LG LFX2597 Series User manual

REFRIGERATOR
SERVICE MANUAL
CAUTION
BEFORE SERVICING THE UNIT,
READ THE SAFETY PRECAUTIONS IN THIS MANUAL.
MODEL : LFX2597**
COLOR : BLACK STAINLESS(SB)

CONTENTS
- 2 -
1. SPECIFICATIONS .............................................................................................................................................................. 3
2. PARTS IDENTIFICATION .................................................................................................................................................. 4
3. DISASSEMBLY ............................................................................................................................................................. 5-16
REMOVING AND REPLACING REFRIGERATOR DOORS ............................................................................................... 5
DOOR .................................................................................................................................................................................. 6
DOOR ALIGNMENT ........................................................................................................................................................... 7
FAN AND FAN MOTOR(EVAPORATOR) .......................................................................................................................... 7
DEFROST CONTROL ASSEMBLY .................................................................................................................................... 7
LAMP .................................................................................................................................................................................. 8
MULTI DUCT ...................................................................................................................................................................... 8
MAIN PWB ........................................................................................................................................................................... 8
DISPENSER ....................................................................................................................................................................... 9
DISPLAY PCB ..................................................................................................................................................................... 9
ICE BUTTON ASSEMBLY .................................................................................................................................................. 9
WATER BUTTON ASSMEBLY ........................................................................................................................ 9
ICE COMPARTMENT DOOR REPLACEMENT .............................................................................................. 9
ICEMAKER REPLACEMENT ........................................................................................................................ 10
SUB PWB FOR WORKING DISPENSER ..................................................................................................... 10
CAP DUCT MOTOR REPLACEMENT .......................................................................................................... 11
HOW TO REMOVE THE ICE BIN ................................................................................................................. 12
HOW TO INSERT THE ICE BIN .................................................................................................................... 12
HOW TO REMOVE AND REINSTALL THE PULLOUT DRAWER ............................................................13-14
WATER VALVE DISASSEMBLY METHOD .................................................................................................. 15
FREEZER DRAWER ....................................................................................................................................... 16
4. ADJUSTMENT .................................................................................................................................................................. 17
COMPRESSOR ................................................................................................................................................................ 17
5. CIRCUIT DIAGRAM ......................................................................................................................................................... 18
6. TROUBLESHOOTING ...................................................................................................................................................... 19
ERROR CODE SUMMARY .............................................................................................................................................. 19
7. PCB PICTURE ............................................................................................................................................................. 20-21
MAIN PCB ......................................................................................................................................................................... 20
DISPLAY PCB & SUB PCB .......................................................................................................................... 21
8. TROUBLESHOOTING WITH ERROR DISPLAY .................................................................................... 22-31
9. TROUBLESHOOTING WITH ERROR DISPLAY ........................................................................................................ 32-40
10. REFERENCE ............................................................................................................................................................. 41-44
11. COMPONENT TESTING INFORMATION ................................................................................................................ 45-53
12. COMPRESSOR TROUBLESHOOTING ................................................................................................................... 54-65
13. OPERATION PRINCIPLE AND REPAIR METHOD OF ICEMAKER ....................................................................... 66-69
ICEMAKER’S BASIC OPERATING METHOD ............................................................................................................... 66
ICE MAKER FUNCTIONS .............................................................................................................................................. 67
TROUBLE SHOOTING ICE & WATER SYSTEM ISSUES ............................................................................................ 67
14. DESCRIPTION OF FUNCTION & CIRCUIT OF MICOM ............................................................................................... 70
FUNCTION ................................................................................................................................................................ 70-73
15. EXPLODED VIEW ......................................................................................................................................................... 1-7
SAFETY PRECAUTIONS
Please read the following instructions before servicing your
refrigerator.
1. Unplug the power before handling any elctrical
componets.
2. Check the rated current, voltage, and capacity.
3. Take caution not to get water near any electrical
components.
4. Use exact replacement parts.
5. Remove any objects from the top prior to tilting the
product.

