M. J. MAILLIS GROUP SIAT BeeWrap User manual

Code SBC0029874
English language ed. 03-2016 - rev. 0
BeeWrap
Semiautomatic
Pallet Wrapping
ROBOT
https://goo.gl/CjKgzr
Translation of the
“ORIGINAL INSTRUCTIONS”
Operation and
maintenance manual

No part of this publication may be reproduced without the written consent of the Manufacturer. Pursuing a policy of continuous improvement, the Manufacturer reserves the right to change this
document without notice, provided that such changes do not create risks to safety.

Warranty Conditions
Within the restrictions expressed below, the supplier commits to repairing any possible manufacturing
defects that arise during the twelve (12) months of
machine, and however no more than thirteen (13) months from the delivery date.
The warranty does not cover:
- transport damage;
- damage due to incorrect installation;
- improper use of the machine or negligence;
- poor maintenance;
- parts subject to normal wear (such as belts, rolls in rubber, gaskets, brushes, etc.) as well as electrical
parts.
stating the serial number of the machine. The client must send the supplier the faulty part for repair or
replacement. The supplier must carry out the repairs within a reasonable period of
time. With these repairs or replacements, the supplier fully complies with his warranty obligations.
If the repairs or replacements must take place where the machine is installed, the costs of labour, travel
For materials not built by the supplier, such as electrical equipment and motors, the client avails of the
same warranty received from the suppliers of these materials.
The supplier cannot guarantee compliance of the machinery with legislation in force in the non-E.U.
countries where they are installed and in particular the legislation relating to accident prevention and
pollution. Adaptation of the machines to the aforementioned standards is the responsibility of the client
who takes full responsibility, releasing the supplier from any liability towards third parties due to non-
compliance with these standards.

1
English languageOperation and maintenance manual
IDM 510-006-0_Sommario
Summary
Safety information
Purpose of the manual ..................................................................................................................... 3
Glossary of the terms ....................................................................................................................... 4
Attached documentation .................................................................................................................. 5
General safety warnings .................................................................................................................. 5
Safety Warnings for Handling and Installation ................................................................................. 6
Safety Warnings for Operation and Use........................................................................................... 7
Safety Manager Obligations ......................................................................................................... 7
Safety Warnings on Misuse.............................................................................................................. 8
Safety Warnings on Residual Risks ................................................................................................. 8
Safety Warnings for Maintenance and Adjustments......................................................................... 9
Safety warnings for the electrical equipment ................................................................................. 10
Safety warnings for the environmental impact ............................................................................... 10
Safety and information symbols ......................................................................................................11
Technical Specications
General description of the machine ............................................................................................... 13
Description of the main components .......................................................................................... 14
Manufacturer and machine identication ....................................................................................... 15
Cycle .............................................................................................................................................. 16
Wrapping types .............................................................................................................................. 17
Residual risks................................................................................................................................. 18
Incorrect uses that are reasonably expected ................................................................................. 20
Optional Accessories...................................................................................................................... 20
Description of the safety devices ................................................................................................... 21
Specications................................................................................................................................. 22
Description of outer areas .............................................................................................................. 23
Position of information and safety plates ....................................................................................... 24
Use and functioning
Recommendations on Operation and Use ..................................................................................... 25
Control description ......................................................................................................................... 26
Programming of the wrapping operation ........................................................................................ 28
Emergency stop and new start-up ................................................................................................. 29
Stop with activation of the emergency button ............................................................................. 29
Stop with activation of the emergency bumper........................................................................... 29
How to start the wrapping cycle ..................................................................................................... 30
Automatic wrapping (single or double)........................................................................................... 31
Automatic wrapping with sheet feeder (single or double) .............................................................. 32
How to recharge the battery........................................................................................................... 33
Maintenance
Recommendations for maintenance interventions ......................................................................... 35
Scheduled maintenance intervals .................................................................................................. 36
Daily check of the safety bumper ................................................................................................... 37
Monthly check of the safety bumper .............................................................................................. 38
Yearly check of the safety bumper ................................................................................................. 39
Problems, causes, remedies.......................................................................................................... 40
How to adjust the feeler ................................................................................................................. 42
Pallet detecting photocell sensitivity adjustment ............................................................................ 43
Replacing the lifting belt of the carriage ......................................................................................... 44
Machine Disposal and Scrapping................................................................................................... 46

