Linkoln Quicklub 223 User manual

Subject to modifications
User Manual
OperationInstructions
2.1A-30008-A04
LINCOLN GmbH & Co. KG • Postfach 1263 • D-69183 Walldorf • Tel [phone] • Fax [phone]
Quicklub®
VDC-Pumps 223 (without) and 233 (with Data Logger)
Microprocessor, Control Unit and Membrane Keypad
4354a01
810-55400-1

Page 2 of 48
User Manual
OperationInstructions
Subject to modifications
2.1A-30008-A04
LINCOLN GmbH & Co. KG • Postfach 1263 • D-69183 Walldorf • Tel [phone] • Fax [phone]
All rights reserved.
Any duplication of this User Manual, in its entirety or in part,
by whatever means is prohibited without the prior consent in
writing of Lincoln GmbH & CO. KG.
Subject to modifications without prior notification.
©
2004 by
LINCOLN GmbH & Co. KG
Postfach 1263
D
-69183 Walldorf
Phone: [phone]
Fax: [phone]
Fields of Application for Quicklub Progressive Central Lubrication Pumps
Industry - Machines Pump Type
Pump:
Reservoir:
Control:
Quicklub 223, 233
2 l - 2XL1), 2XLBO1)
4 l - 4XLBO1)
8 l - 8XLBO1)
1) Filling from the bottom
4l, 8l – with lockable reservoir lid (Option)
Low-level control for all reservoir sizes
Integrated control unit with metering device
monitoring
See the respective model designation on the pump type plate e.g. P233-2XL-1K6-24-2A6.15-MDF00
or P223-2XL-1K6-24-2A6.15-MF00
Further information can be found in the following manuals:
Technical Description for „Diagnostic Software QuickData“ for pump 233 and QLS 331
Technical Description for progressive divider valves for grease and oil, model SSV, SSV M and SSV D
Installation Instructions
Parts Catalogue
Spare Parts Catalogue for pump 203

Subject to modifications
User Manual
OperationInstructions
2.1A-30008-A04
Page 3 of 48
LINCOLN GmbH & Co. KG • Postfach 1263 • D-69183 Walldorf • Tel [phone] • Fax [phone]
Table of Contents
Page
Fields of Application ....................................................... 2
Introduction ..................................................................... 4
Explanation of Symbols Used ............................................ 4
User’s Responsibility.......................................................... 4
Environmental Protection .................................................. 4
Service .............................................................................. 4
Safety Instructions .......................................................... 5
Appropriate Use ................................................................ 5
Misuse................................................................................ 5
Exclusion of Liability .................................................... 5
Disposal ....................................................................... 5
Regulations of Prevention of Accidents ............................. 5
General Safety Instructions ............................................... 5
Installation ......................................................................... 6
Operation, Maintenance and Repair .................................. 5
Pump Models ................................................................... 6
Identification Code VDC .................................................. 7
P223 .................................................................................. 7
P233 .................................................................................. 8
Description ....................................................................... 9
QuickLub centralized lubrication pumps............................. 9
P223 without Datalogger ................................................... 9
Control p.c.b. MF00 ..................................................... 9
P233 with Datalogger ...................................................... 10
Control p.c.b. MDF00 ................................................. 10
Datalogger module .................................................... 10
Control Unit ..................................................................... 10
Datamemory .............................................................. 10
Operating states ........................................................ 11
Mode of Operation ......................................................... 11
Pump elements with fixed lubrication output ................... 11
Pump element B7 with bypass check valve ............... 12
Check valve................................................................ 13
Arrangement of the pump elements ........................... 13
Pump Elements with adjustable output ........................... 13
Setting of adjustable pump elements ......................... 14
- Retrofit adjustment of min. lubricant output.............. 14
- Retrofit adjustment of max. lubricant output............. 15
Pressure Relief Valve ...................................................... 15
without grease return.................................................. 15
with grease return (optional) ...................................... 15
Return Line Connection ................................................... 16
Control p.c.b. with or without data memory ..................... 16
Pause time.................................................................. 17
Operating time ........................................................... 17
Monitoring time........................................................... 17
Membrane Key Pad.......................................................... 18
Display of the membrane key pad ................................... 18
Operator Keys of the membrane key pad ........................ 19
- Acknowledging receipt of a low-level indication /
malfunction .............................................................. 19
- Additional lubrication cycle ...................................... 19
- Reset of the pause time ........................................... 20
- Changing to the different programming levels ......... 20
Monitoring relay ............................................................... 20
Page
Reading of the data memory “QuickData” (only P233)..... 21
Low-level control for grease ............................................. 21
When the reservoir is filled.......................................... 21
When the reservoir is empty ....................................... 22
Magnetic switch .......................................................... 22
Contact protection measures ........................................... 22
Setting an Operation ...................................................... 23
Factory Settings................................................................ 23
Operator Keys .................................................................. 23
External triggering of an additional lubrication cycle ........ 23
Display Mode ................................................................... 24
Programming Mode ......................................................... 26
Operating Mode ............................................................... 29
Maintenance, Repair and Tests
Maintenance .................................................................... 32
Pump filling...................................................................32
Repair............................................................................... 33
Pump .......................................................................... 33
Replace pump element ............................................... 33
Control p.c.b. .............................................................. 33
Tests ................................................................................ 34
Operational Test /
Triggering an additional lubrication cycle .................... 34
Check the pressure relief valve .................................. 34
Troubleshooting ............................................................. 35
Technical Data ................................................................ 37
Pump ............................................................................... 37
Pump elements ................................................................ 37
Pressure relief valve ........................................................ 37
Torsion torques ................................................................ 37
Weight .............................................................................. 37
Electrical Data .................................................................. 38
Input ........................................................................... 38
Output ......................................................................... 38
EMC ........................................................................... 38
Motor .......................................................................... 38
Control p.c.b. .............................................................. 38
Time setting ................................................................ 38
Operation with bayonet plug ....................................... 38
Electrical connection VDC ............................................... 39
Dimensions ...................................................................... 40
Attaching boreholes of the 2l, 4l, and 8l pump ................. 45
Lubricants ....................................................................... 45
Quicklub List of Lubricants ............................................... 46
Proven lubricants ........................................................ 46
Lubricant recommendation based on the
manufacturer’s data sheet .......................................... 46
Biodegradable lubricants ............................................ 47
Lubricants for the food & beverage industry ............... 47
Declaration by the Manufacturer .................................. 48

