Leuze electronic LSIS 4xxi Series User manual

LSIS 4xxi
Smart Camera
EN 06-2018/01 50110628 We reserve the right to make technical changes
Original operating instructions

LSIS 4xxi
The main menus LSIS 400i
Leuze electronic
GmbH + Co. KG
SW: V 2.2.1 HW: V 01.09
SN: 0508A123456 001
Device information - main menu
Information about
• Device type
• Software version
• Hardware version
• Serial number
IO1 IO2 IO3 IO4 RS232
IO5 IO6 IO7 IO8 ETH 100
ATT ERR TMP
OK
Status displays - main menu
• Status displays of the switching inputs/
outputs
• Display of warnings and errors
• Status information for the device interfaces
• Optional: check program-specific display
See "Indicators in the display" on page 40.
Statistics
Counter state
Tested: 0
OK: 0
NOK: 0
Statistics - main menu
Statistics data for the smart camera.
See "Statistics" on page 44.
Parameter
Parameter handling
Display settings
Program selection
Ethernet
Parameter - main menu
Editing Ethernet settings and selecting
check programs stored on the LSIS 4xxi.
See "Parameter menu" on page 45.
Input of values
12|
<-|0123456789 save
Standard ----- Unit
126 | |
Language
o Deutsch
o English
o Español
o Français
o Italiano
Language selection - main menu
Selection of the display language.
See "Language selection menu" on
page 46.
Service
Status messages
Service - main menu
Camera diagnosis and status messages.
See "Service menu" on page 46.
PWR LED BUS LED
Off Device OFF Off No supply voltage
Flashes green Device ok, initialization phase Flashes green Bus initialization
Green, continuous light Device OK Green, continuous light Operation OK
Orange, continuous light Service mode
Flashes red Device ok, warning set Flashes red Communication error
Red, continuous light Device error
ESC
Navigate
upward/laterally
Navigate
downward/laterally
ESCAPE
leave
ENTER
confirm
Device buttons:
Delete digit
Enter digit
Save input

Leuze electronic LSIS 4xxi1
Table of contents
1 General information........................................................................................... 6
1.1 Explanation of symbols..................................................................................................... 6
1.2 Declaration of conformity ................................................................................................. 6
2 Safety .................................................................................................................. 7
2.1 Intended use....................................................................................................................... 7
2.2 Foreseeable misuse...........................................................................................................8
2.3 Competent persons ........................................................................................................... 9
2.4 Exemption of liability ......................................................................................................... 9
3 Device description........................................................................................... 10
3.1 About smart cameras of the LSIS 4xxiseries ............................................................... 10
3.2 Characteristics of the smart cameras of the LSIS 4xxiseries..................................... 14
3.3 Device construction......................................................................................................... 16
3.4 Stand-alone connection .................................................................................................. 17
4 Installation and mounting ............................................................................... 18
4.1 Storage, transportation ................................................................................................... 18
4.2 Mounting the LSIS 4xxi................................................................................................... 19
4.2.1 Fastening with M4 x 6 screws...................................................................................................... 19
4.2.2 Mounting devices......................................................................................................................... 20
4.3 Device arrangement......................................................................................................... 22
4.3.1 Selecting a mounting location...................................................................................................... 22
4.3.2 Determining the camera distance................................................................................................ 22
4.4 Lens replacement LSIS 4xxi- C-mount devices ........................................................... 25
4.5 Exchange / Mounting of optical filters ........................................................................... 26
4.5.1 Mounting of optional polarization filter on standard device.......................................................... 26
4.5.2 Filter exchange for C-mount device............................................................................................. 27
4.6 Cleaning............................................................................................................................ 28
5 Electrical connection....................................................................................... 29
5.1 Safety notices for the electrical connection.................................................................. 30
5.2 Electrical connection of the LSIS 4x2i........................................................................... 31
5.2.1 PWR - voltage supply and switching inputs/outputs 1 to 4.......................................................... 32
5.2.2 BUS OUT - RS 232 and switching inputs/outputs 5 to 8 ............................................................. 34
5.2.3 SERVICE - Ethernet host/configuration interface ........................................................................ 35

