LG W081CA User manual

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.
LGEservice.
com
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.
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com/techsup.
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Room
Air
Conditioner
CAUTION
-BEFORE
SERVICING
THE
UNIT,
READ
THE
SAFETY
PRECAUTIONS
IN
THIS
MANUAL.
-ONLY
FOR
AUTHORIZED
SERVICE.
WO081CA
sec
2
W182CA
тѕмо
.
W091CA
tsco
W182CM
тзмо
MODEL:
WO092CA
tsco
W182CMH
тами
W121CA
тзс2
W242CA
rsNo
W122CM
тасо
W242CM
тзмо
W121CM
вс2
W081CM
тзе2
W121CMH
sc3
W121CMH
sc3
W122CM
sco
\242СМтзм2
W122CMH
scı
W242CA
TsN2
W121CM
$С4
onim
>»
Si
REGİSTERED
©
VERSION
ADDS
NO
o
WATERMARK
£
e.
5:
Z
intan

СОМТЕМТ5
1.
PREFACE
2.4
REFRIGERATION
CYCLE
............................
10
1.1
SAFETY
РВЕСАШПТ1!ОМ$................................
2
2.4.1
CONDENSER........................................
10
1.2
INSULATION
RESISTANCE
TEST.................
2
2.4.2
EVAPORATOR.....................................
10
T:3:SPECIFIGATIONS.
ында
ың
3
2.4.3
CAPILLARY
TUBE
...............................
11
TAEFEATURES
ео
аманы
sera
3
3.
INSTALLATION
1.5
CONTROL
LOCATIONS
.................................
4
3.1
SELECT
THE
BEST
І
ОСАТІОМ................
13
2.
DISASSEMBLY
INSTRUCTIONS
3.2
CHECK
OF
INSTALLATION.........................
13
2.1
MECHANICAL
PARTS
a
aaa...
6
3.3
HOW
TO
DRAIN..................
eene
13
2.1.1
FRONT
GRILLE
aa
6
3.4
HOW
TO
INSTALL........................................
14
2.1.2
CABINET
lal
ini
6
3.4.1
WHEN
USING
САЗКЕТ.......................
14
2.1.3
CONTROL
BOX.....................................
6
3.4.2
WHEN
USING
INSTALLATION
KITS...14
2.2
AIR
HANDLING
РАВТ5..................................
7
3.5
HOW
TO
USE
THE
REVERSIBLE
22.1
AIR
GUIDE
AND
BLOWER
a...
7
INLET
GRILLE...
ыы.
15
222
T
7
4.
TROUBLESHOOTING
GUIDE
2.23SHROUD..................
een
8
4.1
OUTSIDE
DIMENSIONS
.........
sss
16
2.3
ELECTRICAL
PARTS...........
s
8
4.2
PIPING
5Ү5ТЕМ.................22121.
16
2.3.1
OVERLOADPROTECTOR....................
8
4.3
TROUBLESHOOTING
GUIDE
......................
17
2.3.2
COMPRESSOR......................................
8
2.3.3
CAPACITOR............................................
9
5.
SCHEMATIC
DIAGRAM
234
POWER
СОВО
9
5.1
CIRCUIT
ОІАОВАМ
......................................
29
2.3.5
THERMOSTAT
....................
cessere
9
SC
ELEGTPENIC
CONTROL
DEVICE
smit:
31
2.3.6
ROTARY
SWITCH.................................
9
3:3:
COMPONENTS
LOGATION
FOR
MAIN
P.G
BASM):
а
2.3.7
MOTOR
distinta
idu
ићи
ina
10
6.
EXPLODED
VIEW
..................................
33
7.
REPLACEMENT
PARTS
LIST........34
1.
PREFACE
1.1
SAFETY
PRECAUTIONS
1.
When
servicing
the
unit,
set
the
ROTARY
SWITCH
or
POWER
SWITCH
to
OFF
and
unplug
the
power
cord.
.
Observe
the
original
lead
dress.
If
а
short
circuit
is
found,
replace
all
parts
which
have
been
overheated
or
damaged
by
the
short
circuit.
.
Unplug
ower
cord
and
connect
a
jumper
рем
Щ]2
pins
(black
МЄ
©
ION
.
The
grellinding
conductor
(green
a
to
be
open.
.
Мега
the
кй
BIBS
(Р.О
О
ит
meter
between
the
jumpered
lead
and
each
ede
Шр
iti
ул
Melvin
ОМА
US,
ROTARY
SWITCH.
3.
After
servicing
the
unit,
make
an
insulation
resis-
4.
over
1МО.
k
tance
test
to
protect
the
customer
from
being
:
P;
че
exposed
to
shock
hazards.
Ц
п
t-d
ri
—2—