Page 4 of 48
User Manual
OperationInstructions
Subject to modifications
2.1A-30008-A04
LINCOLN GmbH & Co. KG • Postfach 1263 • D-69183 Walldorf • Tel [phone] • Fax [phone]
Introduction
Explanation of Symbols Used
The following description standards are used in this manual:
Safety Instructions
Structure of safety instructions:
Pictogram
Signal word
Danger text
- Danger note
- How to avoid danger
The following pictograms are used in this manual and are
combined with the corresponding signal words:
1013A94 4273a00 6001a02
- ATTENTION
- CAUTION
- WARNING
- ATTENTION
- CAUTION
- WARNING
- NOTE
- IMPORTANT
The signal words give the seriousness of danger if the follow-
ing text is not observed:
ATTENTION refers to faults or damages on
machines.
CAUTION refers to bad damages and possi-
ble injuries.
WARNING refers to possible dangerous inju-
ries.
NOTE refers to improvements in handling
of systems.
IMPORTANT refers to considerable disadvan-
tages in handling of systems.
Example:
1013A94
ATTENTION!
When making use of other than the tested
spare parts, serious damage may affect
your device.
Therefore, for the operation of your device
always use original spare parts made by
Lincoln GmbH & Co. KG.
Furthermore, you will find the following text symbols in this
manual:
Listing of applicable statements
- Subpoint of applicable statements
1. Determination of the number or sequence of contents
Procedural instruction
User's Responsibility
To ensure the safe operation of the unit, the user is responsi-
ble for the following:
1. The pump / system shall be operated only for the in-
tended use (see next chapter "Safety Instructions") and
its design shall neither be modified nor transformed.
2. The pump / system shall be operated only if it is in a
proper functioning condition and if it is operated in accor-
dance with the maintenance requirements.
3. The operatin
g
personnel must be familiar with this Owner
Manual and the safety instructions mentioned within and
observe these carefully.
The correct installation and connection of tubes and hoses, if
not specified by Lincoln GmbH & Co. KG, is the user's re-
sponsibility. Lincoln GmbH & Co. KG will gladly assist you
with any questions pertaining to the installation.
Environmental Protection
Waste (e.g. used oil, detergents, lubricants) must be dis-
posed of in accordance with relevant environmental regula-
tions.
Service
The personnel responsible for the handling of the pump /
system must be suitably qualified. If required, Lincoln GmbH
& Co. KG offers you full service in the form of advice, on-site
installation assistance, training, etc. We will be pleased to
inform you about our possibilities to support you purposefully.
In the event of inquiries pertaining to maintenance, repairs
and spare parts, we require model specific data to enable us
to clearly identify the components of your pump / system.
Therefore, always indicate the part, model and series number
of your pump / system.