2
English language Operation and maintenance manual
IDM 510-006-0_Sommario
Reel holding carriages
Reel holding carriage (M)............................................................................................................... 47
Main components ....................................................................................................................... 47
Film Coil Feeding........................................................................................................................ 48
Tension adjustment of lm .......................................................................................................... 48
Cleaning and replacing the friction disc ...................................................................................... 49
Replacing the outer surface of roller........................................................................................... 50
Reel holding carriage (FM)............................................................................................................. 51
Main components ....................................................................................................................... 51
Film Coil Feeding........................................................................................................................ 52
Tension adjustment of lm .......................................................................................................... 52
Cleaning and replacing the friction disc ...................................................................................... 53
Replacing the outer surface of roller........................................................................................... 54
Reel holding carriage (LP) ............................................................................................................. 55
Main components ....................................................................................................................... 55
Film Coil Feeding........................................................................................................................ 56
Tension adjustment of lm .......................................................................................................... 56
Analytical index............................................................................................................................ 57

3
English languageOperation and maintenance manual
IDM 510-004-1
Safety information
Purpose of the manual
– The purpose of the manual is to inform and train operators so that they can interact
with the machine in SAFE CONDITIONS.
– Its aim is also to prevent risks, to reduce the social costs resulting from accidents and
damage to the health of people, pets, property and to the environment.
– In some cases, accidents may be due to the Operator using the machine care-
lessly.
– Caution is always necessary. Safety is also the responsibility of all the persons
interacting with the machine throughout its operating life.
– Remember that it is too late to think about safety issues when the accident has
already occurred.
– Reading the Operating Instructions is fundamental in order to minimize the risks
and avoid accidents.
– The content of this manual was originally edited by the Manufacturer in the mother
tongue (ITALIAN), in compliance with the professional writing standards and the regu-
lations in force.
– Any translation of the manuals shall be carried out directly and without alterations from
the texts of the ORIGINAL INSTRUCTIONS.
– This applies also to the translations carried out by the agent or by the person who is in
charge of delivering the equipment in the specic linguistic area.
– The Manufacturer reserves the right to make any changes to the content of the manu-
als without prior notice, provided that such changes do not alter the safety level.
– All information supplied by the recipients represents an important contribution to the
improvement of the after-sales service that the manufacturer will offer to his/her cus-
tomers.
– All supplied information is organised into an index and a table of contents, so as to
easily track specic topics of interest.
– The SAFETY WARNINGS and the INSTALLATION MANUAL are supplied as hard-
copy publications.
– The USE AND MAINTENANCE MANUAL, operation diagrams and all other post-
sale documents can be downloaded from the INTERNET.
– Keep the manual and the attached documents in a place known and easily traceable,
so that you may refer to them whenever necessary.

4
English language Operation and maintenance manual
IDM 510-004-1
Safety information
Glossary of the terms
The glossary includes some terms used when processing information, with their
denition, in order to facilitate understanding.
– Training: A process aiming at transferring the knowledge, skills and behaviours re-
quired to work in an autonomous, correct and hazard-free manner.
– Assistant: person chosen, trained and coordinated in an appropriate manner to mini-
mize the risks in carrying out their tasks.
– Emergency stop: voluntary activation of the special control that stops the dangerous
elements of the work unit in the case of imminent risk.
– Stop in alarm conditions: this state causes the components to stop and is activated
when the control system detects a problem in the machine operation.
– General shut down: In addition to the normal stop this state also causes the interrup-
tion of all the power sources (electrical, pneumatic, etc.).
– Operating Stop: state that does not cut off power supply to the actuators, but ensures
control system monitoring in safe conditions.
– Size change: a set of interventions to be carried out before beginning to work with
specications different with respect to the ones previously in use.
– Test-run: a series of operations required to ensure compliance to the design speci-
cations, and to commission the machine under safety conditions.
– Installer: a technician chosen and authorized by the manufacturer or his authorized
representative, among those who full the requirements for installation and testing of
the machine or plant in question.
– Maintenance Operator: a technician chosen and authorized, among those who full
the requirements, to carry out routine and extraordinary maintenance operations on
the machine. Therefore, the maintenance operator shall possess precise knowledge
and skills, with particular skills in the relevant eld.
– Routine Maintenance: all the operations necessary to maintain the functionality and
efciency of the machine. Normally, these operations are scheduled by the manufac-
turer, who denes the necessary skills and methods of action.
– Operator: a person chosen and authorized, among those who full the requirements,
having the knowledge and skills necessary to operate the machine and carry out rou-
tine maintenance interventions.
– Person in charge of the installation: a technical expert who must carry out the instal-
lation in compliance with the laws applicable to the workplace and, at the end, assess
its compliance.
– Residual risks: all the risks remain even if all the safety solutions have been adopted
and integrated when the machine has been designed.
– Expert Technician: A person authorised by the Manufacturer and/or his representa-
tive to carry out services that require specic technical skills and abilities.
– Forwarder and Handler: Authorized persons with recognized expertise in the use of
means of transport and lifting devices, in safety conditions.
– Improper use: reasonably foreseeable use different from what is specied in the use
manual, that may be caused by human behaviour.

