North Ridge Pumps seepex BN Series Manual

Product Specification Sheet
X-Cel House, Chrysalis Way, Langley Bridge, Eastwood, Nottinghamshire NG16 3RY
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Operating and Maintenance
Instructions
Progressive Cavity Pump
Range
BN
Non binding Operating and Maintenance
Instructions
This operating and maintenance instruction
includes important safety information and
instructions for installation, commissioning,
operating and maintenance of the seepex machinery.
It is essential therefore, that the responsible
specialist refers to it before starting any
work on the machinery as well as prior to
commissioning. Futhermore, this instruction
must always be available on site.

Operating and Maintenance
Instructions
Progressive Cavity Pump
index
item document denomination
1.0.0 OM.GEN.01e General
2.0.0 OM.SAF.01e Safety
3.0.0 OM.TRA.01e Transport and Intermediate Storage
4.0.0 OM.DES.01e Description of the seepex pump and Accessories
5.0.0 OM.INS.01e Assembly and Installation
6.0.0 OM.COM.01e Commissioning/De-commissioning
7.0.0 Service and Maintenance
OM.MAI.01e BN 025-12 to 1-6L
OM.MAI.02e BN 05-24 to 300-6L
7.1.0 Pin Joint Assembly
OM.PJT.01e BN 025-12 to 1-6L
OM.PJT.02e BN 05-24 to 300-6L
7.2.0 OM.HBD.01e Holding Band Re-assembly
8.0.0 OM.REC.01e Breakdown, reasons, remedies
9.0.0 OM.ACC.01e Auxiliary seepex documentation
Sectional drawing and parts list
9.3.0 062-002C1 sectional drawing gland packing
9.4.0 SL.062.002 Part List
9.3.0 062-004B1 Sectional drawing shaft sealing neutral
9.4.0 SL.062.004 Part List
9.5.0 Shaft Sealing
OM.SEA.Ae Gland packing Code A
OM.SEA.01e Gland packing
OM.SEA.02e Single acting Mechanical Seal
9.6.0 Wearing Parts and Gaskets
OM.WPS.01e BN 025-12 to 1-6L
OM.WPS.02e BN 05-24 to 300-6L
OM.SPT.01e Tools
10.0.0 OM.MDS.01e Manufacturer's documents from sub-supplier
99.0.0 OM.ADR.01e seepex Subsidiaries

Operating Instructions
seepex Machine
General
Dokument
document
Ausgabe
issue
Blatt
sheet
OM.GEN.01e
A / 10.12.94
1 (2)
1.
General
1.1
Application
These operating instructions contain basic infor-
mation on the installation, commissioning and
maintenance of seepex machines. Compliance with
the work steps described in the individual sections is
essential.
1.2
Details of the seepex machines
1.2.1
Operating Instructions
The Commission Number (comm. no) assigns the
operating instructions to a particular seepex
machine. The operating instructions are produced in
relation to a specific job/commission and are valid
only for the machine whose comm. no. is identical
with that indicated on the cover sheet and possessing
the associated data sheet, Point 9.
1.2.2
Manufacturer
The machines were manufactured by seepex.
1.2.3
Range, Size, Version
of the machines are stated in the appended data sheet,
Point 9.
1.2.4
Machine Comm. No. and Year of Construction
are stated on the type plate at the machine.
1.2.5
Release Date of the Operating Instructions
is stated on the cover sheet of the operating
instructions.
1.2.6
Modifications, Notes of Modification
If modifications to the machines are
carried out in agreement with seepex, a new set
of operating instructions will be provided, or the
existing operating instructions will be supplemented by
an additional sheet together with a new cover sheet.
The date of modification and modification index will be
noted on the new cover sheet.
1.2.7
EEC Machine Directive
1.2.7.1
Manufacturer's Declaration
seepex Manufacturer's Declaration as required by the
EEC Machine Directive 89/392/EEC, Appendix II B:
The seepex machines delivered in accordance with
our design are intended to be fitted in one machine or
assembled together with other machines to form one
machine/plant. The commissioning of the machine is
forbidden until such a time as has been established
that the entire machine/plant satisfies the requirements
of the EEC Directive for Machines as amended
91/368/EEC and 93/44/EEC.
Particular attention must be paid to the safety
requirements specified in EN809 (s and Equipment for
Fluids) as well as the information in these operating
instructions.
1.2.7.2
Declaration of Conformity
seepex machines possessing no safety accessories
do not fulfill the requirements of the EEC Machine
Directive 89/392/EEC as amended 91/368/EEC and
93/44/EEC.
For this reason, no Declaration of Conformity as
required by the EEC Machine Directive 89/392/EEC,
Appendix IIA can be issued before appropriate safety
devices have been installed/mounted on the machine
and/or plant with due regard to the information given in
these operating instructions.
The following harmonized standards are particularly
applicable:
EN 809, EN292T1, EN292T2
Applicable national standards and specifications must
be taken into consideration.
Following assessment of the conformity of the
machine/plant with the EEC Machine Directive,
customers may on their own initiative place on the full
machine/plant the EEC symbol 'CE' as defined in
Identification Directive 93/68/EEC.
CAUTION
This documentation must be kept available for at
least 10 years.