Subject to modifications
User Manual
OperationInstructions
2.1A-30008-A04
Page 5 of 48
LINCOLN GmbH & Co. KG • Postfach 1263 • D-69183 Walldorf • Tel [phone] • Fax [phone]
Safety Instructions
Appropriate Use
Use the 223 and 233 pumps only for dispensing lubricants
in centralized lubrication systems. The pump is designed
for intermittent operation.
Misuse
Any use of the 223 and 233 pumps that is not expressly men-
tioned in this User Manual will be regarded as misuse.
If the 223 and 233 pumps are used or operated in a different
manner other than specified, any claim for warranty or liability
will be null and void.
6001a02
NOTE
If personal injury or material damage
occurs as a result of inappropriate opera-
tion, e.g. if the safety instructions are
ignored or resulting from an incorrect
installation of the 223 and 233 pumps, no
claims or legal actions may be taken
against Lincoln GmbH & Co. KG.
Exclusion of Liability
The manufacturer of the pumps 223 and 233 will not accept
any liability for damages:
caused by a lack of lubricant due to an irregular refilling of
the pump;
caused by the use of contaminated lubricants;
caused by the use of greases which are not or only condi-
tionally pumpable in centralized lubrication systems (see
page 45 and 46);
caused by chemical or biological modifications of the
lubricant used;
caused by inadequate disposal of used or contaminated
lubricants as well as of components that have been in
touch with lubricant;
caused by unauthorized modification of the system com-
ponents;
caused by the use of unapproved parts.
Disposal
Dispose of used or contaminated lubricants as well as of
parts that were in touch with lubricant according to the legal
regulations pertaining to environmental protection. Make sure
to observe the safety data sheets of the lubricants used.
Regulations for Prevention of Accidents
To prevent accidents, observe all city, state and federal
safety regulation of the country in which the product will
be used.
Avoid the operation with
unapproved parts.
insufficient or contaminated lubricants.
General Safety Instructions
Lincoln Quicklub centralized lubrication systems
- are designed state-of-the-art.
- can be assembled for safe operation.
Incorrect use may result in bearing damage caused by
poor or over-lubrication.
Unauthorized modifications or changes to an installed
system are not admissible. Any modification must be sub-
ject to prior consultation with the manufacturer of the lu-
brication system.
Installation
Any safety equipment already fitted to the vehicle or the
machine:
- should not be modified or made ineffective;
- should only be removed for the purpose of fitting the
system;
- must be reinstalled after fitting the system.
Keep Quicklub centralized lubrication systems away from
sources of heat. Adhere to the operating temperature.
Use only original Lincoln spare parts (see Parts Catalog)
or parts approved by Lincoln.
Adhere to:
- the installation instructions of the vehicle or machine
manufacturer as regards all drilling and welding proce-
dures.
- the specified minimum distances between the boreholes
and the upper/lower rim of the frame or between two
boreholes.
Operation, Maintenance and Repair
4273a00
CAUTION!
The centralized lubrication system may be
installed by qualified personnel only. Be-
fore beginning with the installation or
service work, disconnect the power
supply!
4273a00
ATTENTION!
Consider residual ripple of max.
± 5 % to
connect pumps with direct current version
(in relation to the operating voltage acc. to
DIN 41755).
Suitably pack defective printed circuit boards and return to
the factory (see page 33, paragraph „Printed Circuit
Boards“).

Page 6 of 48
User Manual
OperationInstructions
Subject to modifications
2.1A-30008-A04
LINCOLN GmbH & Co. KG • Postfach 1263 • D-69183 Walldorf • Tel [phone] • Fax [phone]
Safety Instructions, continuation
Operation, Maintenance and Repair, continuation
1013A94
ATTENTION!
Risk of bursting if the reservoir is overfilled!
When filling the reservoir by means of
pumps with a large delivery volume do not
exceed the max. filling mark.
CAUTION!
It is not allowed to use the pump in poten-
tially explosive fields.
Repair should only be performed by authorized and in-
structed personnel who are familiar with the instructions.
Lincoln Quicklub centralized lubrication systems
- must be operated only with installed pressure relief val-
ve.
- must be refilled in regular intervals with clean lubricant
recommended by the manufacturer without air entrap-
ments.
- operate automatically. However, a regular check (ap-
prox. every 2 days) should be made to ensure that
lubricant is emerging from all lubrication points.
Pump Models
1173a04
Fig. 1 Different models of pumps 223 (without) and 233 (with reading window)
Pumps 223 and 233 basically differ by the read-out function
((P223 without; P233 with). However, both pumps are avail-
able with all reservoir variants.
Reservoir sizes
2 l transparent plastic reservoir
4 l transparent plastic reservoir
8 l transparent plastic reservoir
Control unit models 223, 233
Pumps 223, 233 can be used with integrated control pa-
nels with monitoring of the metering device; pumps 233
additionally with data logger for the data transmission to
the Lincoln diagnostic software QuickData.
1) Refer to the designation on the pump type plate, e.g.
P233 -2XLBO- 1 K6 - 24 - 2A6.15- MDF00 (see also chap-
ter “Identification Code” page 7 and 8).
For the following features of distinction please see the identi-
fication code on pages 7 and 8:
motor voltage
type of control unit (if any)
remote control for triggering an additional lubrication cycle
design and number of pump elements
design and number of pressure relief valves
filling type
use of return line connections
low-level control
Electrical connection
Pumps model 223, 233 may be equipped with a 10 m electric
cable.