1.
3
SEA
А
САП
ОБ
ER
mE
[шо
СИ
wn
10,
115V,
60Hz
26.
7(
ГВ),
19.
4(
VB
35(
DB)
,
23.
9(
VE
DRAIN
P
PE
СА
SPLASHED
BY
FAN
SI
NER
DEDİ
м
Q
ук
нхр
|
(mm|
470x353x525
|
o
600X380X567
|
*
DB:Dry
Bulb
**WB:Wet
Bulb
VERSION
ADDS
NO
e
WATERMARK
€
У
О
С
e.
Int-ar
<

1.3
SEQ
A
САП
ОБ
ОГ
РОЛЕН.
SUPPLY
COOLING
САРАЯ
TY
(Buh
АМ
NG
ОМГ
A
|
|
108
|
|
—
INXRHC)|
|
26.708,
19.4
|
|
|
ONXXHC)
—
3516,
23.90
ЕРЕЕН
GERANT(
R
22)
CHARGE
ЕМАРОРАТОН
|
|
Е
5
|
96
SPEEDS,
FAN
COOLING
ы
тм
/
HA
ZONTAL
LOVER
LPSDO/N
SLIDE
INOJ
SS
З
WFE
WTH
GON)
NG
Баай
айа
АТТАСН\Н\Г
PLUG
(СНО.
CONNECTED
TYPE)
NET
VE
СНГ
|
bs/
kg
82/
37.2
WKHXD
|
(rm
600
x
380
X
ET
|
l.
-
*
DB:Dry
Bulb
**WB:Wet
Bulb
S
REGISTERED
VERSION
ADDS
NO
e
WATERMARK
€
A
О
С
Grint.anx
Š

1.3
SPECIFICATIONS
|
W091CA.TSGO
|
Wo92CA.TSGO
|
W121CA.TSC2
|
W122CA.TSCO
OWER
SUPPLY
16,
115V,60Hz|
1%,
OOLING
CAPACITY
(Btu/h)
12000
(W)
1220
(
(BiuWh)
|
924
OPERATING
26.7(DB)
,19.4(
WB
С)
CONDITION
REFIGERANT(R-22)
CHARGE
3500(12.302
3759(13.2)
|
3959(13.9
VAPORATOR
2R
16STACKS|2
ONDENSER
2R
18STACKS
AN,INDOOR
TURBO
FAN,SPEEDS,FAN/COOLING
3/3
6
POLES
ROTARY
SWITCH
THERMOSTAT
VERTICAL
LOUVER
(RIGHT&LEFT
c
n
ШЫ»
HORIZONTAL
LOUVER
(UP&DOWN
SLIDE
IN-OUT
CHASSIS
SEOTECTOR
OVERLOAD
PROTECTOR
N N
о
<
о о
т
N
[zlo[-
TU
(=
—
>
—
gı
о
UNNING
CURRENT
m m
=
|
A
3
Ф
>
О
A o
[OVERLOAD
PROTECTOR
|
FAN
MOTOR
3
WORE
WITH
GROUNDING
DRAIN
PIPE
OR
SPLASHED
ВУ
ЕАМ
SL
INGER
71/32.2
|
a
ДЖ
ы
e
|
OUT
SIDE
20s
pi
Reps
7
DIMENSION(W*H*D)
470x353x525
\S
80053805567,
|
y
>
*DB:Dry
Bulb
=
REGISTERED
o,
ADDS
NO
e
WATERMARK
&
A
e
Vo)
`
.
е
bg
«ЕУ

1.3
SPECIFICATIONS
W242CA.TSNO
|
W242CM.TSNO
pa
==
©рт
E
pend
RUNNING
CURRENT
ANC
86
12
RR.
вымае
[CONDENSER
—
à
[2RIG6STACKS|]RI6STACKS|
|
2R18STACKS
“|
THERMOSTAT
AIR
DIRECTION
CONTROL
VERTICAL
LOUVER
(RIGHT&LEFT
HORIZONTAL
LOUVER
(UP&DOWN
SLIDE
IN-OUT
CHASSIS
PROTECTOR
INTERNAL
OVERLOAD
PROTECTOR
INTERNAL
THERMAL
PROTECTOR
3
WORE
WITH
GROUNDING
A
ERR
ATTACHMENT
PLUG
(CORD-CONNECTED
TYPE
NETWEIGHT
_
(мр
65295
_
|
№
ДЕ
OUT
SIDE
(inch)
______
26X
1627138
9546
DIMENSION(W*H*D)
limm)
|
бора
LA
К
bi
АА
REGISTERED
*WB:Wet
Bulb
VE
Р
$
I
O
N
ADDS
NO
e
WATERMARK
<
O
2.
«S
Grint.anx
Š