Leuze electronic LSIS 4xxi2
Table of contents
6 Commissioning and configuration................................................................. 36
6.1 Establishing a connection between PC and LSIS 4xxi................................................. 36
6.1.1 Starting the device ....................................................................................................................... 36
6.1.2 Establishing an Ethernet connection ........................................................................................... 36
6.1.3 Configuring the LSIS 4xxifrom a laptop without a network......................................................... 37
6.1.4 Integrating the LSIS 4xxiin an existing network.......................................................................... 38
6.2 Configuring via webConfig ............................................................................................. 39
7 Display and control panel ............................................................................... 41
7.1 Structure of the control panel......................................................................................... 41
7.2 Status display and operation.......................................................................................... 41
7.2.1 Indicators in the display ............................................................................................................... 41
7.2.2 Control buttons ............................................................................................................................ 42
7.2.3 LED status displays ..................................................................................................................... 43
7.3 Menu description .............................................................................................................44
7.3.1 The main menus .......................................................................................................................... 44
7.3.2 Status displays............................................................................................................................. 45
7.3.3 Statistics ...................................................................................................................................... 45
7.3.4 Parameter menu .......................................................................................................................... 46
7.3.5 Language selection menu............................................................................................................ 47
7.3.6 Service menu............................................................................................................................... 47
7.4 Operation .......................................................................................................................... 48
8 Diagnostics and troubleshooting................................................................... 51
8.1 Error signaling via LED ................................................................................................... 51
9 Type overview and accessories ..................................................................... 52
9.1 Type overview LSIS 4xxi- standard devices................................................................. 52
9.2 Type overview LSIS 4xxi- C-mount devices and lenses.............................................. 53
9.3 Accessories ...................................................................................................................... 53
9.4 Accessory ready-made cables for voltage supply........................................................ 54
9.4.1 Contact assignment of PWR connection cable............................................................................ 54
9.4.2 Order codes of the cables for voltage supply ..............................................................................54
9.5 Accessory ready-made cables for bus connection ...................................................... 55
9.5.1 Contact assignment BUS OUT connection cable........................................................................ 55
9.5.2 Order codes BUS OUT connection cables .................................................................................. 55

Leuze electronic LSIS 4xxi3
Table of contents
9.6 Accessories for the host/service interface.................................................................... 56
9.6.1 Ready-made cables with M12 plug/open cable end.................................................................... 56
9.6.2 Ready-made cables with M12 plug/RJ-45 plug........................................................................... 57
9.6.3 Ready-made cables with M12 plug/M12 plug ............................................................................. 58
9.6.4 Connector .................................................................................................................................... 58
10 Maintenance ..................................................................................................... 59
10.1 General maintenance information.................................................................................. 59
10.2 Repairs, servicing ............................................................................................................ 59
10.3 Disassembling, packing, disposing ............................................................................... 59
11 Specifications .................................................................................................. 60
11.1 Specifications of standard devices with integrated lens ............................................. 60
11.2 Specifications of devices for C-mount interchangeable lenses.................................. 61
11.3 Dimensioned drawings.................................................................................................... 62

