Macco ILC-200 Owner's manual

T
ECHNI
INSTRUCTIONS
ILC -200
LB-0
5061
EDITION
ISH
Pag.1
ECHNI
CAL
INSTRUCTIONS
5061
-02.EN
EDITION
October 2013
EN ENG
27/03/2014
www.ebg.com.au

Pag.2 27/03/2014
TABLE OF CONTENTS
GENERAL CHARACTERISTICS.....................................................................................................................................................................................5
TEST REPORT ON ENERGY CONSUMPTION.............................................................................................................................................................6
MACHINE KEYPAD...........................................................................................................................................................................................................7
ELECTRIC - HYDRAULIC CONNECTION....................................................................................................................................................................8
STARTING UP.....................................................................................................................................................................................................................9
ACCESS THE MAIN SETTING MENUS WITH PASSWORD OR SMART-CARD..................................................................................................14
PROGRAMMABLE PARAMETERS IN ACCORDING WITH SMART CARD OR PASSWORD..........................................................................16
INFO-RESET......................................................................................................................................................................................................................18
DOSES PROGRAMMING................................................................................................................................................................................................22
SYSTEM MANAGER........................................................................................................................................................................................................30
MACHINE CONFIGURATION.......................................................................................................................................................................................31
MACHINE PARAMETERS..............................................................................................................................................................................................34
SYSTEM CLOCK SET-UP...............................................................................................................................................................................................38
DISPLAY REGULATION.................................................................................................................................................................................................39
SERVICE ............................................................................................................................................................................................................................40
SMART CARD MANAGER..............................................................................................................................................................................................45
CHANGE PASSWORD .....................................................................................................................................................................................................47
GROUP MANUAL MOVEMENTS..................................................................................................................................................................................48
TEST ACTUATORS..........................................................................................................................................................................................................49
BOILER DRAINING.........................................................................................................................................................................................................53
ALARM HISTORY............................................................................................................................................................................................................54
PRESET PARAMETERS..................................................................................................................................................................................................55
USB/TRASPONDER MANAGER USING THE USB KEY............................................................................................................................................56
CLEANING PROCESS ABORT.......................................................................................................................................................................................60
TROUBLE SHOOTING....................................................................................................................................................................................................61
SPECIAL FUNCTIONS FOR MACHINE CALIBRATION..........................................................................................................................................68
RECOMMENDATIONS FOR A CORRECT PREVENTIVE MAINTENANCE........................................................................................................70
CONTROL UNIT LEGEND..............................................................................................................................................................................................71

