Liebert 130 kVA User manual

User Manual
Hipulse -Single Phase ‘1+N’ UPS System 130 kVA -110V
User Manual –Hipulse
Installation & Maintenance of Hipulse 130kVA Single phase 110V, Single & 1 + N System

User Manual
Hipulse -Single Phase ‘1+N’ UPS System 130 kVA -110V

User Manual
Hipulse -Single Phase ‘1+N’ UPS System 130 kVA -110V
Dear Customer,
Please accept our thanks for giving us the privilege to serve you by choosing a
Liebert make ‘UPS’.
If this is your first Liebert UPS, we hope it is the beginning of a long relationship
which delivers value to your organisation. If you already own and use a Liebert
product, we are doubly honoured by your decision of continuing this relationship.
It is our constant endeavor to partner you for the growth and success of your
business. This philosophy is reflected in our Mission statement “To deliver value
through Air & Power Quality solutions to achieve customer delight”. Please do give
us feedback to help us realize our Mission.
Emerson Network Power (India) Private Limited

User Manual
Hipulse -Single Phase ‘1+N’ UPS System 130 kVA -110V

User Manual
Hipulse -Single Phase ‘1+N’ UPS System 130 kVA -110V
Rev. No. Revision details Date
IMPORTANT
This manual contains information concerning the installation, operation and
maintenance of the Hipulse Uninterruptible Power System (UPS) for the single module
and one plus one Systems.
All relevant parts of the manual should be read prior to commencing installation.
The UPS must be commissioned by an engineer approved by the manufacturer (or his
agent) before being put into service. Failure to observe this condition will invalidate
any implied warranty.
The Hipulse UPS has been designed for Commercial / Industrial use only.
The Hipulse has not been designed for direct use in any life support application.
If you encounter any problem with the procedures contained in this manual you should
seek immediate assistance from Emerson Network Power (India) Pvt. Ltd. Sales Office
from whom the equipment was purchased. Alternatively contact the Emerson
Network Power (India) Pvt. Ltd Customer Service & Support department at the
address shown below:
EMERSON NETWORK POWER (INDIA) PRIVATE LIMITED
Plot No. C-20, Road No. 19
Wagle Industrial Estate
Thane –400 604, INDIA
Phone : [phone]
25828405
Fax : [phone]
25828358
Emerson Network Power (India) Private Limited pursues a policy of continual product
development and reserves the right to change the equipment without notice.
@ Copyright 1999 by Emerson Network Power
Unauthorized reproduction prohibited
All rights reserved

User Manual
Hipulse -Single Phase ‘1+N’ UPS System 130 kVA -110V

User Manual
Hipulse -Single Phase ‘1+N’ UPS System 130 kVA -110V
REGISTERED HEAD OFFICE
Emerson Network Power (India) Private Limited
PLOT NO. C-20, ROAD NO. 19
WAGLE INDUSTRIAL ESTATE
THANE –400 604 MAHARASHTRA, INDIA
TELEPHONE: [phone]
FAX: [phone]
*** WEST ZONE ***
Mumbai
Address: B-414, 424, Bhaveshwar Arcade, (opp. Shreyas cinema), LBS Road, Ghatkopar, Mumbai
400 086
Tel: [phone]
Fax: [phone]
Pune
Address: B/6, Shree Dwarka Co-op. Soc., Hare Krishna Mandir Path, Model Colony, Off. University
Road, Pune 411 016
Tel: [phone]
Fax: [phone]
Baroda
Address: 39 / 2, Arunodaya Soc., Alkapuri, Baroda 390 005
Tel: [phone]
Fax: [phone]
Nagpur
Address: 203, Ganga Apts, 13, Giripeth, Nagpur 400 010
Tel: [phone]
Fax: [phone]
*** SOUTH ZONE ***
Bangalore
Address: No. 412, Jindal Center, 2nd Flr, 100 Fleet Road, Koramangalam, Opp. Sukhsagar Hotel,
Bangalore -95
Tel: [phone] / 5770 / 5870
Fax: [phone]
Chennai
Address: OMS Court, No. 1, Nathamuni Street, T., Nagar, Chennai 600 017
Tel: [phone]
Fax: [phone]
Kochin
Address: "Nedumparambil", No. 1419/36, Kattakara Road, Kaloor, Kochin 682 017
Tel: [phone]
Fax: [phone]
Secunderabad
Address: 1-1-40/1, 2nd floor, Vasavi Towers, S. D. Road, Secunderabad -500 003
Tel: [phone] / 5/ 6
Fax: [phone]