Leuze electronic LSIS 4xxi4
Figures and tables
Figure 3.1: Application example: presence monitoring ......................................................................... 11
Figure 3.2: Application example: completeness monitoring.................................................................. 11
Figure 3.3: Application example: orientation detection.......................................................................... 12
Figure 3.4: Application example: code verification................................................................................ 12
Figure 3.5: Application example: dot-peened Data Matrix code............................................................ 13
Figure 3.6: Application example: label positioning and label identification............................................ 13
Figure 3.7: Application example - measurement of radii and roundness .............................................. 14
Figure 3.8: Detecting objects with webConfig ....................................................................................... 15
Figure 3.9: Standard device construction.............................................................................................. 16
Figure 3.10: Device construction variants for C-mount interchangeable lens......................................... 16
Figure 3.11: Stand-alone connection ...................................................................................................... 17
Figure 4.1: Device name plate LSIS 4xxi.............................................................................................. 18
Figure 4.2: Fastening options using M4 threaded holes ....................................................................... 19
Figure 4.3: BT 56 mounting device ....................................................................................................... 20
Figure 4.4: Mounting examples of LSIS 4xxiwith BT 56 ...................................................................... 21
Figure 4.5: BT 59 mounting device ....................................................................................................... 21
Figure 4.6: Camera distance / image field - standard devices .............................................................. 23
Figure 4.7: Camera distance / image field - device models for C-mount interchangeable lenses ........24
Figure 4.8: Lens replacement for C-mount devices .............................................................................. 25
Figure 4.9: Optional polarization filter for standard devices .................................................................. 26
Figure 4.10: Filter replacement for C-mount devices ..............................................................................27
Figure 5.1: Location of the electrical connections ................................................................................. 29
Figure 5.2: Connections of the LSIS 4x2i............................................................................................. 31
Table 5.1: Pin assignments - PWR ...................................................................................................... 32
Figure 5.3: Connection diagram of IO1 through IO8 configured as switching inputs ............................ 33
Figure 5.4: Connection diagram of IO1 through IO8 configured as switching outputs.......................... 33
Table 5.2: Pin assignment BUS OUT................................................................................................... 34
Figure 5.5: RS 232 pin assignments ..................................................................................................... 34
Table 5.3: SERVICE pin assignments ................................................................................................. 35
Figure 5.6: Cable assignments - SERVICE on RJ-45........................................................................... 35
Table 6.1: Address assignment in the Ethernet ................................................................................... 37
Figure 6.1: Connecting the LSIS 4xxito the PC ................................................................................... 38
Figure 6.2: webConfig start page .......................................................................................................... 39
Figure 7.1: Structure of the control panel.............................................................................................. 41
Table 7.1: Parameter handling submenu............................................................................................. 46
Table 7.2: Program selection submenu ............................................................................................... 46
Table 7.3: Ethernet submenu............................................................................................................... 47
Table 8.1: General causes of errors..................................................................................................... 51
Table 9.1: Type overview LSIS 4xxi- standard devices ...................................................................... 52
Table 9.2: Type overview LSIS 4xxi- C-mount devices ...................................................................... 53
Table 9.3: Type overview LSIS 4xxi- C-mount lenses ........................................................................ 53
Table 9.4: Accessories for the LSIS 4xxi............................................................................................. 53
Table 9.5: Pin assignments KD S-M12-8A-P1-… ................................................................................ 54
Table 9.6: PWR cables for the LSIS 4xxi............................................................................................. 54
Table 9.7: Pin assignments KS S-M12-8A-P1-… ................................................................................ 55
Table 9.8: BUS OUT cables for the LSIS 4xxi..................................................................................... 55
Table 9.9: Ethernet connection cables featuring M12 plug/open cable end........................................ 56

Leuze electronic LSIS 4xxi5
Figures and tables
Table 9.10: Ethernet connection cables M12 connector/RJ-45............................................................. 57
Table 9.11: Ethernet connection cables featuring M12 plug/M12 plug ................................................. 58
Table 9.12: Connectors for the LSIS 4xxi.............................................................................................. 58
Table 11.1: Specifications of the LSIS 4x2iM4x-…1(-01) smart camera .............................................. 60
Table 11.2: Specifications of smart camera LSIS 4x2iM49-X9............................................................. 61
Figure 11.1: Dimensioned drawing of the LSIS 4xxismart camera - standard devices.......................... 62
Figure 11.2: Dimensioned drawing of the LSIS 4xxismart camera - devices for C-mount lenses .........63