Pag.3 27/03/2014
INTRODUCTION AND GENERAL NOTES
Thoroughly read the instructions contained in this booklet because it gives important information regarding safety for installation, use and
maintenance.
Keep this booklet in a safe and accessible place for further consultation.
This machine must be used only for the purpose it was designed:
dispensing coffee, cappuccino, pouring hot water.
Any other use is to be considered inappropriate and therefore dangerous.
The manufacturer declines all responsibility for damage caused by any improper, incorrect and unreasonable use of the machine.
The use of any electric appliance implies the observance of some fundamental rules.
More specifically:
The appliance should be placed on a stable flat surface with the bodywork at a minimum distance of 20mm from the back wall,
furthermore, it must be installed taking into account that the highest shelf must sit at a height that is at least 1.5 mt.
During installation, fit a device that guarantees disconnection from the mains, duly sized according to the power of the equipment (see
rating plate), as well as protection against leakage current with a value equal to 30mA.This cut-off device must be assembled on the
power supply line in compliance with installation rules.
do not touch the appliance with your hands or feet wet or damp
do not use the appliance with bare feet
do not pull the power cord to disconnect the plug from the power socket
dot not leave the appliance exposed to the weather (rain, sun, frost)
do not let children or untrained persons use the appliance.
Before carrying out any cleaning and maintenance, disconnect the appliance from the power supply, pulling the plug from the power socket
and turning off the main switch.
In case of failure or malfunction turn the machine off and do not attempt to carry out any repairs or direct operations on the machine.
All repairs must be carried out in an authorized service centre, using original spare parts only.
Failure to comply with the above recommendations will compromise the safety of the machine and the warranty conditions.
If this machine is no longer used we recommend that it is made inoperative by disconnecting the cable from the power supply, and all
potentially dangerous parts are made harmless, especially to protect children who might use the machine for their games.
INSTALLATION NOTES
Installation must be carried out according to the manufacturer’s instructions.
An incorrect installation can cause damage to persons, animals or things; the manufacturer declines all responsibility for such situation.
Place the machine on a table having minimum height of 0,95mt. Furthermore the surface has to be flat, having a maximum inclination of 5°,
in order to secure a perfect stability. Check also that the table can bear the weight of the machine.
This is a commercial machine and is not designed for home use and must be operated by duly qualified persons.
The machine must not be used by children or people with reduced mobility, sensory, mental or lack of experience or education, unless there
is a supervisor.
After unpacking check that the machine is not damaged.
If in doubt, do not use the machine and contact Essential Brands Group Service Centre.
All packing materials (plastic wrapping, polystyrene, nails, etc.) are potentially dangerous and must be kept out of children’s reach and
disposed of in a safe manner for the environment.
Before connecting the machine to the power supply make sure that the rating information of the machine correspond to that of the power
supply, and that the power supply is adequate to additional power absorption of the machine.
The machine is supplied with power cord and without plug, connect the machine to the main switch with knife switch and protection fuses. In
case of maintenance, open the knife switch.
The machine with single phase voltage, having a rated current more than 16A, must be connected to power supply with a dedicated
impedance.
The electrical safety of this machine can be guaranteed only if correctly connected to an efficient earth circuit as indicated by current
electrical safety regulations.
It is necessary to check this fundamental safety prerequisite, and in case of doubt, ask a professionally qualified technician to check the
circuit.
The manufacturer declines all responsibility for any damage caused by failure to earth the equipment.
In order to avoid any dangerous overheating, we recommend that the power cord be fully unwound.
In case of damage to the cord, contact exclusively an authorized service centre to have it replaced.
The power cord of this machine must not be replaced by the customer.
Do not leave the machine connected unnecessarily.
Turn off the main switch of the machine when not in use.
Do not cover the ventilation openings of the machine.
Place the machine at an adequate distance from walls, objects, etc.
The machine must be connected to a system with a water pressure which is not greater than 0.6 MPa. Do not use pipes and coupling
gaskets already used for previous installations.
If the pressure is greater, a pressure reducer must be installed.
The machine must be connected to a softener.
ENVIRONMENTAL CONDITIONS TO USE THE MACHINE
Environmental temperature: 5 – 30 °C (empty the hydraulic system in case of freezing)
Maximum humidity: 80% relative humidity
Water hardness: 5° eh, 7° dH, 13° Fh

Pag.4 27/03/2014
1. Essential operational requirements
1.1 The machine shall be supplied with water for human consumption, in compliance with the laws in force where the installation is
performed. The installer shall check with the owner or manager of the machine if the water complies with the requirements above.
1.2 The components and materials to be used during the installation are those supplied with the machine. In case other components are
needed, the installer shall check if they are suitable to be used in contact with water for human consumption.
1.3 The installer shall set up hydraulic connections in compliance with the rules about hygiene, water safety and environment in force where
the installation is performed.
1.4 At the end of the installation the machine is activated, brought to nominal operating conditions and left in the “ready for operation” mode.
Then it is turned off and the whole water circuit is drained from the initial water to eliminate any impurities.
Then the machine is once again loaded and brought to nominal operating conditions.
When the machine is in the “ready for operation” mode, the following deliveries are performed:
- 2 liters from the hot water outlet (in case there are more outlets, the 2 liters shall be equally divided)
- 1 liter of water from each coffee outlet
- each steam outlet is kept open for 1 minute
At the end of the installation, it is recommended to write a report of the operations that were performed.
USE AND MAINTENANCE NOTES
For a correct functioning of the machine it is fundamental to comply with the manufacturer’s instructions, having qualified personnel to carry
out special maintenance and to check all safety devices.
Do not use the machine without water.
Avoid to expose hands or other parts of the body to the coffee dispensing spouts or to the steam or hot water nozzles.
The water and steam from the nozzles is very hot and can cause severe burns.
The water and steam nozzles and the filter holders are very hot and therefore must be handled with care, holding them in the appropriate
points.
Do not leave the machine in rooms where the temperature is below 0°C or 32°F without having first drained the boiler and the hydraulic
circuit.
Cups and coffee cups must be placed on the cup-warmer tray (if fitted) only after having been fully drained.
Only the crockery related to the machine should be placed on the cup-warmer tray.
Placing any other object on the tray is to be considered incorrect.
The machine is not waterproof and therefore should not be cleaned with water jet.
1. Use of the machine
1.1 At the beginning of operations, and in any case at least once a day, all the water inside the machine shall be changed, following the
instructions:
- for fully automatic machines, carry out a group washing and a power cleaner washing.
- for traditional machines, see the paragraph about draining the boiler.
1.2 Before the steam wand is used, it shall always be purged from the condensation water for at least 2 seconds or according to the
instructions by the manufacturer.
2. Maintenance and repair
2.1 The components used during the maintenance or repair shall be guaranteed to meet the same hygiene and safety requirements as the
machine. Genuire spare parts offer this guarantee.
2.2 After components related to parts that come into contact with water or food are repaired or changed, a washing procedure shall be
carried out as indicated in the paragraph about the rules for the installation.
HACCP SCHEDULE
We hereby declare that our HORECA machines have been designed and constructed to comply the European Community Sanitary law and
that their sales are authorized by the Health Authorities.
A HACCP schedule (Hazard Analysis Critical Control Points) for risk identification and assessment is required. You should carry out a risk
analysis on your premises.
With correct installation, care, maintenance and cleaning with approved detergent, Essential Brands Group meet the requirement above
mentioned.
Carry out cleaning instruction, provided with machine, every day or at 8 hours shift intervals, to ensure that your system contains a
minimum bacteria.