1.3
SPECIFICATIONS
шы
|
жн.
|
POWER
SUPPLY
iF,
220V-,60Hz
OOLING
CAPACITY
(Btu/h)
17
800
|
NPUT
(W)
m=
=
|0
с
=
=
=
о)
о
с
=
=
m
=
=
=
N
>
OPERATING
26.7(DB)
,19.4(WB)
CONDITION
35.0(DB)
,23.9(WB)
-22)
CHARGE
78009(27.502)
МАРОВАТОН
P9.52
3R
15C
P9.52
2R
16C
TURBO
PROPELLER
TYPE
FAN
WITH
SLINGER-RING
м
AN,INDOOR
AN,OUTDOOR
AN,SPEEDS,FAN/COOLING
AN
MOTOR
№
~
G
6
POLES
REMOTE
THERMISTOR
VERTICAL
LOUVER
(RIGHT&LEFT)
HORIZONTAL
LOUVER
(UP&DOWN)
ONSTRUCTION
SLIDE
IN-OUT
CHASSIS
PROTECTOR
INTERNAL
OVERLOAD
PROTECTOR
INTERNAL
THERMAL
PROTECTOR
(8
WORE
WITH
GROUNDING)
POER
GRO
ATTACHMENT
PLUG
(CORD-CONNECTED
TYPE
RAIN
SYSTEM
DRAIN
PIPE
OR
SPLASHED
BY
FAN
SL
INGER
ET
WEIGHT
(1bs/kg)
130/60
OUT
SIDE
26
x
16
27/32
x
30
5/16
DIMENSION(W*H*D)
660x428x770
OOM
TEMP,CONTROL
AIR
DIRECTION
CONTROL
о
mioimimimim
m
|
"0
т
т
т
=
©
z
m
°
Е
=
3
о
=-=
=
а
A
O
=
|
*DB:Dry
Bulb
*WB:Wet
Bulb
Q~
3
VERSION
ADDS
NO
e
WATERMARK
<
O
%,
О
eS
Crint-ar

1.4
FEATURES
*
Designed
for
COOLING
ONLY.
*
Powerful
and
whispering
cooling.
*
Slide-in
and
slide-out
chassis
for
the
simple
installation
and
service.
•
Side
air-intake,
side
cooled-air
discharge.
1.5
CONTROL
LOCATIONS
1.5.1
COOLING
ONLY
MODEL
*
VENTILATION
The
ventilation
lever
must
be
in
the
CLOSE
position
in
order
to
maintain
the
best
cooling
conditions.
When
a
fresh
air
is
necessary
in
the
room,
set
the
ventilation
lever
OPEN
position.
The
damper
is
opened
and
room
air
is
exhausted.
*
THERMOSTAT
Thermostat
will
automatically
control
the
temperature
of
the
room.
Select
a
higher
number
for
a
cooler
temperature
in
the
room.
The
temperature
is
selected
by
positioning
the
knob
to
the
desired
position.
The
5
or
6
position
is
a
normal
setting
for
average
conditions.
*
OPERATION
Off
-
Turns
air
conditioner
off.
Med
Fan
-
Med
speed
fan
operation
without
cooling.
Low
Fan
-Low
speed
fan
operation
without
cooling.
High
Cool
-
Cooling
with
high
speed
fan
operation.
Med
Cool
-
Cooling
with
med
speed
fan
operation.
Low
Cool
-
Cooling
with
low
speed
fan
operation.
*
OPERATION
Off
(О
)
:Turns
the
air
conditioner
off.
Low
Fan
(
©
):Permits
the
low
fan
speed
operation
without
cooling
(heating).
)
:Permits
cooling
with
the
low
fan
speed
operation.
Low
Cool
(
sk
High
Cool
(
2
)
:Permits
cooling
with
the
high
fan
speed
operation.
Low
Heat
(
x
)
:Permits
heating
with
the
low
fan
speed
operation.
High
Heat
(
xt)
:Permits
heating
with
the
high
fan
speed
operation.
•
Auto
Swing
(For
R1403/WR1210)
On:
Air
Swing
is
operated
while
operation
knob
is
set
to
the
Cool
position
Off:
Stops
the
operation
of
air
swing.
•
Built-in
adjustable
THERMOSTAT
•
Washable
one-touch
filter
•
Compact
size
•
Reliable
and
efficient
rotary
compressor
is
equipped.
и"
CLOSE
айы
VENT
айы
OPEN
LJ
Low
Cool
Operation
Wait
Three
Minutes
Thermostat
Before
Restarting
Warme
They
oy
first
swirfeni
p

