LION 600 Instruction Manual

lion alcolmeter®600
*User Handbook*
Document Ref: RM46914 (Ver: 02)
© 2022, Lion Laboratories Limited

lion alcolmeter® 600 –User Handbook (Ref: RM46914)(ver: 02)
Page 2
PLEASE...
Read this handbook carefully –BEFORE using
the instrument for the first time; then retain
it for future reference.
Throughout this handbook the term 600
shall be taken to include all instrument
versions.

lion alcolmeter® 600 –User Handbook (Ref: RM46914)(ver: 02)
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WEEE Directive
English
Do not throw away or dispose of in landfill site - return to local
distributor or manufacturer
Français
Ne pas jeter ou ne pas s’en débarrasser dans un site
d’enfouissement de déchets – retourner au distributeur local ou
au fabricant.
Italiano
Non disperdere nell'ambiente o gettare nei rifiuti urbani -
ritornare al distributore locale o al fabbricante
Lion Laboratories Limited
Ty Verlon Industrial Estate
Barry
Vale of Glamorgan
CF63 2BE

lion alcolmeter® 600 –User Handbook (Ref: RM46914)(ver: 02)
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Wales, United Kingdom
Tel: +44 [0] 1446 724500 Fax: +44 [0] 1446 724501
e-mail: [email protected]
Contents
WEEE Directive .................................................................................. 3
Introduction....................................................................................... 6
Principle of Operation ....................................................................... 8
Instrument Features.......................................................................... 9
Setting Up The lion alcolmeter®600................................................ 10
Batteries ...................................................................................... 10
Silicone Skin................................................................................. 12
Switching On................................................................................ 13
Operation..................................................................................... 13
Main Menu ...................................................................................... 14
Main Menu Button Functionality .................................................... 16
Second Menu Button Functionality................................................. 18
Routine Breath Testing.................................................................... 19
Failure to Provide ........................................................................ 19
Fitting a Mouthpiece ................................................................... 20
Fitting a Cup................................................................................. 20
Calibration Check (Wet or Dry)........................................................ 20
Additional Features ......................................................................... 22
Last Test Recall ............................................................................ 22
Power Management.................................................................... 22
Data Entry.................................................................................... 23
Data Storage................................................................................ 24
Power saving.................................................................................... 25
Auto power down........................................................................ 25

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Brightness modes ........................................................................ 25
Screen dimming........................................................................... 25
Optional features............................................................................. 27
Printing ........................................................................................ 27
Bluetooth..................................................................................... 30
GPS positional data acquisition................................................... 31
Data Upload..................................................................................... 32
Appendix I: Technical Details.......................................................... 36
Appendix II: EMC Requirements..................................................... 40
Requirements .............................................................................. 40
EMC Declaration.......................................................................... 41
Guidance Notes ........................................................................... 48
Appendix III: Service Contact Details.............................................. 49
Appendix IV: Lion Contacts............................................................. 50

lion alcolmeter® 600 –User Handbook (Ref: RM46914)(ver: 02)
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Introduction
The lion alcolmeter® 600 devices are hand-held portable
instruments for fast, on the spot determination of a subject’s
breath (or blood) alcohol concentration level. They are some of the
latest in the range of lion alcolmeter® instruments produced by Lion
Laboratories Limited of Barry, South Wales, in the United Kingdom
–a company specialised in breath alcohol detection technology.
The instrument is microcontroller based and therefore very easy to
operate. All analytical functions, including breath sampling, are
fully automated and cannot be influenced by either the subject or
operator.
When used for Medical purposes the users of the device will be
health service professionals with the necessary skill and training
associated with such a position who will either use the resultant
measurement for diagnostic assessment purposes, or to determine
if a patient’s breath contains alcohol. Comprehensive instructions
are provided with the device to ensure a clear understanding of the
principles behind the operation of the unit and its function. Due to
the nature of its construction the device is intended to be used in an
environment as stated in this operating manual. If the device is used
as intended then the patient or user cannot influence the result or
harm themselves.
Each time that a subject is tested using this instrument the alcohol
reading, with time and date, is stored in the memory. It is also

