LG WD-10192S User manual

100
WASHING MACHINE
SERVICE MANUAL
READ THIS MANUAL CAREFULLY TO DIAGNOSE TROUBLE
CORRECTLY BEFORE OFFERING SERVICE.
website : http: www.LGEservice.com
e-mail : http: LGEservice.com techsup.html
MODEL : WD-10192S
WD-80192S
WD-10192N
WD-80192N
WD-10192T
WD-80192T
CAUTION

2
CONTENTS
1. SPECIFICATIONS .........................................................................................................................3
2. FEATURES & TECHNICAL EXPLANATION ................................................................................ 4
3. PARTS IDENTIFICATION ............................................................................................................ 6
4. INSTALLATION............................................................................................................................. 7
5. OPERATION................................................................................................................................10
6. WIRING DIAGRAM PROGRAM CHART.....................................................................................12
7. TROUBLESHOOTING.................................................................................................................13
7-1.BEFORE PERFORMING SERVICE....................................................................................13
7-2.TEST MODE........................................................................................................................13
7-3.HOW TO KNOW THE WATER LEVEL FREQUENCY.........................................................13
7-4.ERROR DISPLAY................................................................................................................14
8. ERROR DIAGNOSIS AND CHECK LIST....................................................................................15
8-1. DIAGNOSIS AND ANSWER FOR ABNORMAL OPERATION...........................................15
8-2. FAULT DIAGNOSIS AND TROUBLESHOOTING ..............................................................18
9. DISASSEMBLY INSTRUCTIONS ...............................................................................................24
10. EXPLODED VIEW.....................................................................................................................31
10-1. THE EXPLODED VIEW OF CABINET ASSEMBLY .........................................................31
10-2. THE EXPLODED VIEW OF CONTROL PANEL & DISPENSER ASSEMBLY..................32
10-3. THE EXPLODED VIEW OF DRUM & TUB ASSEMBLY...................................................33
APPENDIX (Replacement parts list).........................................................................................34

3
ITEM
POWER SUPPLY 220-240V~, 50Hz
PRODUCT WEIGHT 52kg 57kg 64kg
WASHING 190W
SPIN (800rpm) 300W
DRAIN MOTOR 32W
WASH HEATER 1900W 2000W
WASH 50rpm
SPIN
WD-80192S(N,T)
400 600 800rpm
WD-10192S(N,T) 400 800 1000rpm
OPERATION WATER PRESSURE 0.3-10kgf cm
2
(
30-1000kPa
)
CONTROL TYPE Electronic
3.5kg 5.0kg 7.0kg
Synthetic(1.5), Delicate(1.0) Synthetic(1.7), Delicate(1.5)
Synthetic(3.0), Delicate(2.0)
Wool(1.0), Hand Wash(1.0) Wool(1.5), Handwash(1.5) Wool(2.0), Handwash(2.0)
Quick 30(1.0) Quick 30(1.5) Quick 30(2.0)
DIMENSION 600mm(W)360mm(D)850mm(H)600mm(W)440mm(D)850mm(H) 600mm(W)550mm(D)850mm(H)
WASH PROGRAM
Cotton, Synthetic, Delicate, Wool, Hand Wash, Quick 30, Rinse+Spin, Drain
OPTION Pre Wash, Rinse+, Crease Care, Time Save
DOOR SWITCH TYPE Bi-Metal type
WATER LEVEL 9 steps
(
by sensor
)
SENSING OF THE LAUNDRY AMOUNT Adopted
FUZZY LOGIC Adopted
DISPLAY OF THE REMAINING TIME Adopted
ERROR DIAGNOSIS 10 items
POWER AUTO OFF Adopted
CHILD LOCK Adopted
AUTO RESTART Adopted
1. SPECIFICATIONS
ELECTRICITY
CONSUMPTION
REVOLUTION
SPEED
WASH CAPACITY
WD-10192T
WD-80192T
WD-10192S
WD-80192S WD-10192N WD-80192N