Pag.5 27/03/2014
GENERAL CHARACTERISTICS
MACHINES IN SELF CONFIGURATION (see exploded view manual for code number)
Functions are absent or disabled by software:
•steam wand: absent
•extra milk function by pushing the cappuccino/latte dose key: disabled by sw
•function to stop the dose delivery by pushing a dose key: disabled by sw
•function to switch off the machine by pushing Shift and then Info keys: disabled by sw
Included features:
•Kit to block the drip tray
•Kit to block the decaf door
•Kit to block the programming keyboard lid
Recommended optionals:
•Lock for beans hoppers and product canisters
•Lock for the coffee grounds bin, placed instead of the missing steam wand OR
•Direct coffee grounds.
Materials used:
- Stainless steel for boiler
- Teflon/Copper for hydraulic tubes
- Aluminum with stainless steel lining for the brewing group
- Plastic for grinder with conic grinder blades
- Other accessories in food plastic which are in contact with the ground coffee or drink
- Plastic for working area and cups tray
- Painted metal or stainless steel for machine body
MACHINES VERSION
EASY
BAR
LM
Number of coffee dispensing groups 1
Number of milk frother - - 1
Number of grinders 1 or 2
Number of product containers/mixer 1 or 2
Hot water dispenser 1
Maximum quantity of dispensable
drinks per minute 2 Espressos - 1 Coffee - 1 Cappuccino - 1 Choco
Maximum quantity of dispensable hot
water per hour (lt) 10
Machine width (mm) 325
Machine height (mm) 725
Machine depth (mm) 560
Net weight (Kg) 43
Coffee hopper capacity (gr) 650
Instant canister capacity (lt) 2
Coffee Boiler capacity (lt) 1
Steam Boiler capacity (lt) - 1 1
Coffee Boiler resistor (W) 1800
Steam Boiler resistor (W) - 1200 1200
Voltage (V) 100V-1+N – 50/60Hz
120V-1+N – 50/60Hz
200V-1+N – 50/60Hz
220V-1+N – 50/60Hz
230V-1+N – 50/60Hz
240V-1+N – 50/60Hz
100V-1+N – 50/60Hz
120V-1+N – 50/60Hz
200V-1+N – 50/60Hz
220V-1+N – 50/60Hz
230V-1+N – 50/60Hz
240V-1+N – 50/60Hz
100V-1+N – 50/60Hz
120V-1+N – 50/60Hz
200V-1+N – 50/60Hz
220V-1+N – 50/60Hz
230V-1+N – 50/60Hz
240V-1+N – 50/60Hz
Brewer group resistor PTC (W) 70