Subject to modifications
User Manual
OperationInstructions
2.1A-30008-A04
Page 7 of 48
LINCOLN GmbH & Co. KG • Postfach 1263 • D-69183 Walldorf • Tel [phone] • Fax [phone]
Identification Code – DC Pump Models P223
Examples of model designations
P223 - 4 - X - L - 1 - K6 - 24 - 2A - 6. - 15 - MF00
P223 - 2 - X - L - BO 1 - K7 - 24 - 2A - 6. - 15 MF00
P223 - 8 - X - L - BO 1 - K6 - 12 - 2A - 6. - 15 - MF00
6001a02
NOTE
Any pump combinations other than the follow-
ing standard pumps can be composed and
ordered in accordance with the valid model
identification code. P223 - 4 - X - L - BO - 1 - K6 - 24 - 2A - 6. - 15 MF00
Basic pump model for grease
with 1-3 outlets and 12 VDC or 24 VDC motor
Reservoir design
2 = 2 l transparent plastic reservoir
4= 4 l transparent plastic reservoir
8= 8 l transparent plastic reservoir
X = Reservoir for grease
L = Low-level control
without designation = Standard reservoir (2 liters)
BO = Filling from top
Pump elements
1-3 = Number of the use elements
K 5 = Piston diameter = 5 mm
K 6 = Piston diameter = 6 mm
K 7 = Piston diameter = 7 mm
KR = Pump element, adjustable, Piston diameter = 7 mm
Connecting voltage
12 or 24 VDC motor
Number of electric connecting possibilities (on pump housing only)
2A = 2 connections:
- connection for power supply on the left, external illuminated pushbutton for
additional lubrication and malfunction
- piston detector on the right
Type of connection 1)
6= Bayonet plug, 7/5-core, DIN 72585-1
1)
other types of connection on request possible
Connection outside the pump
00 = without socket-outlet, without cable
15 = Bayonet socket with 10 m cable, 7/5-wire
Control p. c. b. s. 12V / 24 V
MF00 = with microprocessor control and membrane key pad

Page 8 of 48
User Manual
OperationInstructions
Subject to modifications
2.1A-30008-A04
LINCOLN GmbH & Co. KG • Postfach 1263 • D-69183 Walldorf • Tel [phone] • Fax [phone]
Identification Code – DC Pump Models P233
Examples of model designations
P233 - 4 - X - L - 1 - K6 - 24 - 2A - 6. - 15 - MDF00
P233 - 2 - X - L - BO 1 - K7 - 24 - 2A - 6. - 15 MDF00
P233 - 8 - X - L - BO 1 - K6 - 12 - 2A - 6. - 15 - MDF00
6001a02
NOTE
Any pump combinations other than the follow-
ing standard pumps can be composed and
ordered in accordance with the valid model
identification code. P233 - 4 - X - L - BO - 1 - K6 - 24 - 2A - 6. - 15 MDF00
Basic pump model for grease
with 1-3 outlets and 12 VDC or 24 VDC motor
Reservoir design
2 = 2 l transparent plastic reservoir
4= 4 l transparent plastic reservoir
8= 8 l transparent plastic reservoir
X = Reservoir for grease
L = = Low-level control
without designation = Standard reservoir (2 liters)
BO = Filling from top
Pump elements
1-3 = Number of elements used
K 5 = Piston diameter = 5 mm
K 6 = Piston diameter = 6 mm
K 7 = Piston diameter = 7 mm
KR = Pump element, adjustable, Piston diameter = 7 mm
Connecting voltage
12 or 24 VDC motor
Number of electric connecting possibilities (on pump housing only)
2A = 2 connections:
- connection for power supply on the left, external illuminated pushbutton for
additional lubrication and malfunction
- piston detector on the right
Type of connection 1)
6= Bayonet plug, 7/5-core, DIN 72585-1
1)
other types of connection possible on request
Connection outside the pump
00 = without socket-outlet, without cable
15 = Bayonet socket with 10 m cable, 7/5-wire
Control p. c. b. s. 12V / 24 V
MDF00 = with microprocessor control, data logger and membrane keypad

Subject to modifications
User Manual
OperationInstructions
2.1A-30008-A04
Page 9 of 48
LINCOLN GmbH & Co. KG • Postfach 1263 • D-69183 Walldorf • Tel [phone] • Fax [phone]
Description
4355a01
Fig. 2 Components of pump 223, 233
1 - Reservoir
2 - Pump element
3 - Pressure relief valve
4 - Filling nipple, system
emergency lubrication
possible
5 - Fillilng nipple, pump
6 - Adaptor for piston detec-
tor
7 - Display
8 - Momentary-contact
switch for indication or
setting of pause time
9 - Reading window for Datalog-
ger (only P233)
10 - Momentary-contact switch for
additional lubrication
11 - Membrane key pad
12 - Piston detector
13 - Covering to the p.c.b.
14 - Adaptor for power supply
15 - Closure plug for the use of a
pump element
Quicklub centralized lubrication pumps
Are compact multi-line pumps consisting of the following
components:
- Housing with integrated motor
- Reservoir with stirring paddle and fixed paddle
- P223: Control printed circuit board (p.c.b.)
P233: Data logger (control p.c.b. with readable
data memory)
- Pump element
- Accessories:
- Pressure relief valve
- Refilling unit
- Electrical connection parts
6001a02
NOTE
Pressure relief valve are not part of the
pump components and have to be or-
dered separately. Accessories for refilling
of the reservoir (see parts catalogue).
can drive up to 3 pump elements
operate according to lubrication cycles (pause and operat-
ing times)
can be equipped with a low-level control
can supply up to 100 lubrication points depending on the
line lengths
are designed for the automatic lubrication of the con-
nected lubrication points
are designed for the delivery of greases up to NLGI 2 at
temperatures from - 25° C to 70° C
can be used at low temperatures down to - 40° C
During the operating time the pump dispenses lubricant to the
connected lubrication points via one or several metering de-
vices.
6288b04
Fig. 3 Control p.c.b. MF00 (P223)
P223 without data logger
Control p.c.b. MF00
The control unit is installed in the housing of the pump
behind the membrane keypad (see pos. 11, fig. 2) as an
integrated p.c.b. MF00.

