version 8.0
Fault correction
13190509 2.0 02/2007 TD23 Fault correction
13142002 1.0 06/2006 TD23 First edition for software version 7.0
Division of the System Manual into 2 parts (EDSVS9332K and
EDSVS9332K−EXT)

Preface and general information
How to use this System Manual
1.1.3 Products to which the System Manual applies
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EDSVS9332K−EXT EN 4.0
1.1.3 Products to which the System Manual applies
This documentation is valid for 9300 servo cam profilers as of nameplate data:
   Nameplate
EVS 93xx − x x Vxx 1x 8x
Product series
9300vec112
EVS = Servo controller
Type no. / rated power
400 V 480 V
9321 = 0.37 kW 0.37 kW
9322 = 0.75 kW 0.75 kW
9323 = 1.5 kW 1.5 kW
9324 = 3.0 kW 3.0 kW
9325 = 5.5 kW 5.5 kW
9326 = 11 kW 11 kW
9327 = 15 kW 18.5 kW
3928 = 22 kW 30 kW
9329 = 30 kW 37 kW
9330 = 45 kW 45 kW
9331 = 55 kW 55 kW
9332 = 75 kW 90 kW
Type
E = Panel−mounted unit
C = Built−in unit in "cold plate" technique
Design
K = Servo cam profiler
Variant
− Standard
V003 = In "cold plate" technique
V004 = With "safe standstill" function
V100 = For IT systems
V104 = With "safe standstill" function and for IT systems
Hardware version
Software version

Preface and general information
Definition of the notes used
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lEDSVS9332K−EXT EN 4.0
1.2 Definition of notes used
All safety information given in these instructions has the same layout:
Pictograph (indicates the type of danger)
}Signal word! (indicates the severity of danger)
Note (describes the danger and explains how to avoid it)
Pictograph Signal word Consequences if disregarded
Signal word Meaning

Dangerous electrical voltage

General danger
Danger! Impending danger for persons Death or severe injuries
Warning! Possible, very dangerous situation for
persons
Death or severe injuries
Caution! Possible, dangerous situation for
persons
Injuries
Stop! Possible damage to material Damage of the drive system or its
environment
Note! Useful tip
If you observe it, handling of the drive
system will be easier.

Preface and general information
Definition of the notes used
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EDSVS9332K−EXT EN 4.0

Configuration
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lEDSVS9332K−EXT EN 4.0
2 Configuration
Contents
2.1 Configuration with Global Drive Control 2−2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2 Basic configurations 2−3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2.1 Changing the basic configuration 2−4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2.2 Basic configuration C0005 = 1xXxx 2−5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2.3 Replacement of a mechanical cam (C0005 = 10000) 2−8. . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2.4 Welding bar drive (C0005 = 11000) 2−9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2.5 Operation with position storage (C0005 = 12000) 2−10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3 Operating modes 2−12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3.1 Parameter setting 2−12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3.2 Control 2−12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Configuration
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Configuration
Configuration with Global Drive Control
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lEDSVS9332K−EXT EN 4.0
2.1 Configuration with Global Drive Control
With Global Drive Control (GDC), Lenze offers an easy−to−understand, clearly−laid−out and
convenient tool for the configuration of your specific drive task.
Function block library
GDC provides an easy−to−read library of available function blocks (FB). GDC also displays the
complete assignment of an FB.
Signal configuration
The signal configuration is done with only one dialog box. It is a convenient way
lto display every FB as a block diagram.
lto see the assignment of all signal inputs at a glance.
lto enter the FB in the processing table.
lto print your signal configuration.
Terminal assignment
Freely assignable terminals can be configured using two dialog boxes:
lDialog box − to link digital inputs and outputs.
lDialog box − to link analog inputs and outputs.

Configuration
Basic configurations
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2.2 Basic configurations
(Stop!
It is possible to load predefined basic configurations via code C0005. If you load a
configuration via C0005, the assignment of all inputs and outputs will be overwritten
with the corresponding basic assignment.
Adapt the function assignment to the wiring.
The internal signal processing is adapted to the drive task by selecting a predefined basic
configuration. You can, for instance, use the Lenze setting for speed control.
lA detailed description of the basic configurations with terminal assignments, signal flow
diagrams, and application examples can be found in the chapter "Application examples".
lBefore loading a basic configuration via C0005, the controller must be inhibited.
Several predefined signal configurations can be loaded by using code C0005. The selection numbers
have the following meaning:
C0005 = 1XXXX
Control
0 − Terminal control
1 − Control via LECOM A/B/LI
3 − Control via AIF (INTERBUS,PROFIBUS)
5 − Control via system bus (CAN)
Terminal supply
0 − External supply of control terminals
1 − Internal supply of control terminals
Additional functions (see chapter 2.2.2 ff.)
0 − None
1 − Homing function
2 − Clutch function
3 − Switching points
8 − Mark−controlled correction of the master value
9 − Mark−controlled correction of the act. value
Operating mode
0 − Replacement of a mechanical cam* (see chapter 2.2.3)
1 − Welding bar drive* (see chapter 4.2)
2 − Operation with position storage* (see chapter 2.2.5)
* − Incremental master value
Identification
1 − Cam profile

Configuration
Basic configurations
2.2.1 Changing the basic configuration
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Profile data
Before commissioning, the profile data must be generated with the Global Drive Control program and
the transmitted to the drive. The below basic cam profiles are included in the Lenze setting. They are
effective independently of the basic parameter setting.
Profile 1 Electronic gearbox (linear position profile)
Profile 2 Forward / backward movement with a standstill in the apex of the motion
Profile 3 Forward / backward movement with a standstill at the end of motion
Profile 4 Smooth feed
Profiles 5 − 8 No motion
}Warning!
With Lenze setting, the motor must be operated at no−load (no mechanical
connection to the machine).
2.2.1 Changing the basic configuration
If the basic configuration must be changed for a special application, proceed as follows:
1. Select a basic configuration via C0005 which largely meets the requirements.
2. Add functions by:
– Reconfiguring inputs and/or outputs.
– Setting parameters for function blocks. (3−6)
– Inserting or removing function blocks. (3−12)
)Note!
If you change the signal flow of the basic configuration, e. g. by adding function
blocks, C0005 is set to 0. The display indicates "COMMON".

Configuration
Basic configurations
2.2.2 Basic configuration C0005 = 1xXxx
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2.2.2 Basic configuration C0005 = 1xXxx
2.2.2.1 Basic configurations 1X0XX: No additional function
The signal flow corresponds to the basic functions described in chapters X.1 − X.3.
2.2.2.2 Basic configurations 1X1XX: Homing function
x
x
Homing function
Start homing
(REFC)
C0472/2
C0472/3
Home mark
C1477/5
Profile control
(CCTRL)
C1477/2
Following error
Motor control
C0472/4 (CERR1)
C1380/1,2
(-1) C0006, C0011,
C0022, C0070,
C0071, C0086,
C0105, C0254
(MCTRL)
9300kur080
Fig. 2−1 Section of the signal flow diagram showing the basic configuration 1X1XX with homing function
Function
Digital inputs X5/28 Controller enable
X5/E1 Event profile
X5/E2 Profile *1
X5/E3 Start homing
X5/E4 Home mark
X5/E5 Trip reset / profile acceptance
Digital outputs X5/A1 TRIP
X5/A2 Contouring error
X5/A3 RDY
X5/A4 Reference O.K.
Analog inputs X6/1, X6/2 –
X6/3, X6/4 –
Analog outputs X6/62 Actual speed value
X6/63 Actual torque value
Additional code C1477/5 Home position
Parameter of FB REFC C0011 Max. speed nmax