Pag.6 27/03/2014
TEST REPORT ON ENERGY CONSUMPTION
Machine type: ILC-200
Coffee boiler 1.0 litre heating element 1.8 KW (single phase)
Steam boiler 1.0 litre heating element 1.2 KW (single phase)
Machine load 3,15 KW
Environment temperature: 22°C
MEASUREMENT
1. HEAT UP PHASE
To reach operational coffee boiler temperature, 90°C, in 2’.30” (min, sec)
To reach operational steam boiler temperature, 124°C, in 5’.40” (min, sec)
Consumption 0.1 KWh
HU = 100 Wh
2. IDLE PHASE
Stand by at 90°C coffee boiler, 124°C steam boiler during 24 hours Consumption 3.46 KWh / 24h IM = 3460 Wh / 24h, 144 Wh
2.1 IDLE PHASE IN ENERGY SAVE MODE
Stand by 80°C coffee boiler, 110°C steam boiler 24 hours
2.2 IDLE PHASE IN ENERGY SAVE MODE
Stand by 70°C coffee boiler, 105°C steam boiler 24 hours
2.3 IDLE PHASE IN ENERGY SAVE MODE
Stand by 60°C coffee boiler, 100°C steam boiler 24 hours
Consumption 3.27KWh / 24h
IM = 3270 Wh / 24h, 136.25 Wh
Recovery time: 44 sec. Consumption: < 100 Wh
Consumption 2.9 KWh / 24h
IM =2900 Wh / 24h, 120.8 Wh
Recovery time:75 sec. Consumption: < 100 Wh
Consumption 2.5 KWh / 24h
IM = 2500 Wh / 24h, 104 Wh
Recovery time: 90 sec. Consumption: < 100 Wh
3. VENDING PHASE
Delivery of No. 30 cups of coffee of 90ml, one cup every 2 minutes L = ml 90 DV = ml 2700
VM = 350 Wh (vending phase)
DT = 87,4° C (average drink temperature)
ECPL = 129,6 Wh/l (energy consumption per litre)

Pag.7 27/03/2014
MACHINE KEYPAD
KEY REFERENCE
FUNCTION
1
EXIT
( edit )
/ Espresso
2
INS
( Insert blank ) / Black coffee
3
DEL
( Delete character ) / Cappuccino
4
SCROLL
/ Latte macchiato
5
-
/ Choco
6
+
/Mocha
7
ENTER
8
ON
-
OFF / ESC
9
Steam
10
Hot water
11
INFO
12
SHIFT /CLEAN
EXIT
D
E
L
-
ENTER
INS
SCROLL / DEL ALL
ON / OFF ESC
-

Pag.8 27/03/2014
ELECTRIC - HYDRAULIC CONNECTION
H2O IN
(1-6 Bar)
H2O OUT
WATER SOFTNER
WATER FILTRE

Pag.9 27/03/2014
STARTING UP
WARNING : ALL PARAMETERS THAT CONCERN THE STEAM BOILER WILL NOT BE DISPLAYED IN ILC-200
EASY MACHINES.
After having connected the machine to the water and electric networks, turn the switch on (see diagram).
The display shows:
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A - If the language choice is not displayed, keep the machine in OFF mode; it is absolutely necessary to
carry out a TEC NICIAN PRESET CONFIGURATION DATA procedure.
B - If a FACTORY PRESET CONFIGURATION DATA has been carried out , also the MAC INE
CONFIGURATION parameters will be displayed . ( See the System manager paragraph ).
-..
WARNING:

Pag.10 27/03/2014
Press the key n°8 to switch ON the machine .
, the display shows:
Filling - up steam boiler
During this stage the steam boiler is being filled up.
WARNING: The solenoid valve of the steam nozzle automatically opens to release the air inside the boiler.
When the steam boiler has been filled up, the display shows:
Filling - up coffee boiler
Press T 1
When water exits
During this stage the coffee boiler is being filled up
WARNING:
The upper piston of the coffee group positions itself inside the brewing chamber, and the coffee boiler starts filling up. When
the coffee spout starts dispensing water, press the key dose N° 1 to confirm that the filling up procedure has been carried
out. When the coffee boiler has been filled up, the display shows:
Where:
- XXX °C indicates the temperature of the steam boiler
- YYY ° C indicates the temperature of the coffee boiler
WARNING:
A) DURING THIS STAGE THE MILK FROTHER AND STEAM WAND SOLENOID VALVES WILL STAY OPEN UNTIL 95°C. THIS WILL
RELEASE THE AIR FROM THE BOILER AND GENERATE STEAM.
B) WHEN THE BOILER TEMPERATURE OF 50°C ITS REACHED THE MACHINE CARRY-OUT A RINSING GROUP .THIS IS
USEFULL TO RELEASE AIR FROM THE WATER COFFEE CIRCUIT; THE DISPLAY WILL SHOW :
G.Auto cleaning
When the set-up temperature is reached , the keypad lights are on and the display shows:
For machine configurations: Standard.
ON
O
FF

