Loblaws PC25762 User manual

100,000 BTU double lid gas grill
instructions manual model # PC25762
LOBLAWS INC.
1 PRESIDENT’S CHOICE CIRCLE,
BRAMPTON, ONTARIO L6Y 5S5 CANADA © 2008

SAVE THESE INSTRUCTIONS FOR
FUTURE REFERENCE. IF YOU ARE
ASSEMBLING THIS UNIT FOR SOMEONE
ELSE, GIVE THIS MANUAL TO HIM OR
HER TO SAVE FOR FUTURE REFERENCE.
FOR CUSTOMER SERVICE, PLEASE CALL 1-877-630-5396 (TOLL-FREE),
MONDAY THROUGH FRIDAY FROM 10:00 AM TO 7:00 PM (EST).
DO NOT RETURN TO PLACE OF PURCHASE.
DANGER: If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. Open lid.
4. If odour continues, keep away from the appliance
and immediately call your gas supplier or your
fire department.
WARNING:
1. Do not store or use gasoline or other flammable
liquids or vapours in the vicinity within 7.62 m/25
ft of this or any other appliance.
2. An LP (liquid propane) cylinder not connected
for use shall not be stored in the vicinity of this
or any other appliance.
2

WARNING:
Improper installation, adjustment, alteration, service or
maintenance can cause injury or property damage.
Read the installation, operation and maintenance
instructions thoroughly before installing or servicing
this equipment.
DANGER:
Failure to follow these instructions could result in a
fire or explosion that could cause property damage,
personal injury or death.
DANGER:
DO NOT use gas grill for indoor cooking or heating.
TOXIC fumes can accumulate and cause asphyxiation.
DO NOT use in or on boats or recreational vehicles.
WARNING:
FOR YOUR SAFETY:
For outdoor use only (outside any enclosure).
3

GRILL OPERATION 1-2-3
Before grilling:
1. Keep your grill a safe distance away from
your property.*
2. Always perform a leak-test on all connections
and hoses.*
3. Keep children away from the grill.
During grilling:
To avoid tripping safety valves, please follow
these instructions carefully!
1. First open lid and turn gas tank on slowly.
2. Turn only one knob on at a time when lighting
up the grill.
3. Use protective gloves when grill gets hot.
*Please refer to the Owner’s Manual for details.
After grilling:
1. Burn grill for 10-15 minutes to burn off food residues.
2. Wait until the grill is completely cooled before
closing lid.
3. Clean up grease build-up and cover your grill.
4

SAFETY INSTRUCTIONS
Always read and understand the WARNINGS and
INSTRUCTIONS that are contained in this manual
before attempting to use this gas barbecue grill, to
prevent possible bodily injury or property damage.
Always keep this manual for convenient future reference.
TABLE OF CONTENTS
SECTION ONE
Safety instructions.................................................................................6
General information ............................................................................ 13
SECTION TWO
Parts list – Description ......................................................................... 14
Assembly instructions...........................................................................16
SECTION THREE
Safety ..............................................................................................28
Gas cylinder connection ......................................................................30
Leak-testing ....................................................................................... 31
SECTION FOUR
Lighting instructions .............................................................................32
Reset procedure .................................................................................36
SECTION FIVE
Cleaning ..........................................................................................38
Troubleshooting..................................................................................40
SECTION SIX
Limited warranty .................................................................................44
Read this Owner’s Manual carefully and completely before using your grill
to reduce the risk of fire, burn hazard or other injury.
5

SECTION ONE
SAFETY INSTRUCTIONS
NOTE: The use and installation of this product
must conform to local codes. In the absence of
local codes, use the National Fuel Gas Code,
ANSI Z223.1/NFPA54. Reference to Natural Gas
and Propane Installation code CSA B149.1 or
Propane Storage and Handling code B149.2
IMPORTANT NOTICE: READ ALL INSTRUCTIONS
PRIOR TO ASSEMBLY AND USE.
Safety First!
Read and understand all warnings and precautions
prior to operating your grill.
WARNING:
1. This grill is for outside use only. It should not
be used in a building, garage or any other
enclosed area.
2. The use of alcohol, prescription or non-prescription
drugs may impair an individual’s ability to properly
assemble or safely operate this appliance.
6

