Lucam HCP Series User manual

LUCAM B.V
Lucam b.v * Dukaat 19 * 8305BC * Emmeloord
1
Lucam HCP, Lucam HRW and Fairtype air
handling units with counterflow exchanger
and / or indirect evaporation cooling or
recovery wheel
Installation, operation and maintenance
manual

LUCAM B.V
Lucam b.v * Dukaat 19 * 8305BC * Emmeloord
2
Index
Index ..................................................................................................................................................... 2
1. General .............................................................................................................................................. 3
1.1. Applications. .................................................................................................................................... 3
2. Safety instructions............................................................................................................................... 3
2.1 Safety switch / main switch ............................................................................................................ 3
2.2 Risk............................................................................................................................................... 4
3. Dimensions and weight........................................................................................................................ 4
4. Transport............................................................................................................................................ 4
4.1 Loading / unloading ....................................................................................................................... 5
5. Placement of the unit. ......................................................................................................................... 6
5.1 Condensate drain ........................................................................................................................... 6
5.2 Duct connection ............................................................................................................................. 7
5.3 Connecting cabinet parts ................................................................................................................ 7
6. Electrical connection............................................................................................................................ 8
6.1 CE-marking.................................................................................................................................... 8
7. Operation of the unit ........................................................................................................................... 9
7.1 Operation ...................................................................................................................................... 9
7.2 Ease of use and safety ................................................................................................................... 9
7.3 Manual .......................................................................................................................................... 9
7.4 Start-up of the unit ........................................................................................................................ 9
8. Technical specifications. .................................................................................................................... 10
9. Alarm list .......................................................................................................................................... 10
10. Service maintenance .................................................................................................................... 10
10.1 Filters ........................................................................................................................................ 10
10.2 Heat exchanger.......................................................................................................................... 10
10.3 Indirect evaporation section........................................................................................................ 10
10.4 Inspection doors ........................................................................................................................ 10
10.5 Conventional Cooling system....................................................................................................... 10
11. Warranty ........................................................................................................................................ 11
12. Liability ........................................................................................................................................... 11
13. Material Statement .......................................................................................................................... 12
14. Disassembly .................................................................................................................................... 13
15. EC declaration of conformity ........................................................................................................... 14

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1. General
1.1. Applications.
The air handling units are calculated in compliance with the ERP directive for comfort ventilation. Depending
on the selected variant, these are used such as offices, schools, nurseries, public spaces, shops, homes, etc.
The air handling units are designed in such a way that the air flows are separated. Also, the air handling
units are suitable for indoor and outdoor installation with a standard hygienic execution by using a very
smooth surface with a unique rubber seal.
The HCP air handling units with a standard capacity of 600-16,800m3/h and is a compact ventilation system
with a thermal efficiency of up to 90%. These units are equipped with fans provided with EC technology
motors.
The HRW air handling units with a standard capacity of 1,200-28,000m3/h and is a compact ventilation
system with a thermal efficiency of up to 80% and a latent efficiency up to 80% These units are equipped
with fans provided with EC technology motors.
The Fairtype air handling units with a standard capacity of 600-16,800m3/h and it is a compact ventilation
system with a thermal efficiency of up to 90% including an indirect evaporation section for cooling with an
evaporation efficiency of up to 115%. These units are equipped with fans provided with EC technology
motors.
2. Safety instructions
The installation of the air handling unit must be carried out in accordance with the general and locally
applicable building, safety and installation regulations of municipality, electricity and water supply company.
Personnel concerned must familiarize themselves with this instruction before starting up this installation.
Damage to the air handling unit or parts thereof, as a result of improper handling by the end user
or the installer is not covered by the warranty
Warning
Only licensed electrician or service personnel trained by Lucam b.v may do changes to the air
handling unit regarding the electrical installation or connections perform external functions.
2.1 Safety switch / main switch
There is a main switch on the air handling unit, which is located on the operating side of the unit. The air
handling unit should usually be started and stopped via the terminal, not with safety switch.
Always switch off the main switch when carrying out work on the air handling unit, unless otherwise stated
in the appropriate instruction.