Page 10 of 48
User Manual
OperationInstructions
Subject to modifications
2.1A-30008-A04
LINCOLN GmbH & Co. KG • Postfach 1263 • D-69183 Walldorf • Tel [phone] • Fax [phone]
Description, continuation
P233 with data logger
6288a01
Fig. 4 Control p.c.b. MDF00 with built-on data logger
1 - Data logger
2 - IR interface
3 - Control p.c.b.
Control p.c.b. MDF00
The control unit is installed in the housing of the pump
behind the membrane keypad (see pos. 11, fig. 2, page 9)
as an integrated p.c.b. MDF00.
The data logger (fig. 4, pos. 1) is fixed onto the p.c.b.
Control and monitoring system QuickData®
The control and monitoring system consists of:
- control p.c.b. MDF00 (pos. 3, fig. 4)
- built-on data logger module with IR interface
(pos. 2, fig. 4)
- membrane keypad with display (pos. 3, fig. 2)
- IR interface module RS 232 (COM) for laptops, PDA
and Palm
- Lincoln diagnostic software QuickData®
- monitored metering device model SSV with integrated
piston detector (comp. fig. 22, page 17)
4357a01
Fig. 5 Data logger module
Data logger module
Pump 233 is equipped with a readable data memory (data
logger) QuickData®.
The data logger renders information regarding system
settings, events such as low-level indications, malfunc-
tions, operating times and lubrication cycles.
By means of the Lincoln diagnostic software QuickData®
the above-mentioned data can be read on a suitable lap-
top via an infrared interface (see User Manual “Diagnostic
Software QuickData®).
Control Unit
Control p.c.b.
The centralized lubrication system is monitored, i.e.
events such as malfunctions of the centralized lubrication
system, faults in the elapse of the operating time, low-
level indications, pause time, residual pause times of the
pump are displayed in the display window of the mem-
brane keypad.
Version P233 additionally transmits data into the data
logger.
Data memory
The following events are memorized in the EEPROM of
printed circuit boards MF00 (P223) or MDF00 (P233). How-
ever, they can be read and analyzed only out of pumps 233
via the Lincoln diagnostic software QuickData®:
Malfunctions (start, end and duration) in the centralized
lubrication system
faults in the elapse of the operating time
low-level indication (start, end and duration)
number of connections and disconnections of the power
supply
automatically triggered lube cycles
manually triggered lube cycles
operating data
customer related data

Subject to modifications
User Manual
OperationInstructions
2.1A-30008-A04
Page 11 of 48
LINCOLN GmbH & Co. KG • Postfach 1263 • D-69183 Walldorf • Tel [phone] • Fax [phone]
Description, continuation
Control Unit, continuation
Operating states
Functions, processes, settings, faults or malfunctions of the
pump are indicated on a membrane keypad as shown on the
survey:
6001a02
NOTE
The fault indication „LL“ appears
whenever the solenoid fixed to the stir-
ring paddle has passed the proximity
switch six times. Appearing „LL“ on the
display, the lubrication cycle is being
completed fully. Afterwards, the control
unit does not switch the pump on auto-
matically any longer.
Pump Display
Failure in the power supply no indication
Power supply ON right segment
illuminated
Failure in the membrane key pad EP
Operating time elapses Rotating segment
Pump element does not dis-
pense Er
Reservoir empty LL
Pause time PP
Residual pause time rP
Lubrication point or divider valve
blocked Er
Leakage in the main line from
the pump to the monitored di-
vider valve
Er
Air entrapments in the grease Er
Failure in one lube cycle (de-
pending on the installation of the
monitored divider valve)
Er
Mode of Operation
Pump elements with fixed lubrication output
20002068
Fig. 6 Pump element, sectional drawing
1 - Piston
2 - Return spring
3 - Check valve
The electric motor drives the eccentric (pos. 1, fig. 7-8,
page 12).
During the operating time:
- piston (pos. 2) sucks in lubricant from the reservoir (re-
fer to fig. 7).
- piston 2 dispenses the lubricant to the connected lubri-
cation points via the metering device (see fig. 8).
The following designs are available:
Piston diameter, K5 ................................................. 5 mm
Lubricant output ................................... approx. 2 cm³/min
Piston diameter, K6 (Standard) ............................... 6 mm
Lubricant output ................................ approx. 2,8 cm³/min
Piston diameter, K7 ................................................. 7 mm
Lubricant output ................................... approx. 4 cm³/min
Tightening torques ................................................... 25
Nm

