Level Pro TVF Series Manual

Read the user's manual carefully before starting to use the unit or software.
Producer reserves the right to implement changes without prior notice.
Quick-Start User Manual
TVF SERIES DISPLAY
FLOW RATE - TOTALIZING - BATCHING
• Firmware: v.6.00 or higher
• Input type: 0/4-20 mA or Pulse
• Batching and totalizer function
Display / Flow / Batcher / Totalizer
TVF SERIESR

Explanation of symbols used in the manual
This symbol denotes especially important guidelines concerning the installation
and operation of the device. Not complying with the guidelines denoted by this
symbol may cause an accident, damage or equipment destruction.
This symbol denotes especially important characteristics of the unit. Read any
information regarding this symbol carefully.
IF THE DEVICE IS NOT USED ACCORDING TO THE MANUAL THE USER IS
RESPONSIBLE FOR POSSIBLE DAMAGES.
1. BASIC REQUIREMENTS AND USER SAFETY
Do not use the unit in areas threatened with excessive shocks, vibrations, dust, humidity,
corrosive gasses and oils.
Do not use the unit in areas where there is risk of explosions.
Do not use the unit in areas with significant temperature variations, exposure to
condensation or ice.
Do not use the unit in areas exposed to direct sunlight.
Make sure that the ambient temperature (e.g. inside the control box) does not exceed the
recommended values. In such cases forced cooling of the unit must be considered (e.g. by
using a ventilator).
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Display / Flow / Batcher / Totalizer
TVF SERIES

The manufacturer is not responsible for any damages caused by inappropriate installation,
not maintaining the proper environmental conditions and using the unit contrary to its
assignment.
Installation should be conducted by qualified personnel . During installation all available
safety requirements should be considered. The fitter is responsible for executing the
installation according to this manual, local safety and EMC
regulations.
GND input of device should be connected to PE wire;
The unit must be properly set-up, according to the application. Incorrect configuration can
cause defective operation, which can lead to unit damage or an accident.
If in the case of a unit malfunction there is a risk of a serious threat to the safety of people
or property additional, independent systems and solutions to prevent such a threat must be
used.
The unit uses dangerous voltage that can cause a lethal accident. The unit must be
switched off and disconnected from the power supply prior to starting installation of
troubleshooting (in the case of malfunction).
Neighboring and connected equipment must meet the appropriate standards and
regulations concerning safety and be equipped with adequate overvoltage and interference
filters.
Do not attempt to disassemble, repair or modify the unit yourself. The unit has no user
serviceable parts. Defective units must be disconnected and submitted for repairs at an
authorized service center.
The unit is designed for operation in an industrial environment and must not be used in
a household environment or similar.
2. GENERAL CHARACTERISTICS
Main task of TVF Series is measurement of instantaneous flow (flow rate), and counting of
total flow, The device can be used as regulator, to control industrial process. Measurement of
instantaneous flow can be indicated in range: 0 to 9999 (plus decimal point) and can be
expressed in combination of flow measurements (Gallon, litre and m3) and in three time
measurements (second, minute, hour). Total flow can be indicated in range from 0.000 to 16
digits with maximum resolution of 0.001 L.
TVF Series can cooperate with flow sensors with current output (0-20mA or 4-20mA).
Sensors can be powered from sensor supply output (stabilized, 24VDC +5%, -10% 100mA).
The device can be equipped with: two relay outputs, two OC type outputs, one relay and one
passive isolated current output or one OC type and one passive isolated current output,
which can be driven due to instantaneous flow, total flow or batcher counter value. Build in
RS 485 interface enables access to all internal registers, and supports MODBUS RTU
communication protocol. The controller can be ordered in two power supply versions.
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Display / Flow / Batcher / Totalizer
TVF SERIES