4
Anti - Crease Function
With the alternate rotation of the drum, creasing in the laundry
is minimized.
More economical by Fuzzy Logic System
FUZZY Logic System detects the amount of load and water
temperature, and then determines the optimum water level
and washing time to minimize energy and water
consumption.
Child-Lock
The Child-Lock system has been developed to prevent
children from pressing any button
(except Power button)
to change the programme during operation.
Low noise speed control system
By sensing the amount of load and balance, this system
automatically distributes load evenly to minimize the spinning
noise level.
Auto Restart
Auto Restart allows the program to restart all by itself in case
of power failure. It does from the stage where it stopped. It will
be also the same when washer is plugged in after unplugging.
2. FEATURES & TECHNICAL EXPLANATION
2-1.FEATURES

5
2-2.DETERMINE WASHING TIME BY FUZZY LOGIC
To get the best washing performance optimal time is determined by sensing of water temperature,
selected washing temperature and laundry amount.
2-3.WATER LEVEL CONTROL
This model adopts a pressure sensor which can sense the water level in the tub.
When the water level reaches to the preset level the water supply is stopped, then the washing program proceeds.
Spinning does not proceed until the water in the tub reduces a certain level.
2-4.THE DOOR CAN NOT BE OPENED
While program is operating.
FUZZY
LOGIC
laundry
amount
selected
washing
temperature
water
temperature
washing time
rinse time
spin rhythm, time
the best
washing
performance
SENSING
PROCESSING DETERMINATION
EFFECT

6
3. PARTS IDENTIFICATION
Power plug
Control panel
Door
Lower cover
Adjustable feet
(For detergent and
fabric softener)
Drawer
Drum
Lower cover cap
If the supply cord is damaged,
it must be replaced by the
manufacturer or its service agents
or a similarly qualified person in
order to avoid a hazard.
Drain plug
Drain pump filter
ACCESSORIES

7
Before servicing ask the customer what the trouble is.
Check the adjustment (power supply is 220-240V, remove the transit bolts....)
Check the troubles referring to the troubleshooting.
Decide service steps referring to disassembly instructions.
Then, service and repair.
After servicing, operate the appliance to see whether it works OKor NOT.
STANDARD INSTALLATION
The appliance should be installed as follows.
REMOVE THE TRANSIT INSTALL THE APPLIANCE ADJUST THE
BOLTS ON FLAT AND FIRM SURFACE HORIZONTAL
Remove the transit bolts Turn the adjustable feet to
(4EA: ) with supplied wrench. set the appliance horizontally.
Keep the transit bolts and
wrench for future use.
Insert the 4 caps provided
into the hole.
The appliance goes up by
rotating the feet clockwise.
The appliance comes down by
rotating the feet counter-
clockwise.
4. INSTALLATION
1
High
Low

8
HOW TO CONNECT INLET HOSE
Check that the rubber washer is the inside of the
valve connector.
Connect inlet hose firmly to prevent leak.
CONNECT DRAIN HOSE
CONNECT POWER PLUG
Make sure that the hose is not twisted.
The drain hose should be placed under 100cm from the floor.
Connect the power plug to the wall outlet. Avoid connecting several electric devices,
It may be the cause of a fire.
Avoid submerging the end of the hose.

9
TEST OPERATION
Connect the power plug to In case of cotton program.
the outlet.
Connect the inlet hose.
Preparation for Press the power button. Press the START PAUSE
washing. button.
Power off and then power on.
Check if the door can be
opened after 2 minutes.
Press the Start Pause button
after selecting Pump button by
pressing Program button.
If SVC is needed during
check, remove
the remaining water by pulling
out the hose cap.
Check the water heating. Check automatic reverse Check the water supply.
turn.
Check drain and spin Power off and open the Water removal
door
Check if the drum rotates Check if water is supplied
clockwise and counterclockwise. through the detergent dispenser.