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Lucam b.v * Dukaat 19 * 8305BC * Emmeloord
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2.2 Risk
Warning
Before starting the installation / service, it must be ensured that the voltage at the unit is
interrupted.
Risks associated with moving parts
The moving parts are rotating fans, closing / opening air valves, heat wheels, pumps.
Inspection doors serve as protection for both the rotating parts and heat recovery part.
If no ducts are connected to the channel connections, they must be provided with a touch protection.
Warning
Inspection doors should not be opened when the unit is operating. At normal operation, the unit
is stopped with the stop button on the terminal.
Do not open inspection doors until the unit has stopped, fans and/or air valves are in a standing
position. If not, there may be pressure on the door, they may be pushed out.
3. Dimensions and weight.
The weight and dimensions of the respective unit is indicated in the technical data sheets of the air handling
unit.
4. Transport.
The air handling unit is supplied plug and play. Entirely assembled on legs or foundation frame. This within
the applicable legal dimensions 1300-245-250cm (LWH) unless otherwise mention.
Accessories such as air hoods, heaters, coolers, hand terminal, servo motors for external
components, etc. are packed and placed in or on the air handling unit
Warning
The loose accessories must be removed out or of the air handling unit before start-up of the
unit.

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4.1 Loading / unloading
When the unit is delivered, we would like to point out that the delivery is complete and undamaged. The
unit is only allowed to be transported in the position as they will be installed in the end.
When transporting with a forklift truck or roller blocks, make sure that the spoons or rollers are under the
frame and not on the bottom panel.
Warning
The buyer is liable for damage that occurs during unloading at the destination.
Proper lifting equipment must be taken into account when hoisting the unit!
Warning
Use equalizers (A) to lift the unit. This will keep the sides of the unit free and the lifting cables
do not damage the unit.

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5. Placement of the unit.
The air handling units are intended for installation on horizontal surfaces, that's why it is important that the
unit is placed level. The construction must also be taken into account under the unit to be placed.
Before installation of the unit, the necessary space for inspection and service must be available. It is
recommended to keep this space equal to the width of the unit, with a minimum space of 70 cm on the
service side.
Safety
The concern for the safety of the unit can be described as safely installed, inspection doors are
fitted with lockable hinges, and are locked to prevent unauthorized access to internal
components of the unit.
Also note that the unit is connected correctly and duct-technically, by means of ducts and/or air
hoods. This is to prevent contact hazard, valves or fans.
5.1 Condensate drain
Pay attention
The condensation drain must be connected. The condensation drain must be fitted with
ball siphon or siphon including drop. Specific information regarding application in overpressure
or under pressure situation see instruction with the delivered siphon.
Warning
In an outdoor installation, the siphon must be equipped with siphon heating.

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5.2 Duct connection
The outside air intake duct and the return duct must be between the roof and/or facade duct and the air
handling unit insulated vapor-tight. This to prevent condensation on the outside of the ducts.
The indoor supply system must be insulated if it is outside the isolated shell of the building.
Pay attention
It is important that the ducts are connected to the correct connections, outside air intake,
exhaust air, return air, supply air.
There are marking stickers at the connections for checking.
To avoid unnecessary noise from the unit, it is recommended to install mufflers in the exhaust
and supply duct.
5.3 Connecting cabinet parts
When coupling cabinet parts, they must be placed directly opposite each other and by means of the brackets
to be connected. See picture.
Pay attention
It is important to provide the coupling parts to 1 part with a draft belt. E.g. 15-20mm. This
clamps as soon as the cabinets are pulled together, this gives a leak-free solution.