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DEVICE INSTALLATION
The unit has been designed and manufactured in a way assuring a high level of user safety and
resistance to interference occurring in a typical industrial environment. In order to take full advantage
of these characteristics installation of the unit must be conducted correctly and according to the local
regulations.
Read the basic safety requirements on page 3 prior to starting the installation.
Ensure that the power supply network voltage corresponds to the nominal voltage stated on the unit's
identification label.
The load must correspond to the requirements listed in the technical data.
All install .ylppusrewopdetcennocsidahtiwdetcudnocebtsumskrownoita
Protecting the power supply connections against unauthorized persons must be taken into
consideration.
4.1. UNPACKING
After removing the unit from the protective packaging, check for transportation damage. Any
transportation damage must be immediately reported to the carrier. Also, write down the unit serial
number on the housing and report the damage to the manufacturer.
ASSEMBLY
To install device on the wall, a
pinholes should be made. Figure
4.1 presents dimensions of the
device and distances between
holes. The back side of the device
has four mounting holes. This part
of the case should be mounted to a
wall by screws.
Disconnect the power supply prior to starting assembly.
Check the connections are wired correctly prior to switching the unit on.
User's Manual,
67 mm
110 mm
90 mm
60 mm
80 mm
4.4
o
8.4
o
Figure 4.1. Device and assembly dimensions
Attached with the unit please find:
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Display / Flow / Batcher / Totalizer
TVF SERIES

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CONNECTION METHOD
Connec of power supply voltage and measurement signals are executed using the
clamping connectors inside of the unit’s housing.
Inson should be conducted by qualid personnel . During installaon all available safety
requirements should be considered. The is responsible for execug the installa
according to this manual, local safe
The unit is not equipped with an internal fuse or power supply circuit breaker. Because of this
ed
(recommended bipolar, max. 2A) and a power supply circuitbreaker located near the unit. In
the case of using a monopolar fuse it must be mounted on the phase cable (L).
The power supply network cable diameter must be selected in such a way that in the case of a
short circuit of the cable from the side of the unit the cable shall be protected against
CAUTION
All connee made while power supply is disconnected.
Flow sensor connected to current input of w meter should be installed accordingly to local
,er.
Correct installaons and apon of ow sensor is essenal for correct operaon ow meter
type TVF Series.
a) b
Figure 4.2. Recommended dimensions of cable stripping 7 for big connectors
(1 to 6), 07 for small connectors (7 to 13, 15 to 17)
Figure 4.3. Method of connecting cables to the clamping connectors
CAUTION
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Display / Flow / Batcher / Totalizer
TVF SERIES

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The device has 5 buttons being used for main presets programming. To get high protection
level, the keyboard is mounted under transparent cover. To allow user to change presets
without opening the cover, an IR sensor is mounted. Remote controller contains basic
functions to handle menu of the device (note, that remote controller is not a part of the TVF
Series set – it is an additional equipment).
Additional features:
• alarm preset; alarm signal is released when measurement exceeds measurement range
• direct access to relays thresholds settings, without password,
• batcher mode.
Power Supply Voltage
(Depending on Version)
85...230...260V AC/DC; 50 ÷ 60 Hz (separated)
or 19...24...50V DC and 16...24...35V AC (separated)
External fuse (required)
Power consump�on
Inputs
0÷20 mA, 4÷20 mA overload protected,
maximum input current about 40 mA
Programmable input
Low level : not separated
High level : 0V ÷ 1V
10V ÷ 30V (about. 12 mA @ 24V)
max. 4.5 VA @ 85 ÷ 260V AC/DC
max. 4.5 VA @ 16V ÷ 35V AC
max. 4.5 W @ 19V ÷ 50V DC
3. TECHNICAL DATA
Outputs
Relay : 1 or 2 NO, 5A/250V AC (cos j = 1)
1 or 2; 30mA / 30VDC / 100mW
passive, isolated current : 0 or 1;
range max. 2.8 ÷ 24mA
supply voltage: Us = 9.5 ÷ 36V
load resistance 0...(Us – 9.5V) / 24mA [kW]
: 12bits
ed
Instantaneous Flow Range
0 ÷ 9999 plus decimal point
Current Measurement Accuracy
± 0,1% @ 25°C; ± one digit (for 0÷20 mA range)
Accepted Prolonged Input Overload
20%
Measurement Input Resistance:
50
Temperature Stability
50 ppm / °C
Instantaneous Flow Precision
Selected from range: 0 ÷ 0.000
NPN | PNP Pulse Inputs
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TVF SERIES