1.5.2
COOLING
ONLY
MODEL
WITH
ВЕМОТЕ
CONTROL
АМО
TOUCH
ТУРЕ
REMOTE
CONTROL
|
Та
;
‹
—
Е
о
*
o
(
Precaution:
The
Remote
Control
unit
will
not
function
properly
if
strong
light
strikes
the
sensor
window
of
the
air
conditioner
or
if
there
are
obstacles
between
the
Remote
Control
unit
and
the
air
conditioner.
[Z|
POWER
BUTTON
To
turn
the
air
conditioner
ON,
push
the
button.
To
turn
the
air
conditioner
OFF,
push
the
button
again.
This
button
takes
priority
over
any
other
buttons.
2|
OPERATION
MODE
SELECTION
BUTTON
Every
time
you
push
this
button,
it
will
toggle
COOL,
FAN
and
DRY.
3)
ON/OFF
TIMER
BUTTON
=
Everytime
you
push
this
betton,
timer
is
set
as
follows.(1Hours
>2Hours>
ЗНош5->
4Hours-
5Hours>
6Hours>
7Hours- 8Hours>
9Hours>
10Hours>
11Hours>
12Hours-
Cancel)
FAN
SPEED
SELECTOR
Everytime
you
push
this
button,
it
is
set
as
follows.
(High
[F3]
>
Соме
/]
>
Med[F2]Ə
Highf[F
3]...
)
|
ROOM
TEMPERATURE
SETTING
BUTTON
—
This
button
can
automatically
control
the
temperature
of
the
room.
The
temperature
can
be
set
within
a
range
of
16°C
to
30°C
by
1°C
or
within
а
гапо
кк
Select
the
lower
number
for
lower
temperature
of
the
room.
(6
|
ENERGY
SAVER
The
fan
stops
when
the
compressor
stops
cooling.
Approximately
every
З
minutes
the
fan
will
tern
on
and
check
the
room
аже
гї
пе
4|
AUTO
SWING
У
This
button
can
automatically
control
the
air
flow
direction.
ra
SLEEP
MODE
BUTTON
VERSION
Press
the
sleep
mode
button
to
set
the
time
you
want
the
unit
to
turn
off
&Яотайсайу.
The
timer
isoragra
in
one
hour
increment
by
pressing
the
button.
Every
time
you
push
this
бийо
ц
гетгіпіпо
їїпє
31525
.(1Hour
>
2Hours
>
3Hours
>
4Hours
>
5Hours
>
6Hours
>
7Hours
>
OHour
>
Wgbur2?
2Hours>
Note:
The
Sleep
Mode
will
be
operated
at
low
fan
speed
for
quiet
ѕ/ееріпс
є
втреу
ny
итше
ER
"е
О
over
the
next
30
minutes
and
by
2°C
in
1
hour
for
comfortble
сісе
ей
Ф|
REMOCON
SIGNAL
RECEIVER
[A

2.
DISASSEMBLY
INSTRUCTIONS
—
Before
the
following
disassembiy,
POWER
SWITCH
set
to
OFF
and
disconnect
the
power
cord.
2.1
MECHANICAL
PARTS
2.1.1
FRONT
GRILLE
1.
Open
the
Inlet
grille
upward
.
2.
Remove
the
screw
which
fastens
the
front
grille.
3.
Pull
the
front
grille
from
the
right
side.
4.
Remove
the
front
grille.
5.
Re-install
the
component
by
referring
to
the
removal
procedure,
above.(See
Figure
1)
2.1.2
CABINET
1.
After
disassembling
the
FRONT
GRILLE,
remove
the
2
screws
which
fasten
the
cabinet
at
both
sides.
2.
Remove
the
2
screws
which
fasten
the
cabinet
at
back.
3.
Pull
the
base
pan
forward.
(See
Figure
2)
.
Remove
the
cabinet.
5.
Re-install
the
component
by
referring
to
the
removal
procedure,
above.
~
2.1.3
CONTROL
BOX
1.
Remove
the
front
grille.
(Refer
to
section
2.1.1)
2.
Remove
the
cabinet.
(Refer
to
section
2.1.2)
3.
Remove
the
2
screws
which
fasten
the
control
box
cover.
4.
Remove
two
housings
which
connect
compressor
wire
and
motor
wire
in
the
control
box.
5.Discharge
the
capacitor
by
placing
a
20,000
ohmresistor
across
the
capacitor
terminals.
6.
Remove
the
2
screws
which
fasten
the
control
box.
7.
Pull
the
control
box
forward
completely.
8.
Re-install
the
components
by
referring
to
the
removal
procedure,
above.
(See
Figure
3)
(Refer
to
the
circuit
diagram
found
on
pages
29-30
in
this
manual
and
on
the
control
box.)
Figure
1
Figure
2
Figure
3