Page 12 of 48
User Manual
OperationInstructions
Subject to modifications
2.1A-30008-A04
LINCOLN GmbH & Co. KG • Postfach 1263 • D-69183 Walldorf • Tel [phone] • Fax [phone]
Mode of Operation, continuation
Pump elements with fixed lubrication output, continuation
1003a95
Fig. 7 The pump element sucks in lubricant
1004a95
Fig. 8 The pump element dispenses lubricant
1 - Eccentric 2 - Piston 3 - Spring 4 - Check valve
Pump element B7 with bypass check valve
6251b04
Fig. 9 Pump element B7
6250b04
Fig. 10 Sectional diagram - pump element B7
Pump element B7 suits especially applications in con-
taminated environments as the supplied lubricant is pass-
ing through a bypass bore (pos. 2) on the check valve
(Pos. 1).
The output is 2 cm³/min.
1 - Check valve
2 - Bypass
3 - Pump piston
4 - Return spring

Subject to modifications
User Manual
OperationInstructions
2.1A-30008-A04
Page 13 of 48
LINCOLN GmbH & Co. KG • Postfach 1263 • D-69183 Walldorf • Tel [phone] • Fax [phone]
Mode of Operation, continuation
Pump elements with fixed lubrication output, continuation
Check valve
1164b95
Fig. 11 Hydraulic diagram of the pump
1 - Reservoir with stirring paddle
2 - Pump
3 - Check valve, spring-loaded
4 - Pressure relief valve
R - Return line
p - Pressure line
The check valve
- closes the pressure line during suction stroke.
- prevents the lubricant from flowing back to the housing
or reservoir.
Arrangement of the pump elements
1163a95
Fig. 12 Arrangement of the pump elements
If several pump elements are to be installed, the installa-
tion arrangement shown in Fig. 12 must be adhered to.
If there is only one pump element, it can be installed in
any position. Standard position is no. 3.
If there are two elements, install one in position 3 and the
other in position 1.
Pump elements with adjustable lubricant output
4158a99
Fig. 13 Adjustable pump element
The mode of operation (suction and supply phase) is the
same as that of the pump elements with an invariable lu-
bricant output.
Lubricant outputs are adjustable from 0.04 to
0.18m3/stroke, or 0.7 to 3cm3/min.
The pump elements are factory-set to the maximum lubri-
cant output; the adjusting dimensions “S” should be
29 ± 0.1 mm (see fig. 14, page 14).

Page 14 of 48
User Manual
OperationInstructions
Subject to modifications
2.1A-30008-A04
LINCOLN GmbH & Co. KG • Postfach 1263 • D-69183 Walldorf • Tel [phone] • Fax [phone]
Mode of Operation, continuation
Pump elements with adjustable lubricant output, continuation
4159a98
Fig. 14 Sectional view: adjustable element
1 - adjusting spindle SW 16
(SW ~ with over flats)
2 - counternut SW 24
3 - pump element body
4 - gasket
5 - pump cylinder
6 - control piston
7 - delivery piston
S - setting dimension
Setting of adjustable pump elements
Unscrew the coupling nut for fixing the pressure relief
valve.
Loosen counter nut (pos.21)) while holding in position
pump element body (pos.3) by means of a second
wrench.
Change the position of the adjusting spindle (pos.1) by
means of a wrench, see supply diagram (fig. 13).
The dimension “S” (fig. 14) for the desired lubricant output
can be ascertained by using the supply diagram (fig. 15).
1) All indications of positions refer to fig. 14.
Retrofit adjustment of min. lubricant output
Before the pump element can be adjusted to a small lubri-
cant output, the dimension “S” for max lubricant output
must be ascertained, and the difference from the nominal
value 29 must be transferred to any desired settings be-
tween 25.5 ... 28.5.
Dimension “S” must be adjusted to the desired value in
accordance with the delivery diagram (fig. 15).
6001a02
NOTE
At maximum setting “S“ is 29 ±0.1 mm.
4179a99
Fig. 15 Supply diagram
A - Lubricant output cm3/min
B - Lubricant output cm3/stroke
S - Setting dimension

Subject to modifications
User Manual
OperationInstructions
2.1A-30008-A04
Page 15 of 48
LINCOLN GmbH & Co. KG • Postfach 1263 • D-69183 Walldorf • Tel [phone] • Fax [phone]
Mode of Operation, continuation
Setting of adjustable pump elements, continuation
Retrofit adjustment of max. lubricant output
6001a02
NOTE
In order to ensure that the lubricant out-
put setting will be as exact as possible,
first the actual dimensions “S” of the
max. lubricant output must be ascer-
tained as follows. The measured differ-
ence from the nominal value 29 must be
considered for all other settings values
(e.g. ± 0.1).
Unscrew the adjusting spindle (pos.11)) from the pump
element body (pos.3) until “S” is approx. 30 mm.
Screw counter nut (Pos.2) onto stop collar of the adjusting
spindle (pos.1).
Screw adjusting spindle (pos.1) with counter nut (pos.2)
into pump element body (pos.3) until stop.
1) All indications of positions refer to fig. 14, page 14.
Pressure Relief Valve
10022618a
Fig. 16 Pressure relief valve
6001a02
IMPORTANT
Each pump element must be secured
with a pressure-limiting valve.
The pressure relief valve is not contained
in the scope of supply of the pumps 223,
233. Therefore it is to be ordered sepa-
rately (see Spare Parts Catalogue).
without grease return
The pressure relief valve
- limits the pressure build-up in the system.
- opens, if the specific overpressure is reached.
- is to be selected according to the requirements to the
lubrication plant (see different opening pressures; 200,
270, 350 bar).
If lubricant is leaking at the pressure relief valve, this indi-
cates that the system is malfunctioning.
Despite existing fault monitoring devices a regular visual
and function control must be carried out on the lubrication
system.
6001a02
NOTE
Between a malfunction (blockage) and the
following fault indication (lubricant leak-
age; monitoring intermittent LED display)
there may be a longer time delay.
The duration of the delay depends on the
type and length of the lines, the type of
lubricant, the ambient temperature and
other influences.
6336b04
Fig. 17 Pressure relief valve with grease return
with grease return (optional)
If the system is blocked, grease will leak from the pres-
sure relief valve. This grease quantity is returned to the
reservoir.