10
5. OPERATION
Start/Pause button
Use the button to start or pause wash
cycle.
The power turn off automatically 4 minutes
after the pause button is pressed.
Spin
WD-10192S 10192N 10192T
Rinse Hold ➔No Spin ➔ 400 ➔ 800 ➔
1000
WD-80192S 80192N 80192T
Rinse Hold ➔No Spin ➔ 400 ➔ 600 ➔
800
Wash program selector
8 programs can be set depending on the type
of the laundry.
By pressing the button
[Cotton ➔ Synthetic ➔ Delicate ➔ Wool ➔
Hand Wash ➔ Quick 30 ➔ Rinse+Spin ➔
Drain]
can be selected.
Power button
Press the button to turn
on and off.

11
Option
Rinse+ : If you wish to
rinse more, the Rinse+
option will remove any
trace of detergents.
Crease Care : If you want
to prevent crease, select
this function after
selecting spin speed.
Water temperature
selector
Press the button to select
water temperature.
The water temperature
[40 C ➔60 C➔95 C➔Cold
➔30 C] can be selected in
Cotton.
95 C is selected for Cotton
only.
Option
Pre Wash If the laundry is heavily soiled, “Pre Wash” course is effective.
Pre Wash is available in Cotton and Synthetic Program.
Time Save By selecting the Time Save option, the wash time may be reduced, depending on the
program selected.
Child - lock
NOTE
If the Program lamps are blinked at the same time after the
power off or the end of the washing, the child lock mode is set.
Cancel the child lock mode by pressing the [Temp.] and the [Option]
button simultaneously for 3 seconds.
Child Lock system can be set and canceled by pressing both
[Temp.] and [Option] button simultaneously for 3 seconds.
Once Child Lock is set, all buttons are not functioning except
power button.
Child Lock system can be set anytime even during Power-off
and operation.
It is automatically cancelled when an operational error
occurs.

12
6. WIRING DIAGRAM / PROGRAM CHART
* Water Supply : W·S * Intermittent Spin : I·S * Disentangle : D·T
* Basic Cycle
* Optional Cycle
* Pre-Setting Time : Water Supply - 12 sec. * Basic time is minute in washing chart
Drain - 6 sec. * The actual program time can be varied with the load amount,
* ~ Time for varies as the temperature or the amount of laundry water temperature or ambient temperature
Washing Rinse Spin
W
·
S
Pre Main
Washing
Drain
I
·
S
W
·
S
Rinsing
Washing Staycooling
Heating
Washing
Drain
W
·
S
1 2 3 7654 98 1
Normal
Drain
I
·
S
11 12
1
W
·
S
Rinsing
13 14
Drain
I
·
S
15 16
2
W
·
S
Rinsing
17 18
Drain
I
·
S
19 2
W
·
S
Rinsing
21 22
Drain
I
·
S
23 24
W
·
S
Rinsing
25 26
Rinse +
Drain
Spin
D·T
A
U
T
O
O
F
F
3 4
27 28 29 2
E
N
D
2
Cotton
Normal
Working
Time
(Hour:Minute)
About 2:35
12 MIN 6 MIN1224 612 6 6 24 12 36 6 24 12 36 6 24 12 36 6 24 12 36 6 48 12 2 2
C
Y
C
L
E
S
T
E
P
C
O
U
R
S
E
Time
(SEC)
858
~
95
Synthetic
Delicate
Wool
About 56
About 58
About 1:22
4
18
Drain About 1
Rinse
+ Spin About 2
4
18
4
~
24
Handwash About 57
24
Quick 3 About 3
❋Pre Wash : •If the laundry is hea ily soiled, “Pre Wash” course is effecti e.
•Pre Wash is a ailable in Cotton and Synthetic.
❋Time Save : • This option can be used to reduce the time of a wash program.
• To use this option press the Time Sa e button once before the wash program is started.
• This option is not a ailable with Quick 30 program.
❋Rinse+ : • Used to additional rinse, which may assist in remo ing traces of detergent residue.
• By selecting Rinse+function, the rinse time and the rinse water are increased.
❋Crease Care : • If you want to pre ent crease, select this button with spin speed.