2.2
AIR
HANDLING
PARTS
2.2.1
AIR
GUIDE
AND
BLOWER
1.
Remove
the
front
grille.
(Refer
to
section
2.1.1)
.
Remove
the
cabinet.
(Refer
to
section
2.1.2)
.
Remove
the
control
box.
(Refer
to
section
2.1.3)
.
Remove
the
4
screws
which
fasten
the
brace.
.
Remove
the
brace.
.
Remove
the
2
screws
which
fasten
the
evaporator.
.
Move
the
evaporator
forward
and
pulling
it
upward
slightly.
(See
Figure
4)
.
Move
the
evaporator
to
the
left
carefully.
9.
Pull
out
the
hook
of
orifice
by
pushing
the
tabs
and
Figure
4
remove
it.
(See
Figure
5)
10.
Remove
the
clamp
with
a
hand
plier
which
secures
the
blower.
11.
Remove
the
blower.
12.
Remove
the
4
screws
which
fasten
the
air
guide
from
the
barrier.
13.
Move
the
air
guide
backward,
pulling
out
from
the
base
pan.
14.
Re-install
the
components
by
referring
to
the
removal
procedure,
above.
моо
+
W
N
со
Figure
5
Figure
6
2.2.2
FAN
.
Remove
the
cabinet.
(Refer
to
section
2.1.2)
.
Remove
the
brace
(Refer
to
section
2.2.1)
.
Remove
the
5
screws
which
fasten
the
condenser.
.
Move
the
condenser
to
the
left
carefully.
.
Remove
the
clamp
which
secures
the
fan.
.
Remove
the
fan.
(See
Figure
7)
.
Re-install
by
referring
to
the
removal
procedure.
)
сак
уатты
ES
Tİ
=
7
(771
4222
моо
со
N
—
Figure
7
—11—

2.2.3
SHROUD
1.
Remove
the
fan.
(Refer
to
section
2.2.2)
2.
Remove
the
screw
which
fastens
the
shroud.
3.
Remove
the
shroud.
(See
Figure
8)
4.
Re-install
the
component
by
referring
to
the
removal
procedure,
above.
Pi
A
BH
ZE
2
\
X
/
ІШІ
Һ
Ж
ШШ
ED
D
n»
[а
тү»,
D
ED
n
E
D
ИБ
D
чү»
MP
ED
Figure
8
2.3
ELECTRICAL
PARTS
2.3.1
OVERLOAD
PROTECTOR
1.
Remove
the
cabinet.
(Refer
to
section
2.1.2)
2.
Remove
the
nut
which
fastens
the
terminal
cover.
3.
Remove
the
terminal
cover.
(See
Figure
9)
4.
Remove
all
the
leads
from
the
overload
protector.
5.
Remove
the
overload
protector.
6.
Re-install
the
component
by
referring
to
the
removal
procedure,
above.
Figure
9
2.3.2
COMPRESSOR
1.
Remove
the
cabinet.
(Refer
to
section
2.1.2)
2.
Discharge
the
refrigerant
system
using
a
Freon™
Recovery
System.
If
there
is
no
valve
to
attach
the
recovery
system,
install
one
(such
as
a
WATCO
A-1)
before
venting
the
Freon™.
Leave
the
valve
т
place
after
servicing
the
system.
3.
Remove
the
overload
protector.
(Refer
to
section
2.3.1)
4.
After
purging
the
unit
completely,
unbraze
the
suction
and
discharge
tubes
at
the
compressor
connections.
5.
Remove
the
3
nuts
and
the
3
washers
which
fasten
the
compressor.
6.
Remove
the
compressor.
(See
Figure
10)
7.
Re-install
the
components
by
referring
to
the
removal
procedure,
above.

2.3.3
CAPACITOR
1.
Remove
the
control
box.
(Refer
to
section
2.1.3)
2.
Remove
the
knobs
and
the
screw
which
fasten
control
panel
from
control
box.
3.
Remove
the
screw
which
located
in
the
front.
4.
Open
the
bottom
side
of
control
box.
5.
Remove
the
screw
and
the
clamp
which
fastens
the
capacitor.
6.
Disconnect
all
the
leads
of
capacitor
terminals.
7.
Re-install
the
components
by
referring
to
the
removal
procedure,
above.
(See
Figure
11)
2.3.4
POWER
CORD
1.
Remove
the
control
box.
(Refer
to
section
2.1.3)
2.
Open
the
control
box.
(Refer
to
section
2.3.3)
3.
Disconnect
the
grounding
screw
from
the
control
box.
4.
Disconnect
the
2
receptacles.
5.
Remove
a
screw
which
fastens
the
clip
cord.
(See
Figure
12)
6.
Remove
the
power
cord.
7.
Re-install
the
component
by
referring
to
the
above
removal
procedure,
above.
(Use
only
one
ground-marked
hole
(=)
for
ground
connection.)
8.
If
the
supply
cord
of
this
appliance
is
damaged,
it
must
be
replaced
by
the
special
cord.
(The
special
cord
means
the
cord
which
has
the
same
specification
marked
on
the
supply
cord
attached
at
the
unit.)
Figure
12
„“
2
27
2
2.3.5
THERMOSTAT
.
Remove
the
control
box.
(Refer
to
section
2.1.3)
.
Open
the
control
box.
(Refer
to
section
2.3.3)
.
Remove
the
2
screws
which
fasten
the
thermostat.
.
Disconnect
2
leads
of
thermostat
terminals.
.
Remove
the
thermostat.
.
Re-install
the
components
by
refereing
to
the
Figure
13
above
removal
procedure.
(See
Figure
13)
oarhan
=
2.3.6
ROTARY
SWITCH
1.
Remove
the
control
box.
(Refer
to
section
2.1.3)
2.
Open
the
control
box.
(Refer
to
section
2.3.3)
3.
Remove
the
2
screws
which
fasten
the
rotary
switch.
4.
Disconnect
all
the
leads
of
the
rotary
switch
terminals.
5.
Remove
the
rotary
switch.
6.
Re-install
the
components
by
referring
to
the
above
removal
procedure.
(See
Figure
14)
Figure
14
—13—