General information
Leuze electronic LSIS 4xxi6
TNT 35/7-24V
1 General information
1.1 Explanation of symbols
The symbols used in this technical description are explained below.
Attention!
This symbol precedes text messages which must strictly be observed. Failure to comply with
this information results in injuries to persons or damage to the equipment.
Notice!
This symbol indicates text passages containing important information.
1.2 Declaration of conformity
The smart cameras of the LSIS 4xxiseries have been developed and manufactured in
accordance with the applicable European standards and directives.
Notice!
You can request a copy of the Declaration of Conformity for the device from the
manufacturer.
The manufacturer of the product, Leuze electronic GmbH & Co KG in D-73277 Owen,
possesses a certified quality assurance system in accordance with ISO 9001.

Safety
Leuze electronic LSIS 4xxi7
TNT 35/7-24V
2Safety
This sensor was developed, manufactured and tested in line with the applicable safety stan-
dards. It corresponds to the state of the art.
2.1 Intended use
Smart cameras of the LSIS 4xxiseries are designed for general applications in industrial
image processing, e.g. in automation technology or quality assurance.
Areas of application
Smart cameras of the LSIS 4xxiseries are designed for the following area of application:
• Presence monitoring
• Completeness monitoring
• Omnidirectional 1D and 2D (multiple) code reading
• Code qualification acc. to ISO/IEC
• Type detection
• Position detection
• Orientation detection
• Measuring tasks
CAUTION
Observe intended use!
The protection of personnel and the device cannot be guaranteed if the device is oper-
ated in a manner not complying with its intended use.
Only operate the device in accordance with its intended use.
Leuze electronic GmbH + Co. KG is not liable for damages caused by improper use.
Read the supplement and these operating instructions for the device before commis-
sioning the device. Knowledge of these documents is required in order to use the
equipment for its intended purpose.

Safety
Leuze electronic LSIS 4xxi8
TNT 35/7-24V
2.2 Foreseeable misuse
Any use other than that defined under "Intended use" or which goes beyond that use is
considered improper use.
In particular, use of the device is not permitted in the following cases:
• in rooms with explosive atmospheres
• as stand-alone safety component in accordance with the machinery directive 1.)
• for medical purposes
• in outdoor areas
NOTE
Smart cameras from the LSIS 4xxi family correspond to the following classification
regarding integrated illumination:
Illumination white / RGBW:
risk group 1 in acc. with EN 62471:2008.
Illumination infrared:
risk group 0 (exempt group) in acc. with EN 62471:2008.
Illuminations of the free groups do not pose any photobiological danger.
Illuminations in risk group 1 are safe under most conditions of use, except in the case of
very long exposure including possible eye exposure.
To completely prevent indirect dangers, such as glare, do not look directly into the
light.
NOTE
Comply with conditions and regulations!
Observe the locally applicable legal regulations and the rules of the employer's liability
insurance association.
1.) Use as a safety-related component within a safety function is not permissible.
NOTE
Do not modify or otherwise interfere with the device!
Do not carry out modifications or otherwise interfere with the device.
The device must not be tampered with and must not be changed in any way.
The device must not be opened. There are no user-serviceable parts inside.
Repairs must only be performed by Leuze electronic GmbH + Co. KG.

Safety
Leuze electronic LSIS 4xxi9
TNT 35/7-24V
2.3 Competent persons
Connection, mounting, commissioning and adjustment of the device must only be carried
out by competent persons.
Prerequisites for competent persons:
• They have a suitable technical education.
• They are familiar with the rules and regulations for occupational safety and safety at
work.
• They are familiar with the original operating instructions of the device.
• They have been instructed by the responsible person on the mounting and operation
of the device.
Certified electricians
Electrical work must be carried out by a certified electrician.
Due to their technical training, knowledge and experience as well as their familiarity with
relevant standards and regulations, certified electricians are able to perform work on elec-
trical systems and independently detect possible dangers.
In Germany, certified electricians must fulfill the requirements of DGUV regulation 3 (e.g.
electrician foreman). In other countries, there are respective regulations that must be
observed.
2.4 Exemption of liability
Leuze electronic GmbH + Co. KG is not liable in the following cases:
• The device is not being used properly.
• Reasonably foreseeable misuse is not taken into account.
• Mounting and electrical connection are not properly performed.
• Changes (e.g., constructional) are made to the device.