Checking Point
None All lamps turn on
1 time Clockwise spin (right) Motor rpm (About 45)
2 times Low speed Spin Motor rpm (About 63~67)
3 times High speed Spin
Motor rpm (About 79~85) : WD-80192S(N)(T)
Motor rpm (About 95~106) : WD-10192S(N)(T)
4 times Inlet valve for pre-wash operation Water level frequency (25~65)
5 times Inlet valve for main-wash operation Water level frequency (25~65)
Hot inlet valve in case of hot water fill
6 times Inlet valve for main-wash operation Water level frequency (25~65)
7 times Counterclockwise spin (left) Motor rpm (About 45)
8 times A Heater is in operation for 3 sec. Water Temperature
9 times Draining pump operation Water level frequency
10 times Auto off operation
7-1. BEFORE PERFORMING SERVICE
¡ÆBe careful of electric shock or disconnecting the parts while troubleshooting.
¡ÆVoltage of each terminal in 220-240V~ and DC while applying an electric current.
7-2. QC TEST MODE.
¤Pressing Temp, and Optionbutton simultaneously.
¤ŁPower supply ON with pressing upper two button.
¤ØPress the START PAUSE button as follows.
¡aPress the START PAUSE button more 4 times until stop spinning¡b
13
7-3.HOW TO KNOW THE WATER LEVEL FREQUENCY
Press the Spinand Temp. button simultaneously.
ex) 241 : Water level frequency = 241 10-1kHz
=24.1kHz
7. TROUBLESHOOTING
The digits means water level frequency (10-1 kHz)
Pressing number of
START PAUSE button

14
7-4.ERROR DISPLAY.
ERROR SYMPTOM CAUSE
1WATER INLET Water has not reached to the pre-set level within 4 min. since
ERROR
inlet valve operated, or water has not reached to the normal
level within 25 min.
2IMBALANCE The appliance is tilted.
ERROR Laundry is gathered to one side.
Non distributable things are put into the drum.
3DRAIN ERROR Water has not drained enough within 5 min.
4OVERFLOW Water is automatically being pumped out because too much
ERROR
water is in the tub.
5
SENSOR PRESSURE
The sensor pressure switch is out of order.
S W ERROR
6DOOR OPEN The
[Start Pause] button is pressed with the door open.
ERROR The door switch is out of order.
7HEATING
ERROR
The thermistor is out of order
.
If you press the
•
•
[Start Pause] button when an error is displayed, any error except S/W ERROR will disappear
and the machine will change into pause status.
In case of if the error is not resolved within 20 sec. In the case of other
errors, if the error is not resolved within 4 min. power will be turned off automatically and the error code will be
blinked. But in case of , power will not be turned off.
,,,

15
8-1.DIAGNOSIS AND ANSWER FOR ABNORMAL OPERATION
8. ERROR DIAGNOSIS AND CHECK LIST
SYMPTOM GUIDE FOR SERVICE CALL
NO POWER
Water inlet trouble
YES
YES
YES
NO
NO
YES
NO
NO
Is the power plug connected firmly to
220-240V~ outlet?
Power failure? or Breaker opened?
Is the outlet controlled by a switch.
Visit to check
Is displayed?
Is the tap opened?
Is the tap frozen?
Is the water supply shut-off?
Is filter in the inlet valve clogged with foreign
material?
Visit to check
Clean the filter of
inlet valve

16
SYMPTOM GUIDE FOR SERVICE CALL
DOOR OPEN ERROR
Refer to
7-3 ERROR DISPLAY
Drain Trouble
NO
YES
YES
NO
NO
YES
Did you press the Start Pause button when
the door is open?
Visit to check
Check if the door switch is O.K
Is displayed?
Is the debris filter clogged with foreign
material such as pins, coins, etc.?
Is the drain hose frozen with water, kinked, or
crushed?
Visit to check
Close the door
Clean up
the filter.