1. SPECIFICATIONS
- 3 -
Opaque Drawer Type
Linear
Fin Tube Type
Wire Condenser
R-134a (150g)
FREOLα 8G (180 ml)
SHEATH HEATER
LED Module(21)
Bulb Lamp
VEGETABLE TRAY
COMPRESSOR
EVAPORATOR
CONDENSER
REFRIGERANT
LUBRICATING OIL
DEFROSTING DEVICE
REFRIGERATOR
FREEZER
LAMP
ITEMS SPECIFICATIONS
Side Rounded
35 3/4X 34 1/4X 69 3/4(WXDXH) 25cu.ft
308.65 (25cu.ft)
Fan Cooling
Micom Control
Full Automatic
Heater Defrost
PCM, Stainless
Bar
ABS Resin
Polyurethane Foam
DOOR DESIGN
DIMENSIONS (inches)
NET WEIGHT (pounds)
COOLING SYSTEM
TEMPERATURE CONTROL
DEFROSTING SYSTEM
DOOR FINISH
HANDLE TYPE
INNER CASE
INSULATION
ITEMS SPECIFICATIONS
Description LMX25986**
Depth w/ Handles
Depth w/o Handles
Depth w/o Door
Depth (Total with Door Open)
Height to Top of Case
Height to Top of Door Hinge
Width
Width (door open 90 deg. w/o handle)
Width (door open 90 deg. w/ handle)
A
B
C
D
E
F
G
H
I
34 1/4 in.
31 3/4 in.
27 7/8 in.
46 1/2 in.
68 3/8 in.
69 3/4 in.
35 3/4 in.
39 1/4 in.
44 1/4 in.
DIMENSIONS
25 cu. ft

2. PARTS IDENTIFICATION
- 4 -
3
5
4
1
5
2
ADJUSTABLE REFRIGERATOR SHELVING
The refrigerator compartment shelves are adjustable to allow
flexibility for storage needs.
1
GALLON STORAGE BINS
Two interchangeable bins can be arranged to suit your
storage needs.
2
LED INTERIOR LAMPS
Refrigerator interior is lit by the LED array.
3
CAN STORAGE BIN
4
FIXED DOOR BINS
5

●Removing Refrigerator Door
CAUTION : Before you begin, unplug the refrigerator. Remove food and bins from doors.
▶Left Door -FIG. 2
1. Disconnect water supply tube by pushing back on the disconnect ring (4).-FIG. 1
2. Open door. Loosen top hinge cover screw (1).
Use flat tip screwdriver to pry back hooks on front underside of cover (2). Lift up cover.
3. Disconnect door switch wire harness. Remove cover.
4. Pull out the tube(3).
5. Disconnect the two wire harnesses (4). Remove the grounding screw (5).
6. Rotate hinge lever (6) counterclockwise. Lift top hinge (7) free of hinge lever latch (8).
CAUTION : When lifting hinge free of latch, be careful that door does not fall forward.
7. Place door, inside facing up, down onto a non-scratching surface.
▶Right Door -FIG. 3
1. Open door. Loosen top hinge cover screw (1). Lift up cover (2).
2. Disconnect door switch wire harness. Remove cover.
3. Rotate hinge lever (3) clockwise. Lift top hinge (4) free of hinge lever latch (5).
4. Lift door from middle hinge pin and remove door.
CAUTION : When lifting hinge free of latch, be careful that door does not fall forward.
5. Place door, inside facing up, down onto a non-scratching surface.
3. DISASSEMBLY
- 5 -
3-1 REMOVING AND REPLACING REFRIGERATOR DOORS
(1)
(2)
(4)
(3)
(6)
(7) (8)
(5)
Figure 1
Figure 2 Figure 3
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

- 6 -
1. Remove gasket
Pull gasket free from gasket channel on the four
remaining sides of door.
3-2 DOOR
●Pillar Removal
1. Remove 2 screws.
●Door Gasket Removal
2. Lift pillar up carefully.
3. Disconnect wire harness.
●Door Gasket Replacement
1. Insert gasket into channel
Press gasket into channels on the four remaining
sides of door.
2. Insert pillar into channel.
Inserting pillar assy’ into bracket, door
●Pillar Replacement
1. Connect wire harness.
3. Assemble 2 screws.