Device description
Leuze electronic LSIS 4xxi10
TNT 35/7-24V
3 Device description
3.1 About smart cameras of the LSIS 4xxiseries
Smart cameras of the LSIS 4xxiseries perform numerous tasks in industrial image
processing such as:
• Presence monitoring
• Completeness monitoring
• Omnidirectional 1D and 2D (multiple) code reading
• Code qualification acc. to ISO/IEC
• Type detection
• Position detection
• Orientation detection
• Measuring tasks
The many possible configurations of the device allow it to be adapted to a multitude of detec-
tion tasks.
Functions overview
There are 3 basic device types available with various performance characteristics:
Features LSIS 412i… LSIS 422i… LSIS 462i…
BLOB analysis
Presence / completeness X X
Type detection XX
Position / angle X X
Repositioning (X, Y, 360°) XX
Up to 99 objects per tool X X
Code reading
1D-codes (Code 39, Code 128,
2/5 interleaved, Codabar, EAN/UPC,
Pharmacode)
X X
2D-codes (Data Matrix code ECC 200) XX
Omnidirectional reading X X
Multiple code reading (max. 99) XX
Reference code comparison X X
Code qualification acc. to
ISO/IEC 15416, 15415, 16022 XX
Display of the read result in the
device display X X
Measuring tool
Measurement (point, lines, distance, circle) X
Determination of edge number and
position (X, Y) X
Measurement of X/Y coordinates X
Vernier caliper function X

Device description
Leuze electronic LSIS 4xxi11
TNT 35/7-24V
Application examples: blob analysis
Figure 3.1: Application example: presence monitoring
Figure 3.1 shows the presence monitoring of printed lottery numbers with an LSIS 412i
during the printing of lottery tickets.
Figure 3.2: Application example: completeness monitoring
Figure 3.2 shows full-crate monitoring with an LSIS 412i.

Device description
Leuze electronic LSIS 4xxi12
TNT 35/7-24V
Figure 3.3: Application example: orientation detection
Figure 3.3 shows the detection of position and angle of individual parts with an LSIS 412i.
Application examples: code reading
Figure 3.4: Application example: code verification
Figure 3.4 shows the reading of a 1D code (Pharmacode) on pharmaceutical packages and
an optional verification of uniformity using a stored reference code with an LSIS 422i.

Device description
Leuze electronic LSIS 4xxi13
TNT 35/7-24V
Figure 3.5: Application example: dot-peened Data Matrix code
Figure 3.5 shows the reading of dot-peened 2D codes on engine blocks with an LSIS 422i.
Figure 3.6: Application example: label positioning and label identification
Figure 3.6 shows the presence inspection for the correct label and the reading of the ’
1D code with an LSIS 462i.

Device description
Leuze electronic LSIS 4xxi14
TNT 35/7-24V
Measuring tool application example
Figure 3.7: Application example - measurement of radii and roundness
Figure 3.7 shows the measurement of radii and roundness on a component by a LSIS 462i.
3.2 Characteristics of the smart cameras of the LSIS 4xxiseries
Performance features:
• Diverse mounting options with dovetail technology or mounting threads on the front,
rear and narrow side of the device.
• Device models for C-mount interchangeable lenses.
• Motor-driven focus adjustment with automatic readjustment on change of check pro-
gram.
• Integrated illumination with special optics for homogeneous illumination of the rectan-
gular field of view, divided into 4 quadrants that can be switched on and off separately.
• Intuitive, backlit, multi-language display with user-friendly menu navigation.
• Real-time clock (time with date) with built-in backup battery.
• Adjustment of all device parameters with a web browser. No additional software
needs to be installed.
• M12 connections with Ultra-Lock™ technology.
• Eight freely programmable switching inputs/outputs for the activation or signaling of
states.
• Heavy-duty housing of protection class IP 65, IP 67.
Notice!
Information on technical data and characteristics can be found in chapter 11.