lion alcolmeter® 600 –User Handbook (Ref: RM46914)(ver: 02)
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possible to collect a comprehensive amount of data about each test
including the subject and the operator using the instrument if
required. There is also a method whereby the operator can store a
subject refusal or failure to provide (FTP) event.
When the main batteries are removed the clock is kept running and
stored data, which can only be retrieved by a supervisor, is
retained.
The data storage collection capability will assist in the completion
and analysis of breath test data statistics for Police management.
Care of the instrument
To ensure longevity of the instrument please follow these instructions:
Clean the instrument case work with a damp cloth, to remove any surface dirt. If necessary
use a mild detergent to remove any ingrained dirt. Do not clean around the mouthpiece
port, as moisture in the port may affect the analytical system. Clean the display with a lint
free dry cloth, and only apply gentle pressure. Do not use alcohol based cleaning fluids
under any circumstances.
Do not subject the instrument to mechanical shock, such as dropping it. If it is subjected to
a mechanical shock then inspect the case work for damage, and if damaged the instrument
should be returned for repair as soon as practicably possible. If the mouthpiece retaining
features are damaged, and the mouthpiece does not fit onto the instrument properly do
not force it into place as this may affect the performance of the instrument and the reading.
If the instrument rattles please return it for repair as soon as possible. Do not power the
instrument up as critical components may be damaged.
If the mouthpiece port is blocked do not force objects into the mouthpiece port to remove
the blockage. Return the instrument for repair as soon as possible as this may affect the
analytical performance.

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Principle of Operation
The lion alcolmeter®600 uses an electrochemical fuel cell sensor to
measure the concentration of alcohol vapour in the subject’s
expired breath, a measured amount of which is drawn from the
mouthpiece into the fuel cell by means of the sampling system.
In the fuel cell a voltage is generated in proportion to the breath
alcohol concentration: it is therefore amplified and displayed in
terms of the subject’s alcohol level.
The breath sampling system is factory-set to sample deep-lung air;
it is the breath from the bottom of the lungs that truly reflects the
amount of alcohol in the body.

lion alcolmeter® 600 –User Handbook (Ref: RM46914)(ver: 02)
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Instrument Features
1
2
3
4
5
6
7
1 –Disposable mouthpiece 6 –USB port
2 –Wrist strap 7 –Docking connector
3 –Navigation pad 8 –Dongle key
4 –Touch screen dsiplay 9 –Disposable cup
5 –Communications port 10 –Support application CD
10
9
8

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Setting Up The lion alcolmeter®600
Batteries
The lion alcolmeter® 600 is powered by four alkaline AA dry
batteries. These are loaded into the instrument using the battery
pack.
To release the battery pack, push the button on the rear of the
instrument and pull the battery pack out of the instrument.
The batteries must be orientated so that the positive terminal of
the battery is against the plate contact, and the negative terminal is
against the spring contact. This is clearly shown in the diagram
moulded into the battery pack itself.
Once the batteries are securely loaded into the battery pack, this
can be loaded into the instrument and slid home until it locks in
place with a click. Please replace all four batteries with new
batteries at the same time to avoid uneven loading.

lion alcolmeter® 600 –User Handbook (Ref: RM46914)(ver: 02)
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Lion advise that a good quality, long life battery is used to ensure
the instrument meets with the stated specifications.

lion alcolmeter® 600 –User Handbook (Ref: RM46914)(ver: 02)
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Silicone Skin
As well as being made from a highly robust material, the case can
be further protected by the use of the Silicone skin.
Insert the instrument into the skin through the large hole for access
to the display and work the skin so that it aligns correctly on the
instrument allowing access to all the features and covering the
connector ports.
To remove the instrument from the skin, repeat this process in
reverse, and pull the instrument through the large display hole.

lion alcolmeter® 600 –User Handbook (Ref: RM46914)(ver: 02)
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Switching On
To switch the instrument on, press and hold down the “C” button.
On power up the instrument will switch on and run its self
diagnostics check: this ensures the instrument is functioning
correctly and that there is enough battery power to carry out at
least ten breath tests.
To switch the instrument off, press and hold the “C” button for five
seconds. The instrument will show that it is powering down and
initiate the power down sequence.
Operation
The lion alcolmeter® 600 can be operated by means of either the
navigation pad or with the navigation pad in conjunction with the
touch screen. Using the navigation pad in conjunction with the
touch screen means that the user can quickly enter data and scroll
through menus with the minimum number of button presses.
The navigation pad has five switching positions:
E
W
N
S
C
N –Moves the selected button up on
the screen.
S –Moves the selected button down on
the screen.
W –Moves the selected button left on
the screen.
E –Moves the selected button right on
the screen.
C –Confirms the user’s selection.