- 7 -
3-3 DOOR ALIGNMENT
If the space between your doors is uneven, follow the
instructions below to align the doors:
Remove the Base Grillie. Turn the leveling legs (CCW) to
raise or (CW) to lower the height of the front of the
refrigerator by using flat blade screw driver or 11/32"
wrench. Use the wrench (Included with the User Manual) to
adjust the bolt in the door hinge to adjust the height. (CCW
to raise or CW to lower the height.)
3-4 FAN AND FAN MOTOR(EVAPORATOR)
1. Remove the freezer shelf.
2. Remove the plastic guide for slides on left side by
unscrewing phillips head screws.
3. Remove the grille by removing one screw and pulling the
grille forward.
4. Remove the Fan Motor assembly by loosening 2 screws
and disassembling the shroud.
5. Pull out the fan and separate the Fan Motor and Bracket.
BRACKET
MOTOR
Ice fan assembly
GRILLE
FAN
FAN MOTOR
*Ice Fan Scroll Assembly Replacement
1) Remove the plastic guide for slides on left side by
unscrewing phillips head screws.
2) Pull the grille forward as shown in the second picture.
3) Disconnect wire harness of the grille.
4) Remove the scroll assembly by loosening all screws.
(3) (4)
3-5 DEFROST CONTROL ASSEMBLY
Defrost Control assembly consists of Defrost Sensor and
FUSE-M.
The Defrost Sensor works to defrost automatically. It is
attached to the metal side of the Evaporator and senses its
temperature. At 46°F (8°C), it turns the Defrost Heater off.
Fuse-M is a safety device for preventing over-heating of the
Heater when defrosting.
1. Pull out the grille assembly. (Figure 4)
2. Separate the connector with the Defrost Control
assembly and replace the Defrost Control assembly after
cutting the Tie Wrap. (Figure 5)
Figure 4 Figure 5
GRILLE ASSEMBLY DEFROST-CONTROL
ASSEMBLY
(1) (2)

- 8 -
Cover, Lamp LED, Assembly Case Lamp
3-6 LAMP
Unplug Refrigerator, or disconnect power at the circuit
breaker.
If necessary, remove top shelf or shelves.
1) Release 2 screws.
2) Hold both ends with your both hands and pull it
downward to remove it.
3) Use a flat tool as shown below to remove the cover
lamp.
3-6-1 Refrigerator Compartment Lamp
1. Unplug refrigerator power cord from outlet.
2. Remove screw with driver.
3. Grasp the cover Lamp, pull the cover downward.
3-6-2 Freezer Compartment Lamp
4) As shown below, use a flat tool to remove the cover
lamp.
3-7 MULTI DUCT
1. Remove the upper and
lower Caps by using a
flat screwdriver, and
remove 2 screws.
(Figure 6)
2. Disconnect the lead wire
on the bottom position.
3-8 MAIN PWB
1) Loosen 3 screws on the PWB cover.
Figure 6
2) Remove the PWB cover
3) Disconnect wire harness and replace the main PWB in
the reverse order of removal.

- 9 -
3-9 DISPENSER
1) Pull out the drain 2) Hold the inner side of
cover dispenser with
both hands at the handle
side to pull it out forward.
3) If nozzle is interfered with button,
push and pull out the bottom of
button.
4) Remove the
connected part
of Lead wire.
3-10 DISPLAY PCB
As shown below, remove 1 case PCB fixing screw.
Remove the display PCB fixing screw.
CAUTION: When replacing the dispensor cover in the
reverse order of removal, be careful that the lead wire
does not come out and the water tube is not pinched by
the dispensor.
Case, PCB Display PCB
3-11 ICE BUTTON ASSEMBLY
1) Remove the screw fixing the button lever.
2) Push the spring from the hanging hook to remove it.
3) Apply some pressure to the rib in ①direction and lift the
button in ②direction.
Button Lever
3-13 ICE COMPARTMENT DOOR REPLACEMENT
1) Loosen the front screw as shown in the picture.
2) Lift up the hinge with one hand.
3) Pull out the Ice Compartment Door with the other hand.
3-12 WATER BUTTON ASSMEBLY
1) Remove screws.
2) Grasp the Button assembly and lift up.
Button Lever
hinge

- 10 -
3-14 ICEMAKER REPLACEMENT
1) Remove the stainless screws marked in the picture
below.
2) Grasp the bottom of motor cover assembly and pull it out
slowly.
3) Disconnect wire harness from wall of compartment.
In-door
motor
Caution: Check to see if the housing is stuck to mold and
taped. If the housing is not on its original position, it will
3-15 SUB PWB FOR WORKING DISPENSER
1) Disconnect the wire harness.
2) Loosen the screw on the sub PWB and replace the sub
PWB in the reverse order of removal.