Device description
Leuze electronic LSIS 4xxi15
TNT 35/7-24V
General information
Basic operation of the LSIS 4xxiis via a multi-language control panel (display with buttons).
The control panel can be used to view statistics and status messages. Two LEDs provide
additional optical information on the current operating state of the device.
The eight freely configurable switching inputs/outputs "SWIO 1 … SWIO 8" can be assigned
various functions and control e.g. activation of the LSIS 4xxior communication with external
devices, such as a PLC.
The LSIS 4xxican be operated and configured by means of the integrated webConfig via
the Ethernet service interface.
Figure 3.8: Detecting objects with webConfig
With webConfig, individual check programs can be set up for detecting objects. The object
being searched for is displayed in green in Figure 3.8.

Device description
Leuze electronic LSIS 4xxi16
TNT 35/7-24V
3.3 Device construction
Standard device
Figure 3.9: Standard device construction
Device models for C-mount interchangeable lenses
Figure 3.10: Device construction variants for C-mount interchangeable lens
Display, LEDs
and buttons
Integrated illumination
4 mounting threads on
both the front and rear as
well as dovetail mounting
on the rear
Dovetail mounting and
2 mounting threads on
the side
M12 connection
technology
Display, LEDs
and buttons Removable, sealed lens
cover with front glass for
C-mount interchangeable
lenses
4 mounting threads on
both the front and rear as
well as dovetail mounting
on the rear
Dovetail mounting and
2 mounting threads on
the side
M12 connection
technology

Device description
Leuze electronic LSIS 4xxi17
TNT 35/7-24V
3.4 Stand-alone connection
The smart cameras of the LSIS 4xxiseries can be operated as individual "stand alone"
devices. The LSIS 4xxifeatures multiple M12 connectors / sockets for the electrical connec-
tion of the supply voltage, the interfaces and the switching inputs and outputs.
Figure 3.11: Stand-alone connection
The host/service interface is used to configure the LSIS 4xxi. Configuration is performed via
the integrated webConfig, which can be accessed via a PC with a current browser.
The freely configurable switching inputs and outputs are used for process control.
The LSIS 4xxican exchange data with the process control via the RS 232 or Ethernet
process interface. The protocol for the RS232 interface can be configured for the specific
application in webConfig.
No configurable framing protocol is available for the Ethernet process interface. A pure
ASCII protocol is used via Ethernet.
Supply voltage + 4 I/O
Host and service interface (Ethernet)
4 I/O + RS232 (process interface)

Installation and mounting
Leuze electronic LSIS 4xxi18
TNT 35/7-24V
4 Installation and mounting
4.1 Storage, transportation
Attention!
When transporting or storing, package the device so that it is protected against collision and
humidity. Optimal protection is achieved when using the original packaging. Heed the
required environmental conditions specified in the technical data.
Unpacking
Check the packaging for any damage. If damage is found, notify the post office or
shipping agent as well as the supplier.
Check the delivery contents using your order and the delivery papers:
• Delivered quantity
• Device type and model as indicated on the nameplate
•Packageinsert
The name plate provides information as to what LSIS type your device is. For specific
information, please refer to chapter 9.
Name plates of the smart cameras of the LSIS 4xxiseries
Figure 4.1: Device name plate LSIS 4xxi
Save the original packaging for later storage or shipping.
If you have any questions concerning your shipment, please contact your supplier or your
local Leuze electronic sales office.
Observe the applicable local regulations when disposing of the packaging materials.