User Manual
Hipulse -Single Phase ‘1+N’ UPS System 130 kVA -110V

User Manual
Hipulse -Single Phase ‘1+N’ UPS System 130 kVA -110V
*** EAST ZONE ***
Kolkatta
Address: Jindal Towers, 21/1A/3, Darga Road, Kolkata -700 017
Tel: [phone]
Fax: [phone]
Bhubaneshwar
Address: 69, Satya Nagar, Bhubaneshwar 751 007
Tel: [phone]
Fax: [phone]
Jamshedpur
Address: Kashi Kunji, Road No. 2, Ground Floor, Contractors Areas, Bistupur, Jamshedpur 831 001
Tel: [phone]
Fax: [phone]
*** NORTH ZONE ***
New Delhi
Address: 18/14, WEA, Pusa Lane, Karol Baug; New Delhi 110 005
Tel: [phone] / 18
Fax: [phone]
Chandigarh
Address: SCO No. 272, Sector 32 -C & D, 1st Floor, Above Punjab and Sind Bank,Chandigarh.
Tel: [phone]
Fax: [phone]
Lucknow
Address: 213, 2nd Floor, Saran Chambers-II, 5, Park Road, Lucknow -226 001 (U.P)
Tel: [phone]
Fax: [phone]
Guwahati
Address : C/o. Ashok Bhasin, South Sarania, Ashram Road, (Near GMC Tax Office), Ulubari,
Guwahati -
781 007.
Tel: [phone]
Fax: [phone]
(Updated: December 1, 2004)

User Manual
Hipulse -Single Phase ‘1+N’ UPS System 130 kVA -110V

User Manual
Hipulse -Single Phase ‘1+N’ UPS System 130 kVA -110V
Safety Procedure
WARNING
In a domestic environment, this product may cause radio interface in which case the
user may be required to take additional measures.
WARNING
HIGH EARTH LEAKAGE CURRENT: EARTH CONNECTIONS IS ESSENTIAL
BEFORE CONNECTING THE INPUT SUPPLY.
This equipment must be earthed in accordance with local electrical codes.
WARNING
THIS UPS DOES NOT INCORPORATE AUTOMATIC BACKFEED
PROTECTION. A WARNING LABEL MUST BE FITTED TO ALL EXTERNAL
PRIMARY POWER ISOLATIONS STATING.
INSULATE THE UNINTERRUPTIBLE POWER SYSTEM BEFORE WORKING
ON THIS CIRCUIT.

User Manual
Hipulse -Single Phase ‘1+N’ UPS System 130 kVA -110V

User Manual
Hipulse -Single Phase ‘1+N’ UPS System 130 kVA -110V
GENERAL
As with other types of high power equipment, dangerous voltages are present within
the UPS and battery enclosure. The risk of contact with these is minimised as the live
component parts are housed behind a hinged, lockable door. Further internal safety
screens make the equipment protected to IP20 standards.
No risk exists to any personnel when operating the equipment in the normal manner,
following the recommended operating procedures.
All equipment maintenance and servicing procedures involve internal access and
should be carried out only by trained personnel.
BATTERIES
Battery manufacturers supply details of the necessary precautions to be observed
when working on, or in the vicinity of a large bank of battery cells. These
precautions should be followed implicitly at all times.
Particular attention should be paid to the recommendations concerning local
environmental conditions and the provision of protective clothing, first-aid and fire
fighting facilities
TEST EQUIPMENT
When the battery is under charge, it is earth-referenced about its mid-point –e.g. if
the battery s being charged at 460V the battery extremities will be at +230V and –
230V with respect to neutral (earth). When using mains-powered test equipment
such as oscilloscopes in the UPS voltage area, always use a differential mode of
operation to disconnect the oscilloscope frame earth.
PERSONNEL
When working inside the UPS (trained personnel only) it is recommended that
protection be worn to prevent eye damage, should an electric ware be struck by
mishandling or severe electrical fault.
Some of the power components are very heavy. If their removal is necessary, ensure
that sufficient manpower is available; otherwise use adequate mechanical handling
equipment.
When working in the general area of the UPS where high voltages are present, a
second person should be standing-by to assist and summon help in case of accident.

