Motorized Cable Reel Technical Manual
September 2021
Page 7 of 86
6.1.1 Blocked version .....................................................................................................................34
6.1.2 Air gap version .......................................................................................................................35
6.2 Spiral version.............................................................................................................................. 36
6.2.1 Dismantling the blocked slip ring assembly ........................................................................... 36
6.2.2 Installing the blocked slip ring assembly and electrically connecting it.................................. 37
6.2.3 Connecting the reeling cable to the terminal strip..................................................................40
6.2.4 Disassembling the air gap slip ring assembly........................................................................41
6.2.5 Installing the air gap slip ring assembly and electrically connecting it ................................... 42
6.2.6 Connecting the reeling cable to the terminal strip..................................................................45
6.3 Cylindrical version ......................................................................................................................46
6.3.1 Disassembling the blocked slip ring assembly ...................................................................... 46
6.3.2 Installing the blocked slip ring assembly and electrically connecting it.................................. 47
6.3.3 Connecting the reeling cable to the terminal strip..................................................................50
6.3.4 Disassembling the air gap slip ring assembly........................................................................51
6.3.5 Installing the air gap slip ring assembly and electrically connecting it ................................... 52
6.3.6 Connecting the reeling cable to the terminal strip..................................................................55
6.4 Connecting the permanently routed cable to the brush holders................................................. 56
6.5 Gear cam limit switch (optional) ................................................................................................. 57
6.6 Heater (optional)......................................................................................................................... 58
7 Commissioning ................................................................................................................................... 59
7.1 Aligning the device .....................................................................................................................59
7.1.1 Spiral version .........................................................................................................................59
7.1.2 Cylindrical version.................................................................................................................. 59
7.2 Test run ......................................................................................................................................60
7.3 Checks during commissioning....................................................................................................60
8 Operation ............................................................................................................................................ 61
8.1 Operating the device according to intended use ........................................................................61
8.1.1 Malfunctions...........................................................................................................................61
8.2 Manual operation of the device ..................................................................................................61
9 Maintenance ....................................................................................................................................... 62
9.1 Manual mode.............................................................................................................................. 63
9.1.1 Button .................................................................................................................................... 63
9.1.2 Manual ventilation..................................................................................................................63
9.2 Maintenance intervals ................................................................................................................64
9.3 Device cleaning and care ...........................................................................................................65
9.4 Exchanging the reeling cable .....................................................................................................66
10 Fault....................................................................................................................................................67
11 September 2021 motor ....................................................................................................................... 70
12 Permanent magnetic coupling ............................................................................................................71
13 Gearbox ..............................................................................................................................................72
13.1 Design ........................................................................................................................................72
13.1.1 Symbols .................................................................................................................................72
13.2 Gear oil quantity .........................................................................................................................73
13.3 Inspecting the gear oil ................................................................................................................73
13.4 Checking the quality ...................................................................................................................74
13.5 Checking the gearbox for leaks..................................................................................................75
13.5.1 Topping off the gear oil .......................................................................................................... 75
14 Spare parts drawing............................................................................................................................76
14.1 Spiral version..............................................................................................................................76
14.2 Cylinder version..........................................................................................................................77
14.3 Slip ring assembly ...................................................................................................................... 78
15 Disassembly ....................................................................................................................................... 79
15.1 Disassembling the complete device ...........................................................................................79
15.2 Disassembling the device into individual components ...............................................................79