Batcher Counter Range
65535 m
3
Batcher Counter Precision
Selected from range: 0 ÷ 0.000
Batcher Counter Unit
L m
3
Number of Batches Counter Range
0 ÷ 999999
Communica�on Interface
RS 485, 8N1 and 8N2, Modbus RTU, not separated
Baud Rate
1200 bit/s ÷ 115200 bit/s
Display
LED, 6 digit, 13mm height, red
Protec�on Level
IP 65
www. levelprosales.com
Instantaneous Flow Unit
L or m
3
per min. or sec. or hour
Total Flow Range
16 Digits
Total Flow Precision
Selected from range: 0 ÷ 0.000
Total Flow Unit
L m
3
This is a class A unit. In a residen�al or a similar area it can cause radio frequency
interference. In such cases the user can be requested to use appropriate preven�ve
measures.
Housing Type
Housing Material
Housing Dimensions
without glands :
with glands :
Wall Mounted
ABS + Fibreglass
110 x 80 x 67 mm
110 x 105 x 67 mm
Opera�ng Temperature
0°C to +50°C
Storage Temperature
Humidity
Al�tude
5 to 90% no conde
up to 2000 meters above sea level
Screws Tightening Max. Torque
0.5 Nm
Max. Connec�on Leads Cross Sec�on
3 mm2 (for connectors 1÷6) or
2 mm2 (for connectors 7÷13, 15÷17)
Protec�on Level
egree: 2
e: >20MW
ength between power supply and
input/output terminal: 1min. @ 2300V
ength between relays terminal:
1min. @ 1350V
EMC
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Display / Flow / Batcher / Totalizer
TVF SERIES

Symbols and Functions of Push Buttons:
Functions:
• Enter to main menu ( press and hold for at least 2 sec.)
• Exit the current Screen and Enter to previous menu (or measure mode)
• Cancel the changes made in parameter being edited
MENU
ESC
Symbol used in the manual :[ESC/MENU]
Functions :
•Start to edit the parameter
•Enter into the sub-menu,
•Confirmation of changes made in parameter being edited
•While batcher mode: pause/start batching.
ENTER
Symbol used in the manual : [ENTER] or [PAUSE]
Functions :
•Change of the present menu,
•Modification of the parameter value,
•Switching of the display between relay thresholds and number of
batches counter.
Symbol used in the manual : [^] [v]
Functions :
• Switching of the display between total and instantaneous measurements
or batcher counter (while batcher mode only)
• Zeroing the currently displayed counter (press and hold by at least 2 sec.),
the zeroing must be confirmed by[ENTER]button.
Symbol used in the manual: [ ] or [RESET]
RESET
turning the power supply on, device ID and are version are showed on the display, next the
controller goes to the measurement mode.
6. PRINCIPLE OF OPERATION
In the measure mode, device displays instantaneous measurement value or per one unit of
depending on „F or P” parameter value) equivalent to of input pulses, total or batcher counter
value. IInstantaneous rate) is displayed in units by parameter “F unit” ( L or m3) and
“Ftunit” (min., sec. or h), with by “Point” (max. 3 digits decimal point). Device converts
measured current to selected units accordingly to conversion characterisc selected by user. The measurement
range equal to the nominal range is called: nominal measurement range, and the measurement range equal to
the extended nominal range is called: permissible measurement range.
6.1. MEASUREMENT MODE
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Display / Flow / Batcher / Totalizer
TVF SERIES

FLOW METER CONNECTIONS
TKM Series - 4-20mA Output
Terminal (7) Blue Wire (-)
Terminal (8) Brown Wire (+)
Terminal (11) Yellow Wire (mA +)
Terminal (12) Grey Wire (mA -)
GND
DATA-
DATA+
Power Supply
(Depending
on Version)
RS - 485
R1
(option) R1
(option)
17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
P Input
GND
DATA-
DATA+
Power Supply
(Depending
on Version)
RS - 485
R1
(option) R1
(option)
17 16 15 14 13 12 11 10 9876 5 4 3 2 1
Input
GND
DATA-
DATA+
Power Supply
(Depending
on Version)
RS - 485
R1
(option) R1
(option)
17 16 15 14 13 12 11 10 98 7 6 5 4 3 2 1
- (-)
GND
DATA-
DATA+
Power Supply
(Depending
on Version)
RS - 485
R1
(option) R1
(option)
17 16 15 14 13 12 11 10 98 7 6 5 4 3 2 1
Jumper Wire
Jumper Wire
Jumper Wire
Input
GND
DATA-
DATA+
Power Supply
(Depending
on Version)
RS - 485
R1
(option) R1
(option)
17 16 15 14 13 12 198 7 6 5 4 3 2 1
TKS Series - Pulse Output
GPM/Pulse = K Factor
Terminal (8) Brown Wire (+)
Terminal (10) Black Wire (NPN Pulse)
Jump Terminal 13 & 8 Brown Wire
- -
-
- ( )
11
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Display / Flow / Batcher / Totalizer
TVF SERIES
Terminal (7) Blue Wire (-)
Terminal (8) Brown Wire (+)
Terminal (11) Black Wire (mA+)
Terminal (12) White Wire (mA-)
Terminal (7) Blue Wire (-)
Terminal (8) Brown Wire (+)
Terminal (10) Black Wire (Pulse)
Jump Terminal 13 & 8 Brown Wire
GPM/Pulse = K Factor
TKW Series - Pulse Output
GPM/Pulse = K Factor
Terminal (7) Blue Wire (-)
Terminal (8) Brown Wire (+)
Terminal (10) Black Wire (Pulse)
Jump Terminal 13 & 8 Brown Wire