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6. Electrical connection
Warning
Check the power supply at the main switch according to the connections!
Pay attention
Type A earth leakage circuit breakers are not suitable.
The air handling units are plug and play, this means that if there is a power supply and control device is
connected the unit can already run. Depending on the type of unit, the power supply is 230Vac or 400Vac.
The external connections must be connected in accordance with the supplied terminal strip description.
6.1 CE-marking
Lucam b.v. is a company engaged in building air handling units.
To guarantee our quality and to make it clear that Lucam b.v. delivers quality an independent company is
switched on. Avan BV has tested the air handling units and they therefore have the CE received approval.
What does a CE inspection entail?
Many industrial products that appear on the market or are in use within the European Union (EU) taken
must bear the CE mark. With the mandatory CE marking, the manufacturer of the
product indicates that the product meets the minimum requirements regarding the safety of the product.
Based on one or more product guidelines, the product is provided with CE marking. Are there
for example, there are moving parts on the product and an energy supply is the Machinery Directive
applicable.
Electric driven air handling units clearly fall within the definition of a machine and are based on
to be CE marked with the requirements of the Machinery Directive. Avan BV is specialized in the guidance of
manufacturers with regard to the CE marking of machines. The guidance exists among others from:
1. Directive (s) and standard setting
2. Assessment of the product against the directive (s)
3. Verification of the documentation against the directive (s)
4. Contact with suppliers on behalf of the customer
5. Purchasing advice
6. Risk inventories
7. Drawing up the user manual
8. Review the electrical installation of the machine in accordance with NEN EN IEC 60204-1
9. Supply of manufacturers declaration of conformity

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Lucam b.v * Dukaat 19 * 8305BC * Emmeloord
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7. Operation of the unit
7.1 Operation
The units are equipped with the CP1 control. This control controls the entire unit.
The control is extremely easy to adjust using the remote control or laptop / computer. If you choose to
operate via computer or laptop, no software is required. The software is completely web-based. So you can
connect the controller to your PC / laptop or network with a network cable and get full access via your web
browser.
There are two types of controllers to operate the unit.
The basic control is a compact, graphic, touch control panel for the everyday user of
central ventilation. The touch control panel is ideal for adjusting the comfort level where
ventilation is provided by a central ventilation unit. The color touchscreen is easy and
intuitive to use. Both the temperature and the air exchange can be adjusted. There is
also a timer setting to activate.
The advanced controller is a user-friendly control panel for installation within an air
handling unit or inside on the wall. The color touchscreen is easy and intuitive to
use. The menus are logical, easy to navigate and have easily recognizable symbols.
This controller is used for the commissioning and everyday operation of the air
handling unit and in connection with service. All system values can be seen while
the settings are password protected.
For detailed information about the controller, see https://lucam-air.nl/handleiding/
7.2 Ease of use and safety
All menus and graphics are specially adapted to this specific version of the unit and the individual user and
contain only relevant data.
Operation may only be performed by authorized persons who have access to the system. Alarms of the unit
have the highest priority and are visualized by a red-light flashing. Both control units provide a full view in
terms of ease of use and safety and focuses on optimal reduced of energy consumption.
7.3 Manual
The operating manual for the respective control center is supplied separately.
7.4 Start-up of the unit
The controller is preprogrammed based on installed components and the basic setting.
The controller is programmed with the following boot order.
The unit is started by clock or manual operation in the following order
•Return / outside air damper opens after delay (adjustable)
•Bypass valve closes 100% (heat recovery)
•Reheater opens 50% (% adjustable)
•Return fan starts (delayed adjustable)
•Supply fan starts (delayed adjustable)
Start-up mode is completed, and the unit is operating.