Page 16 of 48
User Manual
OperationInstructions
Subject to modifications
2.1A-30008-A04
LINCOLN GmbH & Co. KG • Postfach 1263 • D-69183 Walldorf • Tel [phone] • Fax [phone]
Mode of Operation, continuation
00002629a
Fig. 18 Fault indication in the case of a blockage
Pressure relief valve with grease return (optional),
continuation
Fault indication
In the case of a blockage in the system, the grease
pushes out the red pin at the pressure relief valve, thus
indicating that there is a fault.
10032618
Fig. 19 Return line connection
Return Line Connection
The lubricant quantities, which cannot be dispensed by
the metering device, must be returned to the pump via the
return line connection.
Control p.c.b. with or without data memory
1059a95
Fig. 20 Time sequence diagram
tB- working hours T - lubrication cycle
tP- individual pause time T1 - stored pause time
T2 - operating times
The control p.c.b. controls the sequence of the pause and
operating times of the 223 and 233 centralized lubrication
pumps as a function of the vehicle or machine working
hours tB(see fig. 20).
The sequence of the pause and operating times is acti-
vated when the machine contact or driving switch is
switched on, i.e. the centralized lubrication pump is ready
for operation.
A lubrication cycle consists of one pause time and one
operating time. Once the pause time has elapsed, the op-
erating time starts to run. This lubrication cycle is re-
peated permanently after the machine or vehicle has been
put into operation.
During the operating time the pump element dispenses
the lubricant to the lubrication points via progressive me-
tering devices.

Subject to modifications
User Manual
OperationInstructions
2.1A-30008-A04
Page 17 of 48
LINCOLN GmbH & Co. KG • Postfach 1263 • D-69183 Walldorf • Tel [phone] • Fax [phone]
Mode of Operation, continuation
Control p.c.b. with or without data memory, continuation
Pause time
4205a01
Fig. 21 Schema of the centralized lubrication pump
1 - low-level control 4 - control p.c.b.
2 - piston detector 5 - pump
3 - membrane key pad 6 - divider block model SSV N
Factory setting of the pause time ....................... 6 hours
The pause time
- determines the frequency of the lubrication cycles within
a working cycle.
- is started and stopped with the power supply via the
machine contact or the driving switch.
- is adjustable
When the machine contact ort he driving switch is
switched off, the pause times which have already elapse
are stored and added up by an electronic data memory
(EEPROM) until the time which has been set on the
membrane key pad is reached.
After the machine contact or driving switch is switched on
again, the control p.c.b. operates from the point where it
had been interrupted.
If the setting is modified within the pause time, the control
p.c.b. takes over the new value automatically on comple-
tion of the programming procedure (see paragraph “Pro-
gramming Mode”, page 26).
The pause time setting may be different for each applica-
tion. It must be adjusted in accordance with the respective
lubrication cycle (see paragraph “Programming Mode”,
page 26).
Operating time
0002634
Fig. 22 Divider block SSV 6 with piston detector
The operating time depends on the system’s lubricant
requirement and on the location of the piston detector (ei-
ther on the main metering device or on the secondary me-
tering device).
A piston detector (initiator) which has been installed on a
metering device instead of a piston closure plug, monitors
and brings he pump operating time to a close after all the
pistons of this metering device have dispensed their lubri-
cant quantity once.
During the pump operating time a circulating segment
appears in the display of the membrane keypad (see
paragraph “Display of the membrane key pad, page 18).
After an interruption of the operating time, e.g. by switch-
ing off the power supply, the operating time continues
from the point where it had been interrupted.
When the machine contact ort he driving switch is
switched off, the pause times, which have already
elapsed, are stored and added up by an electronic data
memory (EEPROM) until the piston detector stops the op-
erating time.
Monitoring time
6001a02
NOTE
Only one lubrication cycle can be moni-
tored.
NOTE
Normally, the monitoring time ends at the
same time as the operating time.
A fixed monitoring time of a maximum of 30 minutes runs
in parallel to the operating time.
If there is no switching off signal from the piston detector
(fig. 22) to the control p.c.b. within 30 minutes a fault sig-
nal will occur (see paragraph “Display of the membrane
key pad”, page 18).
An external signal lamp flashes continuously in case of a
fault.