Operating Instructions
seepex Machine
General
Dokument
document
Ausgabe
issue
Blatt
sheet
OM.GEN.01e
A / 10.12.94
2 (2)
1.2.8
Copyright and Industrial Property Rights
These operating instructions are copyrighted. The
reproduction, in particular by photocopying, of these
instructions is not permitted (§§ 54, 54 UrhG) and
constitutes a criminal offence (§ 106 UrhG).
Proceedings will be instituted if the copyright is
violated.
1.2.9
Specifications Required for Inquiries and Orders
The following information must be included when
inquiring about replacement parts or placing orders:
- comm. no.
- / machine type
This information is given on the type plate mounted the
machine.
1.2.10
Technical Data Sheet
see Point 9.
1.2.11
Performance Data, Load Index, Power
Consumption
are indicated in the associated data sheet, Point 9.
1.2.12
Sound Pressure Level
The sound pressure level and/or noise characteris-tics
of the seepex machines are ascertained in accordance
with DIN 45635. The measuring guidelines are largely
identical with the international standards ISO 3740-
1980 and ISO 3744-1981.
1.2.13
Operating Range
Employment of the machine is not permissible for
purposes other than those stated in the data sheet, see
Point 9. seepex cannot accept liability for damage
arising through failure to comply with this operating
range.
1.3
Supplementary Information
1.3.1
Accessories, Optional Extras
Please refer to the data sheet, Point 9.
1.3.2
Company Address, Service Addresses
see Point 11

Operating Instructions
seepex Machine
Safety
Dokument
document
Ausgabe
issue
Blatt
sheet
OM.SAF.01e
B / 21.04.99
1 (2)
2.
Safety
These operating instructions contain basic require-
ments to be observed during the installation, opera-tion
and maintenance of the machine. Therefore, the
instructions must be read by the mechanical fitter and
by the technical personnel/operator responsible for the
machine prior to assembly and commissioning, and
kept available at the operating site of the machine/plant
at all times.
Compliance is required not only with the general safety
instructions given in this section but also with the
detailed instructions, e.g. for private usage, given
under the other main headings in these operating
instructions.
2.1
Labeling of Advice in the Operating Instructions
In these operating instructions safety advice whose
non-observance could lead to danger for life or limb is
labeled with the following general hazard symbol:
safety symbol acc. to ISO 3864 - B.3.1
Warnings regarding electric power are labeled with:
safety symbol acc. to ISO 3864 - B.3.6
Safety instructions whose non-observance could
jeopardize the machine and its functions are labeled
by the word
CAUTION
Always comply with instructions mounted directly on
the machine, e.g.
- rotational direction arrow
- fluid connection indicators
and ensure that the information remains legible.
2.2
Personnel Qualifications and Training
Personnel charged with operation, maintenance,
inspection and assembly must be in possession
of the appropriate qualifications for the tasks.
The company operating the machine must define
exact areas of responsibility, accountabilities and
personnel supervision schemes. Personnel lacking
the required skills and knowledge must receive
training and instruction. If necessary, the opera-ting
company may commission the manufacturer/ supplier
to conduct these training courses. Further-more, the
operating company must ensure that the personnel
fully understand the contents of the operating
instructions.
2.3
Dangers Resulting from Failure to Observe Safety
Instructions
Failure to comply with the safety instructions may lead
to hazards to life and limb as well as dangers for the
environment and the machine. Non-obser-vance of
safety instructions can invalidate the right of claim to
damages.
The following are just some examples of possible
dangers resulting from failure to comply with the
safety instructions:
- Failure of important machine/plant functions
- Failure of prescribed methods of service and
maintenance
- Danger to life and limb due to electrical, mechanical
and chemical influences
- Danger to the environment due to the leakage
of hazardous substances
2.4
Safety-conscious Working
Always comply with the safety instructions listed in
this document, the existing national accident
prevention regulations and any company-internal
work, operating and safety rules.