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8. Technical specifications.
The technical specifications are supplied separately for each system.
9. Alarm list
The alarm list is supplied as an attachment, which refers to all types of alarm and texts that may occur
during the operation of the unit.
Each alarm has an ID number that is recorded in the alarm log along with the text alarm when an alarm
occurs.
10. Service maintenance
Good and proper maintenance is necessary for a for good and long-term functioning of the air handling unit.
10.1 Filters
The filters should be periodically checked for contamination. It is advised to do this at least twice per year,
depending on the local pollution. Replace the filters if they are dirty.
Under normal circumstances this will be every six months.
The unit should never be used without filters. In addition to purifying the supplied air, the
filters also have the task of protecting the components in the unit. This guarantees a long life of the unit and
saves on maintenance costs
10.2 Heat exchanger
During inspection of the filters, the aluminum counterflow plate heat exchanger must also be checked on
pollution. A heat wheel must also be checked for pollution, but also whether the wheel is still is rotating.
Strong pollution can occur due to the timely replacement or absence of the filters. This is possible up to lead
to a decrease in capacity and an increase in energy consumption.
If the heat exchanger is very dirty, you must immediately contact the service department of your supplier
10.3 Indirect evaporation section
The indirect adiabatic cooling system must be inspected at least once a year. The nozzles must be checked
for a complete spray pattern. The built-in water filter needs to be cleaned. The built-in UV lamp should be
replaced once every 2 years. The water collector should be cleaned if necessary. If the water section is
heavily polluted, you should immediately contact the service department of your supplier
10.4 Inspection doors
The inspection doors are fitted with plastic hinges. The hinges also serve as a closure.
Before opening and closing the doors, the closures must always be at an angle of 90 degrees be opened.
The door is then opened or closed by using the handle.
Because the hinges / closures can be locked with an Allen key, one of each door can hatch be made. The
hinges and door rubbers should be regularly cleaned with Vaseline or silicone spray are being treated. This
keeps the doors in good working order and the seals flexible
10.5 Conventional Cooling system
If a conventional cooling system is installed with cooling refrigerant, the cooling system must be maintained
in accordance with the logbook. The logbook is supplied to the installer and will be fully accountable
afterwards.

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11. Warranty
The unit is covered by a factory warranty of 1 year after commissioning, but no later than 6 months after
delivery of the unit. The warranty only covers material, but not the services. The warranty only covers if
demonstrably completed maintenance has been carried out in accordance with our instructions and by a
recognized installer.
Warranty claims can only be exercised for defects in material and production errors. The device should not
be disassembled by possible claim without our written permission.
Spare parts warranty is only provided if supplied by us and have been installed by a recognized installer.
Warranty extension is only granted in consultation and recorded in writing. If no maintenance has been
performed on the installation the warranty becomes void.
12. Liability
The device is designed and manufactured as a ventilation system with the possibility of temperature change.
The unit serves to ventilate by taking contaminated air outside the building and supplying fresh filtered air.
Any other use is considered misuse and can lead to damage to the device or persons, Lucam b.v. cannot be
held liable for this.
Lucam b.v. accepts no liability for damage that can be traced back to:
1. Violations of the safety, operating and maintenance requirements of these technical documentation.
2. Use of materials not supplied by Lucam b.v. In such cases the responsibility solely by the installation
company.
3. Normal wear.

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13. Material Statement
Materials that the user or treated air comes into contact with:
•The walls of the unit are made of galvanized sheet steel type magic zinc
•Heat exchanger made of aluminium
•Various power cables with PVC insulation
•Electric motors consisting of galvanized steel, aluminium and copper
•heating register made of steel, copper and aluminium
•air filter made of glass fibber, steel, PVC
Other materials, occurs in small quantities:
•acrylic, silicone sealants
•sealing of the gaskets in EPDM rubber
•various screws, nuts and blind rivets of steel, as well as small amounts of copper and brass.
•
Materials in total as service personnel can get in touch with:
•plastic insulated electrical wires
•various other electrical parts
Safety:
Materials: The materials are considered to be absolutely harmless
Use:The device is an electrical appliance and the power supply must be disconnected for
maintenance and inspection. The unit also includes running engines, it must have time to stop
before opening the inspection door, as well as surface heating with sometimes high operating
temperature.