17
SYMPTOM GUIDE FOR SERVICE CALL
Suds overflow from the
appliance.
(In this condition, wash and
spin do not operate
normally)
No effect of softener
YES
YES
YES
YES
YES
Is low-sudsing detergent for the durm
washing machine used?
Is the proper amount of detergent used
as recommended?
Recommend to reduce the amount
of detergent.
Is softener put in the correct compartment of
drawer?
Is the drawer closed during wash?
Is the softener cap clogged?
Explain how to use softener
Clean the compartment for softener
Visit to check
LOW SUDSING
DETERGENT
Compartment for
softener
This appliance has the automatic suds sensing function which
operates under much suds condition for good rinse and
preventing overflow.
When much suds are sensed, the suds removing fuction such as
drain, water input, and pause will operate without rotating the
drum.

18
8-2.FAULT DIAGNOSIS AND TROUBLESHOOTING
1. Be careful of electric shock or disconnecting the parts while troubleshooting.
2. First of all, check the connection of each part terminal with wiring diagram.
3. If you replace the PWB assembly (Main), put in the connectors correctly.
CAUTION
NO
NO
YES
YES
YES
NO
NO
YES
PWB ASSEMBLY
1 2
Check the fuse
Check the harness
Assembly.
When measuring the voltage of the outlet,
is the voltage AC 220-240V?
When measuring the voltage of pin
of the PWB assy, is the voltage AC 220-
240V?
Replace PWB assembly.
NO POWER
Cancle the
Child-Lock by
pressing [Temp.] and
[Option] Buttons
simultaneously for 3
seconds.
Normal
Does the Child-Lock is set?
First, unplug the power cord and plug again.
Check the buttons are working.
Visit to check
ALL BUTTONS ARE LOCKED EXCEPTOR FOR POWER BUTTON

19
NO
YES
NO
YES
NO
YES
NO
NO
YES
YES
YES
NO
NO
NO
YES
Wiring diagram
option (HOT)
option (HOT)
MAIN WASH
: Detergent
WASH PRE -
W
MAIN
SOFTENER
ASH
MAX
max
Is the water supply shut-off?
Is the tap opened?
Is the inlet valve filter clogged with impurity?
Is resistance of the inlet valve connector
between the 2 to 8 kΩ ?
Check the voltage between each terminals of
inlet Valve is 220 - 240V~.
(Refer to 7-2 TEST MODE)
Is water supplied?
Are receptacles correctly connected to the
terminals of inlet valve?
Is detergent put in the correct compartment of
the drawer?
Is the detergent caked or hardened?
Open the tap.
Clean the filter.
Replace the inlet valve.
Replace PWB assembly
Refer to solution
NO INLET
Check the wiring on the
dispenser.
Put the detergent in the
correct position
PRE+MAIN
Clean the drawer.
NO WATER SUPPLY
DETERGENT DOES NOT FLOW IN

20
YES
YES
YES
NO
NO
NO
NO
NO
YES
YES
YES
YES
Wiring diagram
option (HOT)
MAX
max
ABNORMAL SOUND
SOFTENER DOES NOT FLOW IN
Fix the bolt tightly.
Replace the V-belt
(4400FR3116B)
Replace the motor.
Refer to
NO WATER SUPPLY
Check the wiring on the
dispenser.
Put it in the correct
compartment.
Clean the cap and
drawer.
Is the pulley bolt loosened?
Is the belt worn?
Is there friction noise from the motor?
Is water supplied?
Are receptacles correctly connected to the
terminals of inlet valve?
Is softener put in the correct compartment of
drawer?
Is the softner cap clogged?