User Manual
Hipulse -Single Phase ‘1+N’ UPS System 130 kVA -110V

User Manual
Hipulse -Single Phase ‘1+N’ UPS System 130 kVA -110V
1 General Introduction 1
1.1 Introduction 1
1.2 Design Concept 1
1.2.1 Hipulse Module Design 1
1.2.2 Bypass Supplies 2
1.2.3 System control Philosophy 3
1.2.4 ECOMODE (for single UPS) 4
1.2.5 UPS Power Switch Configuration 5
1.2.6 Battery circuit breaker 5
1.2.7 Battery temperature compensation 5
1.2.8 System Expansion 5
2 Installation Procedure 7
2.1 Introduction 7
2.2 Environmental Considerations 8
2.2.1 UPS location 8
2.2.2 Battery Location 8
2.3 Mechanical Considerations 9
2.3.1 System composition 9
2.3.2 Moving the cabinets 9
2.3.3 Clearances 9
2.3.4 Fixing Magnetic Components 9
2.3.5 Cable entry 9
2.4 Preliminary Checks 10
2.5 Installation Drawings 10
3 Installation (Electrical) 13
3.1 Power Cabling 13
3.1.1 System Configuration 13
3.1.2 Cable rating 14
3.1.3 General Notes 14
3.1.4 Cable connections 14
3.1.5 Safety earth 14
3.1.6 Protective Devices 15
3.1.7 Cabling procedure 16
3.2 Control cables 19
3.2.1 Battery Control 19
3.2.2 Auxiliary Terminal Block X3 and X4 at UPS 20
3.2.3 Emergency Stop 21
3.2.4 Back feed Protection 21
4 Operator Control and Display 23
4.1 Introduction 23
4.1.1 Operator Control Panel 24
4.1.2 The Menu Options 27
I N D E X

User Manual
Hipulse -Single Phase ‘1+N’ UPS System 130 kVA -110V

User Manual
Hipulse -Single Phase ‘1+N’ UPS System 130 kVA -110V
5 Operating Instructions 31
5.1 Introduction 31
5.1.1 General Notes 31
5.1.2 Power switches 31
5.2 Procedure for UPS Startup: without interrupting 32
power to the load
5.3 Procedure for UPS Startup: without power initially 34
supplied to the load
5.4 Procedure for Switching the UPS into Maintenance 36
Bypass condition from Normal Operation
5.5 Procedure for Switching the UPS ON from a 38
Maintenance Power condition
5.6 Procedure for completely Powering down the UPS 38
5.7 Procedure for carrying out at Reset after a recognized 39
controlled transfer to Bypass or EPO action
5.8 Adding a single module to an existing system 40
5.9 Procedure to completely switch ON/ OFF the UPS 41
at the UPS Display control panel
5.10 Procedure to switch ON/ OFF the Inverter at UPS 43
Display control panel
5.11 Setting the Battery test 44
5.12 Language selection 45
5.13 Changing the current Date and Time 45
6 Battery Installation 47
6.1 Introduction 47
6.2 Safety 47
6.3 UPS Batteries 48
6.4 Installation Design Considerations 49
6.5 Battery Installation and Maintenance 49
6.5.1 Temperature Considerations 49
6.5.2 Battery Population 49
6.6 Battery Protection 50
6.7 Battery Cabinet and Racks 50
6.7.1 Introduction 50
6.7.2 Specification 50
6.7.3 Battery racks 50
6.8 Battery Installation 52
6.9 Battery Circuit Breaker Boxes 52
6.10 Battery Temperature Board 54

User Manual
Hipulse -Single Phase ‘1+N’ UPS System 130 kVA -110V

User Manual
Hipulse -Single Phase ‘1+N’ UPS System 130 kVA -110V
7 Display Panel Interpretation 55
7.1 LED Interpretation 55
7.2 Display Panel Messages 57
8 1 + N System 63
8.1 General 63
8.2 Installation Procedure 65
8.2.1 Preliminary Checks 65
8.2.2 Protective Devices 65
8.2.3 Power Cables 65
8.2.4 Control Cables 65
8.2.5 Battery Control 66
8.2.6 Emergency Stop 66
8.3 Operating Instructions 67
8.3.1 System Start-up and Shutdown procedures (separate batteries) 67
8.4 Display Panel Message Interpretation in ‘1+N’ System 70
9 Specification 71
9.1 Conformity and Standard 71
9.2 UPS Environmental 71
9.3 UPS Mechanical Characteristics 71
9.4 UPS Electrical Characteristics 72
9.5 UPS Electrical Characteristics (DC Intermediate circuit) 73
9.6 UPS Electrical Characteristics (Inverter Output) 74
9.7 UPS Electrical Characteristics (Bypass Input Mains) 75
10. ANNEXURE 77
10.1 Remote Alarm Monitor 79
10.1.1 Ram Connections 79
10.2 Input Transformer Cubicle 81
10.2.1 Introduction 81
10.2.2 Termination 81
10.2.3 Indication and Metering 81
10.2.4 Protection 81
10.3 Bypass Isolation Cubicle 82
10.3.1 Introduction 82
10.3.2 Termination 82
10.3.3 Indication and Metering 82
10.3.4 Protection 82
---- x ---- x ----- x ---- x ----
---- x ---- x ----- x ----
---- x ---- x -----

User Manual
Hipulse -Single Phase ‘1+N’ UPS System 130 kVA -110V