TIW Series -
GPM/Pulse = K Factor
Terminal (7) Blue Wire (-)
Terminal (8) Brown Wire (+)
Terminal (10) Black Wire (Pulse)
Jump Terminal (13 &8) Brown Wire
TIP Series | TIM Series - Pulse Output
GPM/Pulse Display = K Factor
Terminal (7) Blue Wire (-)
Terminal (8) Brown Wire (+)
Terminal (10) Black Wire (Pulse)
Jump Terminal (13 &8)
Pulse Input
GND
DATA-
DATA+
Power Supply
(Depending
on Version)
RS - 485
R1
(option) R1
(option)
17 16 15 14 13 12 11 10 98 7 6 5 4 3 2 1
Pulse Input
GND
DATA-
DATA+
Power Supply
(Depending
on Version)
RS - 485
R1
(option) R1
(option)
17 16 15 14 13 12 11 98 7 6 5 4 3 2 1
Jumper Wire
TIM Series - 4-20mA Output
Terminal (7) Blue Wire (-)
Terminal (8) Brown Wire (+)
Terminal (11) Yellow Wire (mA+)
Terminal (12) Grey Wire (mA-)
4-20mA (+)
GND
DATA-
DATA+
Power Supply
(Depending
on Version)
RS - 485
R1
(option) R1
(option)
17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
Jumper Wire
10
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Display / Flow / Batcher / Totalizer
TVF SERIES
4-20mA (-)

GND
DATA-
DATA+
Power Supply
(Depending
on Version)
RS - 485
R1
(option) R1
(option)
17 16 15 14 13 12 11 10 98 7 6 5 4 3 2 1
Jumper Wire
GND
DATA-
DATA+
Power Supply
(Depending
on Version)
RS - 485
R1
(option) R1
(option)
17 16 15 14 13 12 11 10 98 7 6 5 4 3 2 1
Jumper Wire
GND
DATA-
DATA+
Power Supply
(Depending
on Version)
RS - 485
R1
(option) R1
(option)
17 16 15 14 13 12 11 9 86 5 4 3 2 1
Jumper Wire
Pulse Input
GND
DATA-
DATA+
Power Supply
(Depending
on Version)
RS - 485
R1
(option) R1
(option)
17 16 15 14 13 12 11 10 98 7 6 5 4 3 2 1
Jumper Wire
GND
DATA-
DATA+
Power Supply
(Depending
on Version)
RS - 485
R1
(option) R1
(option)
17 16 15 14 13 12 11 10 98 7 6 5 4 3 2 1
Jumper Wire
Pulse Input
+
Pulse Input
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Display / Flow / Batcher / Totalizer
TVF SERIES
Ultraflo 1000 | 4000 | 5000 - Pulse Output
GPM/Pulse Display = K Factor
Pin 1 : Terminal 8 (+)
Pin 2 : Terminal 10
Pin 3 : Terminal 7 (-)
Jump Terminal (13 &8)
Ultraflo 1000 | 4000 | 5000 - 4-20mA Output
Pin 1 : Terminal 8 (+)
Pin 2 : Terminal 11 (mA +)
Pin 3 : Terminal 7 (-)
Jump Terminal (12&7)
ProPulse - DIN Connection
Pin 1 : Terminal 8 (+)
Pin 2 : Terminal 10 (PNP)
Pin 3 : Terminal 7 Shield (-)
Pin 4 : Terminal 10 (NPN)
Jump Terminal (13 &8)
ProPulse - Flying Lead - Pulse Output
GPM/Pulse = K Factor
Terminal 10 Blue Wire (PNP)
Terminal 8 Red Wire (+)
Terminal 7 Shield (-)
Jump Terminal (13 &8)
PM Series Mag Meter - Pulse Output
GPM/Pulse = K Factor
Pin 1 : Terminal 8 (+)
Pin 2 : Terminal 10 (NPN)
Pin 3 : Terminal 7 (-)
Jump Terminal (13 &8)
10