Pag.11 27/03/2014
Select drink
For machine configurations: Self.
The display shows:
Select drink Alternated with the message: Position the cup
For machine configurations: waiters’ card
The display shows:
Insert card
For machine configurations: Self + credit card
The display shows:
Insert card
For machine configuration: Self with coin box.
The display shows:
Select Drink
For machine configuration: Self with coin box + credit card.
The display shows:
Select Drink
To switch OFF the machine press key n°11- Info (Pic.A) and then press key n° 8-Off (Pic.B).
Pic. A Pic. B
SELECT DRINK
2xEspresso Americano
Cappuccino Latte
Macchiato
Choco Mocha
Espresso Caffè latte
Coffee temperature
Xxx °c
Steam temperature
Xxx °c
OFF

Pag.12 27/03/2014
WARNING:
a) For Self with coin box configuration the selections doses are enabled only when the set-up temperature of both boilers
( Coffee- Steam ) have been reached.
b) To switch ON the machine on every type of Self – configuration, press key n°8, the display shows:
After insert the password the machine goes to on.
To switch OFF the machine, open the front door or keep key n°12 pressed for 5 seconds, and after insert the password the
display shows:
Press the key n°4 ( + ) to select OFF and then press the key n°7 ( Enter ) to confirm.
c) In case of temporary voltage drop, the machine will be automatically turned back to the stage previous to the voltage
drop.
If the display shows:
The displayed message indicates that the set up heating temperature in the coffee boiler has not been reached yet, and
therefore coffee based dispensing are not enabled
If the display shows: SELECT DRINK
Steam not ready
The displayed message indicates that the set up heating temperature in the steam boiler has not been reached yet, and
therefore milk based dispensing and hot water dispensing are not enabled.
In both cases wait until the boiler has reached the set up heating temperature.
SELECT DRINK
Coffee not ready
INSERT PASSWORD
TO TURN ON
- - - - -
1
2
3
4
5
6
esc

&
-..
/% 
esc
+
-

Pag.13 27/03/2014
SCHEMATIC SUMMARY OF STEAM AND COFFEE BOILER HEATING PHASE
Heating element ON
Temperature sensor ( Please Wait )
Steam boiler Heating element OFF
ON Set-up ( Select Drink )
0°C °C
Steam nozzle
solenoid valve Solenoid valve open
ON
OFF Solenoid valve close
50°C 95°C °C
Milk frother
solenoid valve Solenoid valve open
ON
OFF Solenoid valve close
50°C 95°C °C
Coffee group
solenoid valve Rinsing phase
ON
OFF 50°C °C
Temperature sensor Heating element ON
Coffee boiler ( Please wait ) Set-up Heating element OFF
( Select Drink )
OFF 0°C °C

Pag.14 27/03/2014
ACCESS THE MAIN SETTING MENUS WITH PASSWORD OR SMART-CARD
A) ACCESS THE MAIN SETTING MENUS WITH PASSWORD
To enter the programming environments, a password is required which define the access rights to the different
environments.
The password must be composed with 5 numbers.
To insert the passwords proceed as follows:
-Turn the machine OFF
-Keep N°12 “SHIFT” key pressed for 5 seconds. The display shows:
Enter one of the following passwords:
-Waiter 6 1 1 1 1
-Roaster 1 1 1 1 1
-Owner 2 2 2 2 2
-Service 3 3 3 3 3
-Technician ( for Technician password contact the I.MC. Technical Service ).
After insert the password the display shows the main menu programming environments:
KEY REFERENCE FOR PASSWORD
INSERT PASSWORD
- - - - -
esc
1
2
3
4
5
6
esc
+
-