3. Always open the grill lid carefully and slowly
as heat and steam trapped within the grill could
cause severe burns.
4. Always place your grill on a hard and level
surface far away from combustible materials
and structures. An asphalt or blacktop surface
may not be acceptable for this purpose.
5. Do not leave a lit grill unattended.
6. Keep children and pets away from the grill
at all times.
7. This is not a tabletop grill. Do not place this grill
on any type of tabletop surface.
8. Do not use the grill in high winds.
9. This grill must be used with propane gas only
(propane gas cylinder not included).
10. Do not attempt to attach this grill to the
self-contained propane system of a camper,
trailer, motor home or house
11. Do not use charcoal or lighter fluid.
12. Do not use gasoline, kerosene or alcohol for
lighting. In Canada, the LP gas cylinder must
be constructed and marked in accordance
with specifications of the National Standard
7

of Canada, CAN/CSA-B339, Cylinders, Spheres
and Tubes for Transportation of Dangerous
Goods; and Commission.
13. This outdoor gas appliance is not intended
to be installed in or on recreation vehicles
and/or boats.
14. Do not attempt to move the grill while it is lit.
15. Do not use the grill unless it is COMPLETELY
assembled and all parts are securely fastened
and tightened.
16. Keep combustible items and surfaces at least
60.96 cm/24" away from the grill at all times.
DO NOT use this gas grill or any gas product
under any overhead enclosure or near any
unprotected combustible constructions.
17. Do not use in an explosive atmosphere.
Keep grill area clear and free from combustible
materials, gasoline and other flammable vapours
and liquids.
18. Do not attempt to use or assemble with missing
or damaged parts. Contact customer service for
a replacement.
8

CAUTION: PREVENTION OF BURNS
1. To avoid burns, do not touch metal parts of
the grill until they have completely cooled for
at least 45 minutes or unless you are wearing
protective gear such as pot holders, protective
gloves or mittens.
2. Do not alter the grill in any manner.
3. Clean and inspect the hose before each use.
If there is evidence of abrasion, wear, cuts
or leaks, the hose must be replaced prior to
operation. The replacement hose assembly
should be in accordance with the
manufacturer’s specifications.
4. Move gas hoses as far away as possible
from hot surfaces and dripping hot grease.
5. Never keep a filled gas container in a hot car
or car trunk. Heat will cause the gas pressure to
increase, which could open the relief valve and
allow gas to escape.
9

SAFE LOCATIONS FOR USE OF THIS
OUTDOOR GRILL
DANGER:
Never use this outdoor grill inside any building,
garage, shed or breezeway, or inside any boat,
trailer or recreational vehicle, to prevent a possible
fire and to prevent the possibility of carbon monoxide
poisoning or asphyxiation.
WARNING:
1. Do not use this appliance under overhead
combustible surface or covered area
(e.g., awnings, umbrellas, porches or gazebos).
2. Always confirm that this grill is not positioned
under the overhang of a house, a garage or other
structure before lighting it. An overhang will serve
to deflect flare-ups and radiated heat into the
structure itself, which could result in a fire.
3. Always confirm that this grill is positioned more
than 60.96 cm/24" away from any combustible
materials or surface before lighting it, and that no
10

gasoline or other volatile substances are stored in
the vicinity of this grill.
4. The temperature of a grease fire or of the
radiated heat might otherwise be sufficient to
ignite nearby combustible or volatile substances.
5. Always locate this grill where there will be ample
combustion and ventilation air, but never position
it in the direct path of a strong wind.
6. Never allow the grill to operate while unattended,
to prevent uncontrolled grease fires from erupting.
7. Never attempt to move this grill while it is in
operation or while it is still hot, to prevent possible
personal injury.
8. Never store or use gasoline or other flammable
or volatile substances in the vicinity of this grill
or in the vicinity of any other heating-generating
appliance, because of the danger of starting
a fire.
9. Always confirm that the installation of this grill
conforms with the requirements of all local codes
or, in the absence of applicable local codes,
with either the National Fuel Gas Code,
ANSI Z223.NFPA 54 or CAN/CGA-B149.2.
11

DANGER: GAS SAFETY
Liquid p ro pane (LP) is flammable and hazardous
if handled improperly. Become aware of its
characteristics before using any propane product.
• Propane characteristics: Flammable, explosive
under pressure, heavier than air and settles in
pools in low areas.
• In its natural state, propane has no odour.
For your safety, an odorant has been added.
• Contact with propane could cause freeze burns
to the skin.
• This grill is shipped from the factory for propane
gas use only.
• Never use a propane cylinder with a damaged
body, valve, collar or footing.
• Dented or rusted propane cylinders may be
hazardous and should be checked by your
propane gas supplier.
CAUTION:
• It is essential to keep the grill’s valve compartment,
burners and circulating air passages clean.
12

venturi tube
valve nozzle
• Inspect the grill before each use.
1. Inspect all hoses and connections and
make certain they are secure.
2. Check and clean the burner venturi tubes for
spider and insect nests by removing the burner
and inserting a bottle brush cleaner into each
tube to make sure the passage is clear.
A clogged tube can lead to a fire beneath the grill.
3. Ensure that the valve nozzle is pointing straight
and completely inserted into the venturi tube.
GENERAL INFORMATION
1. A propane gas cylinder is required for operation.
2. This gas grill is NOT intended for commercial use.
13