2.3.7
МОТОВ
1.
2.
3.
4.
5.
6.
Remove
the
cabinet.
(Refer
to
section
2.1.2)
Remove
the
evaporator.
(Refer
to
section
2.2.1)
Remove
the
orifice.
(Refer
to
section
2.2.1)
Remove
the
blower.
(Refer
to
section
2.2.1)
Remove
the
fan.
(Refer
to
section
2.2.2)
Remove
the
control
box
cover
and
disconnect
5
or
4
wires
of
motor
housing.
(Refer
to
section
2.1.3)
.
Remove
the
2
or
4
screws
which
fasten
the
motor
from
the
mount
motor.
(See
Figure
15)
.
Remove
the
motor.
.
Re-install
the
components
by
referring
to
the
removal
procedure,
above.(See
Figure
15)
2.4
REFRIGERATING
CYCLE
CAUTION
Discharge
the
refrigerant
system
using
a
Freon™
Recovery
System.
If
there
is
no
valve
to
attach
the
recovery
system,
install
one
(such
as
a
WATCO
А-1)
before
venting
the
Freon”,
Leave
the
valve
in
place
after
servicing
the
system.
2.4.1
CONDENSER
1.
2.
3.
Remove
the
cabinet.
(Refer
to
section
2.1.2)
Remove
the
4
screws
which
fasten
the
brace.(Refer
to
section
2.2.1)
Remove
the
5
screws
which
fasten
the
condenser
and
shroud.
.
After
discharging
the
refrigerant
completely,
unbraze
the
interconnecting
tube
at
the
condenser
connections.
.
Remove
the
condenser.
.
Re-install
the
component
by
referring
to
notes.
(See
Figure
16)
2.4.2
EVAPORATOR
—
5.
6.
.
Remove
the
cabinet.
(Refer
to
section
2.1.2)
.
Remove
the
2
screws
which
fasten
the
evaporator.
.
Move
the
evaporator
sideways
carefully.
(Refer
to
section
2.2.1)
.
After
discharging
the
refrigerant
completely,
unbraze
the
interconnecting
tube
at
the
evaporator
connections.
Remove
the
evaporator.
Re-install
the
component
by
referring
to
notes.
(See
Figure
17)
Figure
15
Figure
16
Figure
17

2.4.3
CAPILLARY
TUBE
3.
Remove
the
capillary
tube.
1.
Remove
the
cabinet.
(Refer
to
section
2.1.2)
4.
Re-install
the
component
by
referring
to
notes.
2.
After
discharging
the
refrigerant
completely,
unbraze
the
interconnecting
tube
at
the
capillary
tube.(See
caution
above)
NOTES
—
Replacement
of
the
refrigeration
cycle.
1.
When
replacing
the
refrigeration
cycle,
be
sure
to
6.
Recharge
as
follows
:
Discharge
the
refrigerant
system
using
a
Ғгеоптм
1)
Refrigeration
cycle
systems
are
charged
from
recovery
System.
the
High-side.
If
the
total
charge
cannot
be
put
If
there
is
no
valve
to
attach
the
recovery
system,
in
the
High-side,
the
balance
will
be
put
in
the
install
one
(such
as
a
WATCO
А-1)
before
venting
suction
line
through
the
access
valve
which
you
the
Ргеоптм.
Leave
the
valve
in
place
after
installed
as
the
system
was
opened.
servicing
the
system.
2)
Connect
the
charging
cylinder
as
shown
in
figure
2.
After
discharging
the
unit
completely,
remove
the
18B.
desired
component,
and
unbraze
the
pinch-off
With
valve
C
open,
discharge
the
hose
at
the
tubes.
manifold
connection.
3.
Solder
service
valves
into
the
pinch-off
tube
ports,
3)
Open
valve
A
and
allow
the
proper
charge
to
leaving
the
valves
open.
enter
the
system.
Valve
B
is
still
closed.
4.
Solder
the
pinch-off
tubes
with
Service
valves.
4)
If
more
charge
is
required,
the
high-side
will
not
5.
Evacuate
as
follows.
take
it.
Close
valve
A.
1)
Connect
the
vacuum
pump,
as
illustrated
figure
5)
With
the
unit
running,
open
valve
B
and add
the
18A.
balance
of
the
charge.
2)
Start
the
vacuum
pump,
slowly
open
manifold
a.
Do
not
add
the
liquid
refrigerant
to
the
Low-
valves
A
and
B
with
two
full
turns
side.
counterclockwise
and
leave
the
valves
open.
b.
Watch
the
Low-side
gauge;
allow
pressure
to
The
vacuum
pump
is
now
pulling
through
valves
rise
to
30
Ibs.
A
and
B
up
to
valve
C
by
means
of
the
manifold
c.
Turn
off
valve
B
and
allow
pressure
to
drop.
and
entire
system.
d.
Repeat
steps
b.
and
с.
until
the
balance
of
the
charge
is in
the
system.
6)
When
satisfied
the
unit
is
operating
correctly,
If
high
vacuum
equipment
is
used,
just
crack
use
the
pinch-off
tool
with
the
unit
still
running
valves
A
and
B
for
a
few
minutes,
then
open
and
clamp
on
to
the
pinch-off
tube.
Using
a
tube
slowly
with
the
two
full
tums
counterclockwise.
cutter,
cut
the
pinch-off
tube
about
2
inches
from
This
will
keep
oil
from
foaming
and
being
il-f
drawn
into
the
vacuum
pump.
3)
Operate
the
vacuum
pump
for
20
to
30
minutes,
until
600
microns
of
vaccum
is
obtained.
Close
valves
A
and
B,
and
observe
vacuum
gauge
for
a
few
minutes.
A
rise
in
pressure
would
indicate
a
possible
leak
or
moisture
remaining
in
the
system.
With
valves
A
and
B
closed,
stop
the
vacuum
pump.
4)
Remove
the
hose
from
the
vacuum
pump
and
place
it
on
the
charging
cylinder.
See
figure
18B.
Open
valve
C.
Discharge
the
line
at
the
manifold
connection.
5)
The
system
is
now
ready
for
final
charging.
>
ko
REGISTERED
O,
VERSION
ADDS
NO
e
WATERMARK
<
У
О
©
eS
rint.
У