5
English languageOperation and maintenance manual
IDM 510-004-1
Safety information
Attached documentation
The SAFETY WARNINGS and the INSTALLATION MANUAL are supplied as hard-
copy publications.
– The USE AND MAINTENANCE MANUAL, operation diagrams and all other post-sale
documents can be downloaded from the INTERNET.
– The list shows the documentation supplied with the machine.
– CE Declaration of conformity
– Operation and maintenance manual
– Installation manual
– Wiring diagrams
– Pneumatic system diagrams
– Specic Manuals for installed components or sub-assemblies available commercially
General safety warnings
– The machine has been designed and built with all the precautionary measures aimed
at minimising the possible risks over its expected life cycle.
– Tampering with and bypassing the safety devices may lead to severe risks for the Op-
erators.
– Before interacting with the machine, and in particular, before its rst use, read the
SAFETY WARNINGS contained in the manual.
– Spend some of your time reading this information to avoid any risk for people’s health
and safety as well as economic damage.
– Respect the SAFETY WARNINGS. Avoid any IMPROPER USE of the machine and
assess the RESIDUAL RISKS.
– When operating the machine, DO NOT wear clothes and/or accessories that could
become caught in the moving or protruding parts.
– Before machine use and/or maintenance, read the information contained in the refer-
ence documents and accurately implement the described procedures.
– Carry out the interventions ONLY according to the modes recommended by the Man-
ufacturer in the “Instructions for use”.
– The personnel in charge of carrying out interventions on the machine must have suit-
able and proven experience in this specic eld.
– Please keep safety signs and information legible and follow the instructions.
– The information signals may be of different shapes and colours, to indicate dangers,
obligations, prohibitions and indications.
– Signals which are no longer legible must be replaced and repositioned in the same
place of origin.
– The non-compliance with the information provided herein may lead to risks for
the safety and health of the persons involved and may also lead to economic
damages.

6
English language Operation and maintenance manual
IDM 510-004-1
Safety information
Safety Warnings for Handling and Installation
– The manufacturer has attached special attention to the packaging of the machine, to
minimise the risks associated with the shipping, handling and transport phases.
– The personnel authorised to handle the machine (loading and unloading) must have
acknowledged technical skills and professional ability.
– Before handling, please read the instructions, in particular those on safety, contained
in the installation manual, on the packages and/or on the removed parts.
– In order to make transport easier, the equipment can be shipped with a few disassem-
bled and properly protected and packaged components.
– Loading and transport must be carried out with equipment of adequate capacity by
anchoring it to specic points indicated on the packages.
– DO NOT attempt to by-pass the instructions concerning the lifting requirements and
special points provided for lifting and handling each item and/or disassembled part.
– Slowly lift the pack to the minimum necessary height and move it very carefully in order
to avoid dangerous vibrations.
– The packs being shipped must be properly fastened to the means of transport in order
to ensure safe conditions during transfer and the integrity of their contents.
– Certain steps might request one or more operators, who must be previously trained
and informed on the tasks they will have to perform.
– Download packages in the immediate vicinity of the machine setting, which must be
sheltered from bad weather.
– Do not stack the packs onto each other in order to avoid any damage and to avoid the
risk of sudden and dangerous movements.
– In case of prolonged storage, regularly check that the component stocking conditions
do not change.
– The installation area is to be prepared so as to be able to carry out the operations as
specied in the manuals and in conditions of safety.
– Ensure that the installation environment is protected against atmospheric agents, free
of corrosive substances and free of any risk of explosion and/or re.
– Make sure that the installation area has a suitable ventilation to avoid the concentra-
tion of unhealthy air for the Operators.
– Signal and delimit the installation area in a proper way in order to prevent non author-
ised personnel from accessing the installation area.
– The connections to the power sources (electric, pneumatic, etc.) must be performed
correctly, as shown in the diagrams and in compliance with the regulatory and legal
requirements in force.
– ONLY qualied and experienced personnel are allowed to carry out the electrical con-
nections.
– After completing the connections, perform a general check to ensure that all the inter-
ventions have been carried out properly and that the requirements have been met.
– The installation manager, before commissioning, must check that all the safety devices
are properly installed and functioning.
– At the end of operations check that there are no other tools or other material near the
moving parts or in dangerous areas.
– Dispose of all packing in accordance with the laws in force in the country of installation.