14. right side shelf, 1 pc
15. side burner knob, 1 pc
16. side knob seat, 1 pc
17. side burner assembly, 1 pc
18. flame tamer, 5 pcs
19. cooking grid, 3 pcs
20. searing grid, 1 pc
21. warming grid, 1 pc
22. grease cup support, 2 pcs
23. grease cup, 2 pcs
24. motor support, 1 pc
25. grease pan, 1 pc
26. grease pan stopper, 1 pc
1. bottom panel assembly,
1 pc
2. left side panel, 1 pc
3. right side panel, 1 pc
4. back panel, 1 pc
5. left drawer support, 1 pc
6. right drawer support, 1 pc
7. cylinder clip, 1 pc
8. spare cylinder stopper,
1 pc
9. front beam, 1 pc
10. drawer, 2 pcs
11. door, 2 pcs
12. body assembly, 1 pc
13. left side shelf, 1 pc
SECTION TWO
PARTS LIST
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A. bolt (M6x20), 4 pcs
B. bolt (M6x15), 26 pcs
C. bolt (M4x15), 20 pcs
D. bolt (M4x10), 2 pcs
E. flat washer (M6), 25 pcs
F. spring washer (M6), 25 pcs
G. flat washer (M4), 22 pcs
H. spring washer (M4), 20 pcs
I. nut (M6), 2 pcs
J. nut (M4), 20 pcs
K. screwdriver, 1 pc
HARDWARE LIST
15

ASSEMBLY INSTRUCTIONS
STEP 1
Remove all contents from the carton packaging. Make sure all parts are
present before attempting assembly. Once the grill is fully assembled, go back
and check to make certain all the bolts are secure. Tighten again using the
screwdriver provided if necessary.
Note: Before beginning assembly, make certain the two swivel casters on the
bottom panel assembly are locked.
a) Align the holes on 3right side panel with the holes on the 1bottom panel
assembly.
b) Insert each pre-installed bolt on the right side panel into the pre-drilled holes
on the bottom panel and tighten by hand until secure.
c) Repeat the procedure for the 2left side panel. Go back to tighten all the
bolts using the screwdriver provided.
16
1
2
3
pre-installed bolt (6)

STEP 2
a) Loosen the four bolts pre-installed on the left and right side panels and insert
the 4back panel. Tighten by hand until secure.
b) Align the holes on the 4back panel with the holes on the 1bottom panel
assembly. Insert Bone bolt into each pre-drilled hole on the bottom panel.
c) Tighten all bolts using the screwdriver provided.
STEP 3
a) Align the holes on the 5left drawer
support with the holes on the 1bottom
panel assembly.
b) Insert Bone bolt with Fone spring
washer and Eone flat washer into
each pre-drilled hole. Tighten by hand
until secure.
c) Align the holes on 5left drawer
support with the holes on 4
back panel.
d) Insert Bone bolt with Fone
spring washer and Eone flat
washer into each pre-drilled hole.
Tighten by hand until secure.
e) Repeat the procedure for the
6right drawer support.
f) Go back to tighten all the bolts
using the screwdriver provided.
17
4
pre-installed bolt (4)
BF E
56
4
B

STEP 4
a) Align the holes on the 7beam of cylinder clip with the holes on 6right
drawer support as shown.
b) Insert Bone bolt with Fone spring washer and Eone flat washer into
each pre-drilled hole. Tighten by hand until secure.
c) Align the holes on the 7beam of cylinder clip with the holes on the 3right
side panel as shown.
d) Insert Bone bolt with Fone spring washer and Eone flat washer into
each pre-drilled hole. Tighten by hand until secure.
e) Go back to tighten all the bolts using the screwdriver provided.
STEP 5
a) Align the hole on the
8spare cylinder stopper
with the hole on the 2
left side panel as shown.
b) Insert Bone bolt with F
one spring washer and E
one flat washer into the
pre-drilled hole. Tighten
the bolt using the
screwdriver provided.
18
7
EFB
B F E
8

C
G
H
J
10 10
STEP 6
Drawer assembly: Make sure the drawer with the lighting stick is installed onto
the upper drawer support, and make sure the lower drawer is installed first.
a) Install lower drawer first: Pull out the two track supports on the 10 drawer.
b) Align the holes on the right track support with the holes on the 6right
drawer support.
c) Insert Cone bolt into each pre-drilled hole on the right track support and
drawer support, then place Gone flat washer, Hone spring washer and J
one nut onto each bolt as shown. Tighten by hand until secure.
d) Repeat the procedure for the left track support and the left drawer support.
e) Go back and tighten all the bolts using the screwdriver provided.
f) Repeat the procedure to install the upper drawer.
19

EFB9
STEP 7
a) Place the 9front beam on the front of cart assembly.
b) Align the holes on the front beam with the top and side holes on the frame of
right side panel.
c) Insert Bone bolt with Fone spring washer and Eone flat washer into
each hole. Tighten by hand until secure.
d) Repeat the procedure for the frame of left side panel.
e) Align the hole on the front beam with the top hole on right drawer support.
f) Insert Bone bolt with Fone spring washer and Eone flat washer into
each hole. Tighten by hand until secure.
g) Repeat the procedure for the left drawer support.
h) Go back and tighten all bolts using the screwdriver provided.
20