Page 18 of 48
User Manual
OperationInstructions
Subject to modifications
2.1A-30008-A04
LINCOLN GmbH & Co. KG • Postfach 1263 • D-69183 Walldorf • Tel [phone] • Fax [phone]
Mode of Operation, continuation
Membrane keypad
4360a04
Fig. 23 P223 membrane keypad
4360a01
Fig. 24 P233 membrane keypad with display and reading window
1 - Display 2 - Key for acknowledgment of fault
indications and setting of time (shift
key)
3 - Reading window for
”QuickData“ 4 - Key for triggering an addi- tional lubrication and for
setting the time values
(setting key)
Display of the membrane keypad
4208a04
Fig. 25 Green segment, pause time, voltage applied
As soon as voltage is applied (On), the lower right-hand
segment in the display window flashes (pause time runs).
If the power supply is interrupted during the pause time,
after switching it on again, the pause time continues at the
point of interruption.
4209a99
Fig. 26 Green circulating illuminated segment, operating time
During the operating time of the pump, a circulating illumi-
nated segment appears in the display window of the
membrane keypad.
If the power supply is interrupted during the operating
time, after switching it on again, the operating time contin-
ues at the point of interruption.
Low-level control
6262b04 6263b04 6264b04
Fig. 27 Announcement of a low-level indication
In the display mode, a low-level is announced by an
intermittent display of * L8 *,* L7 *, * L6 *, … * L1 *.
Finally the intermittent * LL * appears for a low-level
indication that had not been confirmed (see fig. 28,
page 19).

Subject to modifications
User Manual
OperationInstructions
2.1A-30008-A04
Page 19 of 48
LINCOLN GmbH & Co. KG • Postfach 1263 • D-69183 Walldorf • Tel [phone] • Fax [phone]
Mode of Operation, continuation
Display of the membrane keypad, continuation
Monitoring time / Malfunction
4211a99 4210a99
Fig. 28 Display of an low-level indication or malfunction
If there is no feedback from the piston detector (initiator)
within 30 minutes (monitoring time) from completion of
the pause time or from triggering an additional lubrication,
the jump switches off immediately. One of the fault signals
* Er * (Error) or * LL * (Low-Level) is displayed as a flash-
ing light in the display of the membrane keypad.
6001a02
IMPORTANT
If a malfunction * Er * or low-level indica-
tion * LL * is present, the pump does not
switch on automatically any longer.
Operator keys of the membrane keypad
Operator keys of the membrane keypad in the display mode
< 2 sec.
4214a99
Fig. 29 Acknowledging receipt of a flashing low-level or fault
indication
Acknowledging receipt of a
low-level indication / malfunction
By pressing the key (fig. 26, < 2 sec.) the flashing * Er *
changes into a permanent light.
Fault indications that have been confirmed but not been
remedied yet will flash again after switching the power
supply off and on again.
Operator keys of the membrane keypad in the operating mode
> 2 sec.
4222a99
Fig. 30 Operator key to trigger an additional lubrication cycle
6001a02
NOTE
External triggering of an additional lubrica-
tion cycle (see fig. 38, page 23).
Additional lubrication cycle
An additional lubrication cycle is triggered via the button
(fig. 30). Press the button for 2 seconds.
It can be initiated at any time, provided that the power
supply is applied.
If a fault signal (malfunction) is present, it will be cancelled
as soon as the system is operating properly, again.
6001a02
NOTE
If a malfunction is present (flashing dis-
play * ER *), it can be acknowledged
before triggering an additional lubrication
cycle (see fig. 29). However, this is not
compelling.
> 2 sec.
4214a99
Fig. 31 Information regarding the set pause time and residual
pause time
Display of information regarding the set pause time and
residual pause time
Press key > 2 seconds.

Page 20 of 48
User Manual
OperationInstructions
Subject to modifications
2.1A-30008-A04
LINCOLN GmbH & Co. KG • Postfach 1263 • D-69183 Walldorf • Tel [phone] • Fax [phone]
Mode of Operation, continuation
Operator keys of the membrane keypad
Operator keys of the keypad in the programming mode
4222a99
Fig. 32 Settings in the programming mode
Reset of the pause time
Setting of the pause time by
- single key activation for one hour/ minute
- permanent activation for quick run
Settings of the monitoring relay
How to set the metering device cycles:
The monitoring relay signalizes a malfunction over an
external lamp Lampe via the optional connection “X2“
(see connection diagrams).
In case of the standard setting “normally open contact
(NO)“ a malfunction is signalized by a permanently lit
lamp.
In case of the standard setting “normally closed contact
(NC)” the malfunction is signalized by a lamp that stopped
burning.
For VDC version ……………………………. 1 to 5 cycles
Termination of the programming mode
Terminate the programming mode.
4222a99 4214a99
4214a99
Fig. 33 Changing to the different programming levels
1. Changing to the different programming levels
Press key to change into the programming mode.
Settings: hours ……………………………. P1
minutes …………………………….. P2
metering device cycles………… P3
output potential-free contact …. P4
Termination of programming
Monitoring relay
The monitoring relay signalizes a malfunction (only in
combination with optional connector “X2”; see electrical
connection diagrams pages 39 ff).
In the first case the relay picks up (normally open con-
tact).
In the second case the relay releases (normally closed
contact, broken-wire interlock).
The signal is available via a potential free contact.
When the fault indication is confirmed, the relay releases.
The flashing display changes into a permanent display.