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14. Disassembly
After the period of use, the installation must be dismantled by qualified personnel. Before starting the
disassembly, the installation must be de-energized. Live cables must be removed by electricians. All
medium-carrying components (coolers, heaters, etc.) must be completely emptied and in accordance with
the applicable lines are removed.
Warning
Think in particular of freon-containing installations
After all this, the air handling unit can be disassembled. All metals and plastic parts must be separated after
sorting. It should be taken into account that load bearing parts of metal, aluminum and / or plastic may be
outdated and therefore the no longer meet the original static load limit. This is due to the constant exposure
to the weather and UV rays, especially in outdoor installations. When the bearing parts of metal and plastic
are outdated, transport must be done with safe, modern lifting equipment. Metal and plastic parts must be
sorted according to local regulations separated and disposed of. Electrical and electronic parts should be
treated as electronic waste drained.
When handling dusty parts (such as filters, mineral wool products, etc.), appropriate ones should be used
protective clothing, protective gloves and respiratory protection are worn

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15. EC declaration of conformity
Manufcaturer
Lucam B.V
Dukaat 19
8305 BC EMMELOORD
Tel: [phone]
E-mail: [e-mail]
Hereby declares that:
Products:
HCP-B 800, HCP-B 1200, HCP-B 1600, HCP-B 2300, HCP-B 800, HCP-B 1200, HCP-B 1600, HCP-B 2300, HCP 1200, HCP 1600, HCP 2300,
HCP 3500, HCP 4800, HCP 6200, HCP 8000, HCP 9600, HCP 12000, HCP 14400, HCP 16800, HCP 1200, HCP 1600, HCP 2300, HCP 3500,
HCP 4800, HCP 6200, HCP 8000, HCP 9600, HCP 12000, HCP 14400, HCP 16800, HCP-V 800, HCP-V 1600, HCP-V 2400, HCP-V 3200,
HCP-S 1150, HCP-S 1600, HCP-S 2400, HCP-S 3600, HCP-P 800, HCP-P 1200, HCP-P 1600, HCP-P 2300, HCP-IC 1200, HCP-IC 1600, HCP-
IC 2300, HCP-IC 3500, HCP-IC 4800, HCP-IC 6200, HCP-IC 8000, HCP-IC 9600, HCP-IC 12000, HCP-IC 14400, HCP-IC 16800, HCP-IC
1200, HCP-IC 1600, HCP-IC 2300, HCP-IC 3500, HCP-IC 4800, HCP-IC 6200, HCP-IC 8000, HCP-IC 9600, HCP-IC 12000, HCP-IC 14400,
HCP-IC 16800, HRW-IC 3000, HRW-IC 4500, HRW-IC 5600, HRW-IC 9500, HRW-IC 13000, HRW-IC 16000, HRW-IC 20000, HRW-IC
24000, HRW-IC 28000, HRW-IC 3000, HRW-IC 4500, HRW-IC 5600, HRW-IC 9500, HRW-IC 13000, HRW-IC 16000, HRW-IC 20000, HRW-
IC 24000, HRW-IC 28000, HRW-V 3000, HRW-V 4500, HCP-WM 600, HCP-WM 800, HCP-B-HP 800, HCP-B-HP 1200, HCP-B-HP 1600, HCP-
B-HP 2300, HCP-HP 1200, HCP-HP 1600, HCP-HP 2300, HCP-HP 3500, HCP-HP 4800, HCP-HP 6200, HCP-HP 8000, HCP-HP 9600, HRW-B
800, HRW-B 1200, HRW-B 1600, HRW-B 2300, HRW-B 800, HRW-B 1200, HRW-B 1600, HRW-B 2300, HRW-B-HP 800, HRW-B-HP 1200,
HRW-B-HP 1600, HRW-B-HP 2300, HRW 3200, HRW 4100, HRW 5600, HRW 7100, HRW 8800, HRW 11500, HRW 13500, HRW 16500,
HRW 20000, HRW 22800, HRW 25000, HRW 30000, HRW 3200, HRW 4100, HRW 5600, HRW 7100, HRW 8800, HRW 11500, HRW 13500,
HRW 16500, HRW 20000, HRW 22800, HRW 25000, HRW 30000, HRW-HP 3200, HRW-HP 4100, HRW-HP 5600, HRW-HP 7100, HRW-HP
8800, HRW-HP 13500, HCP-F 1200, HCP-F 1600, HCP-F 2300, HCP-F 3500, HCP-F 4800, HCP-F 1200, HCP-F 1600, HCP-F 2300, HCP-F
3500, HCP-F 4800, HRW-IHP 3200, HRW-IHP 4100, HRW-IHP 5600, HRW-IHP 7100, HRW-IHP 8800, HRW-IHP 11500, HRW-IHP 13500,
HRW-IHP 16500, HRW-IHP 20000, HRW-IHP 22800, HRW-IHP 25000, HRW-IHP 30000, HRW-IHP 3200, HRW-IHP 4100, HRW-IHP 5600,
HRW-IHP 7100, HRW-IHP 8800, HRW-IHP 11500, HRW-IHP 13500, HRW-IHP 16500, HRW-IHP 20000, HRW-IHP 22800, HRW-IHP 25000,
HRW-IHP 30000, Fairtype 600, Fairtype 1200, Fairtype 1600, Fairtype 2300, Fairtype 3500, Fairtype 4800, Fairtype 6200, Fairtype 8000,
Fairtype 9600, Fairtype 12000, Fairtype 14400, Fairtype 16800
Is manufactured in accordance with:
EUROPEAN PARLIAMENT and the Council Directive 2006/42 / EC of 17 May 2006. May 2006 on
the approximation of the laws of the Member States relating to machinery, with special reference to Annex 1
on essential requirements in the field of health and safety related to the design and construction of machinery
and safety components.
European Parliament and the Council of Council Directive 2004/108 / EC of 15. December 2004 on
the mutual approximation of the laws of the Member States with regard to electromagnetic capabilities and
coordinated after the the aforementioned directive of 17. May 2006
European Parliament and the Council Directive 2006/95 / EC of 12. December 2006 on the
approximation of the Member States' laws on electrical equipment designed for use within certain voltage
limits