- 11 -
3-16 CAP DUCT MOTOR REPLACEMENT
1) Separate the Housing of the Cap Duct Motor.
3) When replacing to a new Motor, always check position of
the Duct Door and Link to install the Motor.
Link
Duct Door
Cap Duct Motor
NG Position
2) Unscrew 3 screws to disassemble the motor.
4) Assemble on the screws.
5) Connect the Housing.

- 12 -
3-17 HOW TO REMOVE THE ICE BIN
1) Grip the handles, as shown in the picture.
2) Lift the lower part slightly.
3-18 HOW TO INSERT THE ICE BIN
1) Insert the Ice Bin, slightly tilting it to avoid touching the
Icemaker. (Especially, Ice-Detecting Sensor)

3) Take the Ice Bin out slowly.

- 13 -
3-19 HOW TO REMOVE AND REINSTALL THE PULLOUT DRAWER
3-19-1 Follow Steps to Remove
Step 1) Open the freezer door.
Step 3) Remove the two screws from the guide rails (one
from each side).
Step 5) Remove only 1 screw of gear ice, and disassemble
the bar and gear ice
Step 2) Remove the lower basket.
Step 4) Removal of the freezer door is done by lifting
clear of the rail support.Fully extend both rails.
Step 6) Remove 2 screws of both side of supporter covers
tv and disassemble the supporter cover tv.

- 14 -
3-19-2 Follow Steps to Reinstall
Step 1) Insert both side of supporter cover tv into connector
rails, and then screw them.
Step 3) Put gear ice assembled with the bar by screw into
connector rail’s hole.
Step 4) Insert opposite gear ice into connector rail and
screwthem
Step 6) Reinstall the freezer door by inserting the rail tabs
into the guide rail.
Step 8) Reinstall the lower basket, and close the freezer
door.
Step 5) The rail system will align itself by pushing the rails
all the way into the freezer section.
Pull the rails back out to full extension.
Step 7) Reinstall the two screws into the guide rails
(one from each side).
Step 2) ①Assemble a bar and gear ice with screw.
②
Push the otherside of the gear to inside of the bar.
※Assemble them like as pictures

- 15 -
3-20 WATER VALVE DISASSEMBLY METHOD
1) Turn off the water. Then separate the water line from the
valve.
3-21 FAN AND FAN MOTOR DISASSEMBLY
METHOD
1) Using a short screwdriver, loosen one SCREW in DRAIN
PIPE ASSEMBLY and one connected to the MOTOR
COVER.
2) Separate the Cover Back M/C and Valve Screw.
3) Separate the housing and pull out the valve.
4) Lay a dry towel on the floor and get ready to spill water
from the water filter. Pull out the Cilp. Then press the
collet to separate the tube from the connector and pour
out the water until emptied.
Cover Back M/C
Housing
MOTOR COVER
2) Pull and separate the FAN ASSEMBLY and MOTOR
turning counterclockwise based on the MOTOR SHAFT.
The assembly is in the reverse order of the disassembly
and take special care for the following details.
1. Be careful not to bend the tube during assembly.
2. Press the WATER DISPENSER button until water pours
out and check for leakage in the CONNECTOR TUBE (It
differs by the water pressure but usually takes about 2
minutes until water pours out.)
FAN ASSEMBLY MOTOR
Collet
Tube
Insert Line
Clip

- 16 -
3-22 FREEZER DRAWER
To remove the freezer drawer, pull the drawer open to full extension. Remove the lower DuraBase ®basket by lifting the
basket from the rail system.

- 17 -
4. ADJUSTMENT
4-1-4 Compressor protection logic
●Since linear Comp conducts linear reciprocating motion,
we have protection logic for compressor, motor and PCB
as the below.
-Stroke Trip
During the operation, if stroke is above the target value,
decrease the target volt by 3V.
-Current Trip
Current trip is set in order to protect compressor
mechanical part and drive from the overcurrent that might
arise during the operation.
Check the current for every 416.7㎲and if the Trip
exceeds 1.86Arms more than three times at Comp ON,
forcibly stop and restart six minutes later.
-Lock Piston Trip
If stroke is under 5mm even if the current is more than
14Arms, Take it as ‘piston lock’ and restart after 2’30” of
Comp OFF. Check the current and stroke for every
416.7㎲and if the condition fits more than three times at
Comp ON, The Lock Point Trip occurs.
-IPM fault Trip
It occurs if FO signal received from IPM is LOW. For
every 416.7㎲, check whether FO signal is LOW. The trip
occurs if it is found three times during the five
periods(83ms).
4-1-1 Role
4-1 COMPRESSOR
The compressor intakes low temperature and low pressure
gas from the evaporator of the refrigerator and compresses
this gas to high-temperature and high-pressure gas. It then
delivers the gas to the condenser.
4-1-2 Note for Usage
(1) Be careful not to allow over-voltage and over-current.
(2) Do not drop or handle carelessly.
(3) Keep away from any liquid.
If liquid such as oil or water enters the Cover PTC
Compressor may fail due to breakdown of their
insulating capabilities.
(4) Always use the Parts designed for the compressor and
make sure it is properly attached to the compressor.
Parts may appear physically identical but could have
different electrical ratings. Replace parts by part number
and model number. Use only approved substitute parts.
4-1-3 Remove the cover PTC
(1) Remove the Cover Back M/C
(2) Loosen two screws on comp base
(3) Use a L-shaped flap tool to pry off the cover
(4) Assembly in reverse order of disassembly