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Main Menu
The main menu allows the user to access the mouthpiece test
routine test menus by pressing the associated icon; and access to
the last test recall and the database. It also allows the user to
switch the language on the instrument. This screen is always
enabled and accessible to the user.
There are a further two screens that can be accessed from the main
menu screen by pressing either the right hand arrow, or left hand
arrow. These screens allow the user to further configure the
instrument to their needs. These screens may be disabled if they
are not needed.
Main Test Menu Screen

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test menus allow the user access into different test routines
depending on the user’s requirements.
The second menu screen allows the user access to the test
database, instrument set-up and calibration check routines.
Both screens also have a power off button, which can be used to
switch the instrument off in the same way as holding down the
centre navigation button.
Second Menu Screen

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Main Menu Button Functionality
Mode: Active Test
The instrument can be used to carry out a test using
a mouthpiece where the subject’s breath sample is
monitored to ensure that adequate configured
conditions are met.
Mode: Passive Test
The instrument can be used to carry out a test
without a mouthpiece fitted. If alcohol is detected
an active test option will be given.
Mode: Passive / Active Test
The instrument can be used to carry out passive
tests in quick succession. If alcohol is detected then
it will automatically move to active test and then
return to passive.
Mode: Active Test with cup
The instrument can be used with a cup, which allows
the subject to direct their breath into the cup. The
instrument will automatically take a sample.
Mode: Container Test
The instrument can be used to snatch a sample of
vapour given off by a liquid and will analyse it to see
if there are any traces of alcohol present.

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Mode: Active Test with cup / Active Test
The instrument is used to take an active test with a
cup, and if alcohol is detected the screen will
automatically change to allow the user to perform
an active test with a mouthpiece.

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Second Menu Button Functionality
Mode: Set dimming time
This function allows the user to set the dimming
time in seconds.
Mode: Auto power down time
This function allows the user to set the auto power
down time in minutes.
Mode: Data entry on / off
This function allows the user to switch data entry
after the test routine, on or off.
Mode: Wet vapour calibration check
This function allows the user to carry out a
calibration check on a known wet vapour
standard.
Mode: Subject test database
This function allows the user access to the subject
test database.
Mode: Dry gas calibration check
This function allows the user to carry out a
calibration check on a known dry gas standard.

lion alcolmeter® 600 –User Handbook (Ref: RM46914)(ver: 02)
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Routine Breath Testing
To carry out routine breath testing, follow the simple and clear
instructions on the display.
All test routines ensure that the fuel cell alcohol sensor is clear
before allowing the user to continue. Whilst this is being carried
out the operator is asked to wait.
In active test mode, when prompted to request a sample the
operator should fit a mouthpiece or cup, and ask the subject to
blow. The instrument will automatically detect when a subject is
blowing and will measure the volume of air provided before
automatically taking a sample to ensure that deep-lung air is being
analysed.
Failure to Provide
If the subject does not provide a satisfactory sample then the
instrument will alert the operator to this, and then repeat the
instruction to blow. If the operator does not think that they will be
able to take a satisfactory sample then they are able to record a
failure to provide by selecting the failure to provide button. This
will display a failure to provide screen, and show the number of
attempts. This result will be recorded in the instrument’s database
as a failure to provide.

lion alcolmeter® 600 –User Handbook (Ref: RM46914)(ver: 02)
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Fitting a Mouthpiece
Using the standard Lion 400 mouthpiece, remove the cellophane
wrapping to expose the sample port extrusion, taking care not to
handle the end of the mouthpiece where the subject will provide
their sample. Fitting a mouthpiece is done by placing it between
the retention features at the top of the instrument: lining the port
extrusion up with the sampling port at the top of the instrument
and pushing the mouthpiece down firmly until it clicks into place.
The mouthpiece can be placed so that the subject can blow from
either the left or right hand side in normal use.
A NEW mouthpiece MUST be used for each complete
breath test: but it NEED NOT be changed for repeated
blows by the same subject in the same procedure
Fitting a Cup
Using the standard Lion 400 cup, place the spigot of the cup into
the sampling port at the top of the instrument and push it firmly
home. The cup will fit securely. Lion advise that the cup is changed
for each test to remove the likelihood of residual contamination.
Calibration Check (Wet or Dry)
To carry out the calibration check, supply a standard vapour sample
to the instrument through a mouthpiece and after at least 5
seconds, press the “C” button to activate the sampling routine.
Once the system has analysed the sample it will display the result.