230
FUSE
R1 R2
5 4 36
N L
FUSE
12
Contacts of relay outputs are not equipped with spark suppressors. While use the relay outputs
for switching of inducve loads (coils, contactors, power relays, electromagnets, motors etc.) it
is required to use addission circuit (typically capacitor 47nF/ min. 250VAC in series
with 100R/5W resistor), connected in parallel to relay terminals or (be directly on the load.
In consequence of using the suppression circuit, the level of generated electroma
disturbances is lower, and the life of relay contacts rises.
CAUTION
N
6 5 6 5
LL
N
OC1
+
-
+
8 7 6 5
OC1
+ -
8 7 6 5
2
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TVF SERIES

4 38 7
- +
4 3
- +
+ -
Figure 4.12. Exampleexternal power supply
The unit does not have any internal replaceable or adjustable components available to the user. Pay an
to the ambient temperature in the room where the unit is opera Excessively high temperatures cause
faster ageing of the internal components and shorten the faultree me of unit operaIn cases where the
unit gets dirty do not clean with solvents. For cleaning use warm water with small amount of detergent or in
Product marked with this symbol should not be placed in municipal waste. Please check local
electronic products.
MAINTENANCE
Using any other agents can cause permanent damage to the housing.
5. FRONT PANEL DESCRIPTION
MENU
ESC
R1 R2
PAUSE
infrared
receiver
Σ
)
8
display
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7 MENU STRUCTURE
MENU
ESC
MENU
ESC
PAUSE
PAUSE MENU
ESC
PAUSE
PAUSE
PAUSE MENU
ESC
MENU
ESC
PAUSE
PAUSE
MENU
ESC
MENU
ESC
Visible only if
”SourCE”=”tot”
Visible only if
”SourCE”=”bAt”
PAUSE
PAUSE
ENTER
PAUSE
ENTER
PAUSE
ENTER
PAUSE
ENTER
PAUSE
ENTER
PAUSE
ENTER
MENU
ESC
MENU
ESC
MENU
ESC
MENU
ESC
MENU
ESC
MENU
ESC
MENU
ESC
MENU
ESC
MENU
ESC
PAUSE
ENTER
MENU
ESC
PAUSE
ENTER
PAUSE
ENTER
PAUSE
ENTER
MENU
ESC
MENU
ESC
MENU
ESC
MENU
ESC
PAUSE
ENTER
MENU
ESC
PAUSE
ENTER
PAUSE
ENTER
PAUSE
ENTER
PAUSE
ENTER
MENU
ESC
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Display / Flow / Batcher / Totalizer
TVF SERIES

90,
PAUSE
PAUSE PAUSE
!9*
PAUSE
PAUSE MENU
ESC
PAUSE MENU
ESC
PAUSE
PAUSE MENU
ESC
PAUSE
PAUSE MENU
ESC
PAUSE MENU
ESC
PAUSE MENU
ESC
*?
MENU
MENU
ESC
MENU
ESC
MENU
ESC
MENU
ESC
MENU
ESC
MENU
ESC
MENU
ESC
MENU
ESC
MENU
ESC
MENU
ESC
MENU
ESC
MENU
ESC
MENU
ESC
PAUSE
ENTER
PAUSE
ENTER
PAUSE
ENTER
MENU
ESC
PAUSE
ENTER
PAUSE
ENTER
PAUSE
ENTER
MENU
ESC
PAUSE
ENTER
PAUSE
ENTER
MENU
ESC
MENU
ESC
PAUSE
ENTER
Output
Programming
Brightness
RS-485
Factory
Reset
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Display / Flow / Batcher / Totalizer
TVF SERIES

Specification may be modified without notice in advance.
For More Information Visit www. iconprocon.com
or Contact Us @ 905.469.9283
TruVu
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Display / Flow / Batcher / Totalizer
TVF SERIES
User Manual – METER TVL Series
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