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Lucam b.v * Dukaat 19 * 8305BC * Emmeloord
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EUROPEAN PARLIAMENT and the Council Directive 2009/125 / EC of 21. October 2009 establishing a
framework for the Establish eco-design requirements for energy related products
REGULATION (EU) No 1253/2014 of 7 of the Commission. July 2014 , on the implementation of the
European Parliament and Council Directive 2009/125 / EC as regards the ecodesign requirements for
ventilation units
And are produced according to European harmonized standards in the following:
DS / EN ISO 12100-2011
The standard specifies the basic terminology, principles and a methodology to ensure safety in the
construction of the machines.
DS / EN ISO 13857: 2008
Machine safety safety distances to prevent reaching hands, arms, legs and feet in the danger zones
DS / EN ISO 61000-6-2-2005
Electromagnetic Compatibility (EMC) Part 6-2: Generic Standards Immunity for Industrial Environments
DS / EN ISO 61000-6-3-2007
Electromagnetic Compatibility (EMC) Part 6-3: General Standards Immunity for Household, Commercial and
Light Industrial environments
DS / EN 60204-1: 2006
Safety of machinery-electrical equipment of machines-part 1: general requirements
DS / EN 308: 1997
Heat exchangers test methods for determining air to air performance and flue gas heat recovery
devices
DS / EN 13141-7: 2010
Building ventilation performance and function testing of parts / products for residential ventilation part 7 DS /
EN 1886: 2008
Ventilation for buildings-air treatment plant-mechanical performance
DS / EN-13053
Buildings ventilation-air treatment plant performance characteristics for plants, parts and sections
Lucam B.V
Michel Valkema
directeur