5. CIRCUIT DIAGRAM
H/BAR CHAUFFAGE
H/BAR HTR
WH/BK
BL
RD/WH
RD/YL
6
WH/BK
BL
RD/WH
RD/YL
6
LG

- 19 -
6. TROUBLESHOOTING
6-1 Error Code Summary
WARNING: When you check the Resistance values,
be sure to turn off the power.
And wait for the voltage-discharge sufficiently.
NOTE) 3 hours before the error : Press the Ice Plus button and Freezer button simultaneously
"Er IS" which is displayed without input of user is the error of Icing Sensor.
NO Error Detection
Category
1 yalpsiDfonoitarepolamroNenoNytilamroN
2Freezer Sensor
Error Er FS Short or Disconnection of Freezer Sensor
3Refrigerator
Sensor Error Er rS Short or Disconnection of Refrigerator Sensor
Check each sensor and its
connector.
Error Generation Factors Remark
Error Display
Freezer
Temperature
Freezer
Temperature
4Defrosting
Sensor Error Er dS Short or Disconnection of Defrosting Sensor
5Icing Sensor
Error Er IS
Short or disconnection of
the sensor about Ice maker
(Icing sensor, Ice maker
sensor)
6
9 Poor Defrosting Er dH
Even though it is passed
1 hour since then Defrosting,
if Defrosting sensor is not
over 46°F(8°C), it is caused
Temperature Fuse
Disconnection, Heater
disconnection, DRAIN Jam,
Poor Relay for Heater
8
Ice maker kit
defect Er It Other Electric system error
such as moter, gear, Hall IC,
operation circuit within I/M kit
When the ice does not drop
even when the I/M Test S/W
is pressed
(same as model applied
Twisting Ice Maker before)
10
Flow
Meter(Sensor)
Defect
Er gF Error of flow meter or water
input or low water pressure
Error of flow meter or water
input or low water pressure or
flow meter connection
11
Abnormality of
BLDC FAN Motor
for Ice Making
Er IF
It is caused when feedback
signal isn’t over 65 seconds
during BLDC FAN motor
operating
Poor BLDC Motor connection,
DRIVE IC, and TR
12
Abnormality of
BLDC FAN Motor
for Freezer
Er FF
It is caused when feedback
signal isn’t over 65 seconds
during BLDC FAN motor
operating
Poor BLDC Motor connection,
DRIVE IC, and TR
14
Abnormality of
BLDC FAN Motor
for Mechanic
Room
Er CF
It is caused when feedback
signal isn’t over 65 seconds
during BLDC FAN motor
operating
Poor BLDC Motor connection,
DRIVE IC, and TR
Communication
Error Er CO
Communication Error
between Micom of Main PCB
and Display Micom
Poor Communication
connection,Poor TR of
Transmitter and Receiver
Tx/Rx between display and
main board.
7
Room Temp
Sensor Error Er rt Short or Disconnectoin of
Room temp.sensor
13
All errors, except for "Er rt", "Er IS(except for Icing sensor)",
"Er gF", "Er It" ,"Er HS" error, are displayed.
Humidity Sensor
Error HS Short or Disconnection
of Humidity Check each sensor at it’s
connector.
Er

- 20 -
7. PCB Picture
7-1 Main PCB
P/No & MFG
EBR74796471
(2013.03~)
Picture
C O N2 C O N3
C O N5
C O N7
C O N4
C O N201
C O N1