Equipment
needed:
Vacuum
pump,
Charging
cylinder,
Manifold
gauge,
Brazing
equipment.
Pin-off
tool
capable
of
making
a
vapor-proof
seal,
Leak
detector,
Tubing
cutter,
Hand
Tools
to
remove
components,
Service
valve.
CONDENSER
SN
A
ZU
EZ.
Gs
EXTERNAL
VACUUM
PUMP
Figure
18A-Pulling
Vacuum

3.
INSTALLATION
3.1
SELECT
THE
BEST
LOCATION
1.To
prevent
vibration
and
noise,
make
sure
the
unit
is
installed
securely
and
firmly.
2.Install
the
unit
where
the
sunlight
does
not
shine
directly
on
the
unit.
3.The
outside
of
the
cabinet
must
extend
outward
for
at
least
12"
and
there
should
be
no
obstacles,
such
as
a
fence
or
wall,
within
20"
from
the
back
of
the
cabinet
because
it
will
prevent
heat
radiation
of
the
condenser.
Restriction
of
outside
air
will
greatly
reduce
the
cooling
efficiency
of
the
air
conditioner.
CAUTION
All
side
louvers
of
the
cabinet
must
remain
exposed
to
the
outside
of
the
structure.
4.Install
the
unit
a
little
slanted
so
the
back
is
slightly
lower
than
the
front
(about
'/7").
This
will
help
force
con-densed
water
to
the
outside.
5.Install
the
unit
from
the
bottom
about
30"~60"
above
the
floor
level.
3.2
CHECK
OF
INSTALLATION
The
setting
conditions
must
be
checked
prior
to
initial
starting.
The
undermentioned
items
are
especially
important
checking
points
when
the
installation
is
finished.
1.
Grounding
wire
(Green
or
Green
and
Yellow)
is
provided
in
the
power
cord.
The
green
wire
must
be
grounded.
2.
Connect
to
a
single-outlet
15A
circuit.
(or
20A
circuit
for
Electric
Heater
Model)
3.
To
avoid
vibration
or
noise,
make
sure
the
air
conditioner
is
installed
securely.
4
Avoid
placing
furniture
or
draperies
in
front
of
the
air
inlet
and
outlet.
3.3.
HOW
TO
DRAIN
(When
using
drain
pipe)
The
air
conditioner
must
be
installed
horizontally
or
tilted
slightly
to
the
outside
for
proper
water
drainage.
On
exceptionally
hot
and
humid
days
the
air
conditioner
may
overflow
conclensed
water.
If
the
air
conditioner
is
used
in
hot
and
a
high
humidity
zone,
exchange
the
@
HOLE
RUBBER
for
the
Q)
DRAIN
PIPE.(See
figure
20,
figure
21.)
AWNING
FENCE
5-2.
COOLED
AIR
HEAT
RADIATION
ABOUT
!/2"
Over
20"
Figure
19
BASE
PAN
BOTTOM
(D
HOLE
RUBBER
Figure
20
"ADS
NO
e
WATERMARK
&
©
eS
Figure
rint.
У