Pag.15 27/03/2014
B) ACCESS THE MAIN SETTING MENUS WITH SMART CARD.
( ONLY FOR MACHINES WITH TRANSPONDER INSTALLED )
To enter the programming environments , place one of the following smart cards above the proper reader with the led light
on and the machine in off :
-WAITER SMART CARD
- ROASTER- SMART CARD
- OWNER SMART CARD
- SERVICE SMART CARD
- TECHNICIAN SMART CARD
if the inserted card it is correct the reader led light off .
Keep N°12 “SHIFT” key pressed for 5 seconds. The display shows:
WARNING:
If you use a card having a card code different from the machine code, the reader light flash simultaneously.
esc
+
-
LED
LED

Pag.16 27/03/2014
PROGRAMMABLE PARAMETERS IN ACCORDING WITH SMART CARD OR PASSWORD
WAITER ROASTER OWNER SERVICE TECHNICIAN
INFO - RESET
Reard dose data Douse counter A X X X X X
Douse counter B X X X X X
System data Group cleaning X X
Mixer cleaning X X
Milker cleaning X X
Grinder cycles X X
Water filter X X
Group cycles X X
Total group cycles X X
Total machine cycles X X
DOSE PROGRAMMING Dose slight Adj. X X X X X
Set doses X X
Price set-up X X X
Grinder-milker calib. X X
Instant dispenser Calib. X
MACHINE
CONFIGURATION Main power 200-400v/ 100-120v X X
N° of Grinders X
Pump type X
Air break Desabled/Enabled X X
Water tank X
Tea hot water Desabled/Enabled X
N° of Dispenser - Mixer X
Steam boiler Desabled/Enabled X
Steam boiler Cleaning Frequency X X
Sequential heater X X
Milker Desabled/Enabled X
Milk pump X
Fridge Desabled/Enabled X
Machine type X
Remote controller X
MACHINE PARAMETER
Language X X
Serial X X X
Ground N° X X X X X
Milk pump position X X
Milk pump time pre
Milk pump speed. X X
Milk pump time post X X
Rinse after milk dose X
Pause after milk X
Waiting time milk dose A - B X
Additional Milk X
Decimal price X
Scale factor price X
Multi vending X
Token X
Max credit on card X
Alarm detail X
Temp. Misure unit X
Coffee temperature X° X° X° X X
Steam temperature X° X° X° X X
Energy saver X X
Keyboard sound X X

Pag.17 27/03/2014
Gsm: Sim card pin X X
Gsm: Service phone number X X
Modem set-up parameters X X
Remote password X X
User message X X X X X
Serial N° X X
Installation date X X
SYSTEM CLOCK
PROGRAMMING YY-MM-DD Day HH:MM X° X° X° X X
Clock display X X X
Auto start -up X X X
On - Off X X X
Day Off X X X
DISPLAY REGULATION
Contrast X X X
Display mode X X X
Default colour X X X
SERVICE
Clean/Rinse Cleaning time X X X X
Cycle cleaning alarm X
Group cleaning Programming X
Group auto rinsing X X X X
Whisk cleaning program X
Whisk rinsing X
Milker cleaning program. X
Milker auto rinsing X
Maintenance set -up Waiter filter X X
Machine service X X
Grinders X X
Group cycles X X
SMART CARD
MANAGER System code X X
Credit load X X X
Enable/disable waiter N° X X X
CHANGE PASSWORD Roaster X X X X
Owner X X X
Service X X
Technician X
GROUP MANUAL
MOVEMENTS Group manual movements X X
TEST ACTUATORS Test actuators X X
Milk pump speed X X
Mixer test X X
Dispenser test X X
Exhaust fan test X X
BOILER DRANING Boiler draining X X
ALARM HISTORY Alarm history X° X° X° X X
PRESET CONF. DATA X X
Preset configuration data X X
Where X indicate the available program and X° indicate the partial available program.
N.B. :
A) If the “ PRESET CONFIGURATION DATA “ is done with the Service smart card or password will be reseted only
the service accessible parameters.

Pag.18 27/03/2014
INFO-RESET
A1) READ DOSES DATA ( Doses counter A/B )
esc
+
-

Pag.19 27/03/2014
A2) READ DOSES DATA ( Reset doses counter A/B )

Pag.20 27/03/2014
B) INFO RESET SYSTEM DATA