3.4
HOW
TO
INSTALL
SUGGESTED
TOOL
REQUIREMENTS
SCREWDRIVER(-,
-),
RULLER,
KNIFE,
HAMMER,
PENCIL,
LEVEL
PREPARATION
OF
CHASSIS
1.
Before
installing
the
room
air
conditioner,
please
install
the
knob.
(If
it
is
not
fixed
on
the
unit.)
2.
Remove
the
screws
which
fasten
the
cabinet
at
both
sides
and
at
the
back.
3.
Slide
the
unit
from
the
cabinet
by
gripping
the
base
pan
handle
and
pulling
forward
while
bracing
the
cabinet.
4.
Slide
the
air
conditioner
into
the
case.
Reinstall
the
2
screws
removed
earlier
on
each
side
of
the
case.
CAUTION:
The
power
cord
must
be
connected
to
an
independent
circuit.
The
green
wire
must
be
grounded.
Screw
Figure
25
Power
Cord
Figure
26
5.
Stuff
the
foam
between
the
top
of
the
unit
and
the
wall
to
prevent
air
and
insects
from
getting
into
the
room.
6.
Attach
the
front
grille
to
the
case
by
inserting
the
tabs
on
the
grille
into
the
slots
on
the
front
of
the
case.
Push
the
grille
in
until
it
snaps
into
place.
When
you
detach
the
front
grille
from
the
case,
push
the
grille
to
your
right
side
and
pull
it
toward
you.
7.
Lift
the
inlet
grill
and
secure
the
front
grille
with
a
screw.
Lower
the
inlet
grille
into
place.
(In
case
of
some
models,
you
can
secure
the
front
grille
from
the
right
side
or
lower
side.)
Figure
22
Figure
23
Figure
24
Figure
27
Figure
29
—18—
=
Shipping
6
Screws

3.5
HOW
TO
USE
THE
REVERSIBLE
INLET
GRILLE
1.
If
you
want
to
pull
out
the
filter
upward,
open
the
inlet
grille
slightly.
Turn
inside
out
the
front
grille.
Disassemble
the
inlet
grille
from
the
front
grille
with
separating
the
hinged
part
by
inserting
a
"—"
type
screw-driver
tip.
Rotate
the
inlet
grille
180
degrees
and
insert
the
hooks
into
the
lower
holes
of
front
grille.
Then,
insert
the
filter
(See
Figure
30,
31)
Figure
30
E
Figure
31
2.
Attach
the
front
grille
to
the
cabinet
by
inserting
the
tabs
on
the
grille
into
the
tabs
on
the
front
of
the
cabinet.
Push
the
grille
in
until
it
snaps
into
place.
(See
Figue
32)
Figure
32
3.
Lift
the
inlet
grille
and
secure
it
with
a
type
A
screw
through
the
front
grille.
(See
Figure
33)
4.
|f
you
want
to
pull
out
the
filter
downward,
use
the
reversible
inlet
grille
without
change.
(The
grille
is
already
assembled
for
that
way.)
|
Figui
Ж]
ADDS
NO
>,
WATERMARK
&
es
tint-driN
å
—19—

4.
TROUBLESHOOTING
GUIDE
4.1
OUTSIDE
DIMENSIONS
unit:
mm(inch)
A
4.2
PIPING
SYSTEM
Chassis)
A |
B |
с |
[
ш
|
525
|
470
|
353
|
[и
|
567
|
600
|
380
|
[им
770
|
660
|
428
|
CONDENSER
COIL
FAN
MOTOR
CAPILLARY
TUBE
COMPRESSOR
BLOWER
EVAPORATOR
COIL
Figure
34
is
a
brief
description
of
the
important
components
and
their
function
in
what
is
called
the
refrigeration
system.
This
will
help
you
to
understand
the
refrigeration
cycle
and
the
flow
of
the
refrigerant
in
the
cooling
cycle.
EVAPORATOR
COILS
SUCTION
LINE
BOIL
OFF
POINT
р
(5
ZLE
29255
0,
COMPLETE
LIQUID
COOL
LOW
PRESSURE
VAPOR
COMPRESSOR
[od
65525
~
OL
LIQUID
PRESSURE
DROP
(LIQU
D
REFRIGERANT)
==)
LII
CAPILLARY
TUBE
Figure
34
—20—
ROOM
AIR
CONITIONER
CYCLE
OF
REFRIGERATION
VAPOR
INLET
OUTSID
|
>
Де
нега
SISPERED
O
CONDENSER
COILS
ЗОМ
XADDS
NO
"WATERMARK
&
172
Д
HIGH
PRESSURE
VAPOR
[79
L]
LIQUID
REFRIGERANT
Q
Я
feu
PRESSURE
VAPOR
.
е^
*
үч
C
Pj
This manual suits for next models
31
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