Magnum 28'' DISK User manual

MAGNUM
Operating Instructions (EN)
M
O
DEL
S:
2
6
'' DI
SK
28'' DIS
K
3
0'' DIS
K
3
4’’ DIS
K
24’’ CYLINDRICA
L
27’’
C
YLINDRI
C
A
L
30
’’
C
YLINDRI
C
A
L
3
4’’
C
YLINDRI
C
A
L
28'' ED
GE
3
2'' ED
GE
www.rpscorporat
i
on.com
www.factorycat.com VERSION 13.053
0
www.tomcatequip.co
m
M
A
GNU
M
-O
P-E
N
©
2013 RPS Corporatio
n
R
ead these Instructions be
f
ore
u
s
i
ng t
h
e mac
hi
ne
.
R
ead these
S
afety Messages
before using the machine.

-
2
- MA
G
N
UM
-O
P-EN
INTR
O
D
UC
TI
ON
This manual is furnished with each new machine. This manual will allow the Operator to
g
et the best performance out of
your RP
S
manufactured
S
crubber-Drier,
S
weeper, Burnisher, or
O
rbital
S
crubber. Read this manual thorou
g
hly before
operat
i
n
g
or serv
i
c
i
n
g
t
h
e mac
hi
ne
.
This machine will provide excellent performance, but the best results will be obtained at the most minimum costs if
:
s4HEMACHINEISREGULARLYMAINTAINEDPERTHEMACHINE0REVENTATIVE-AINTENANCEINSTRUCTIONSPROVIDED

s4HEMACHINEISOPERATEDWITHREASONABLECAREANDCAUTION
s4HEMACHINEISMAINTAINEDWITHMANUFACTURERSUPPLIEDPARTS

AB
O
UT THI
S
MANUAL
TABLE
O
F
CO
NTENT
S
:
T
e
ll
s you w
h
ere to
l
oo
k
i
n t
h
e manua
l.
S
AFETY ME
SS
A
G
E
S
: Section contains important information re
g
ardin
g
hazard or unsafe practices of the machine. Le
v
-
els of hazards are identified that could result in product or personal injury, or severe injury resultin
g
in death.
O
PERATI
O
N
CO
NTR
O
L
S
/
MA
C
HINE
CO
MP
O
NENT
S
:
Shows
y
ou the different machine controls and features.
MA
C
HINE
S
ET
UP
:
Tells you how to setup machine from un-cratin
g
to installin
g
squee
g
ee and brushes
.
MA
C
HINE
O
PERATI
ON
: Section is to familiarize the o
p
erator with the o
p
eration and function of the machine
.
BATTERY
C
HAR
G
IN
G
: Shows you how to char
g
e the batteries (on-board and off board char
g
in
g
)
.
MAINTENAN
CE
:
This section contains preventative maintenance to keep the machine and it’s components in
g
ood wor
k
-
in
g
condition. They are listed in this
g
eneral order
:
s"
A
TT
E
RI
ES
s
3
CRUB"RUSHE
S
s!DJUSTIN
G
3QUEE
G
E
E
s
3
ERVICE
3
CHEDUL
E
s-ACHINE4ROUBLE3HOOTIN
G
TR
OU
BLE
S
H
OO
TIN
G
!LISTOFCOMMONPROBLEMSTHATMA
Y
OCCUR

MA
C
HINE
S
PE
CS
: Tells
y
ou Machine Specifications for the various parts of the machine
.
MA
C
HINE IN
S
TALL F
O
RM: Should be filled out u
p
on machine installation and faxed to 1-866-632-6961 or on-line at
w
ww.r
p
scor
p
orat
i
on.co
m
.
WARRANTY P
O
LI
CY
: Tells you coverage, exclusions and limitations to warranty.
N
O
T
E
: The serial number of your machine is located on the lower half of the control panel of the machine
.
!
3

/
520
/
,)
#
9)
3

/
.%
/
&
#/
.
3
4!.4)-02
/
6%-%.4!,,).&
/
2-!4)
/
.!.$
3
0%#)&)#!4)/.3!2%35"*%#44/#(!.'%7)4(/54./4)#%

S
ERIAL N
U
MBE
R
S

M
A
G
N
UM
-
O
P-EN
-
3
-
TABLE
O
F
CO
NTENT
S
Intr
oduc
t
ion
2
About This Manual
2
Table of Content
s
3
Safety Messa
g
es 4
Safety Label Locations
6
O
p
eration Controls 7
Operation Controls
8
Machine Com
p
onents
9
Machine
C
om
p
onents
1
0
LCD Screen Menu Displa
y
s:
11
Machine
S
etu
p
12
Un-
C
ratin
g
Machine
:
1
2
C
onnectin
g
Batteries
:
1
2
Adjustin
g
S
quee
g
ee
:
13
Removin
g
S
quee
g
ee
:
13
Replacin
g
or Rotatin
g
S
quee
g
ee Blades
:
13
Install
i
n
g
D
i
sk Pad Dr
i
ver or Brush
:
1
4
Install
i
n
g
Dr
i
ver Pads
:
1
4
Installin
g
C
ylindrical Brush
:
15
Installin
g
ED
G
E Pads
:
16
Levelin
g
ED
G
E Decks:
16
Level
i
n
g
PR
O
P
O
LI
SH
D
is
k D
ec
k
s:
1
7
Levelin
g
C
ylindrical Decks:
1
7
S
ide Broom
Sy
stem
:
18
Machine O
p
eration
19
Pre-
C
leaning
C
hecklist
:
19
Operating Hints
:
19
O
ne Pass
S
crubbing
:
20
Scrub Only:
20
Vacuum Only:
20
Adjust
S
olution Flow
:
21
Adjust Curtains
:
21
Ad
j
ust W
i
pers
:
21
Draining Solution Tank
:
21
Draining Recovery Tank:
21
O
pen Recovery Lid
:
22
Flush Recovery Tank:
2
2
C
lean “Drain
S
aver”
:
22
C
lean Vacuum
S
creen
:
22
Tip
Tank:
23
S
queegee Up
:
23
S
queegee Down
:
2
3
D
eck He
i
ght Ad
j
ustment
:
24
Vacuu
m M
o
t
o
r:
24
S
olution Filter
:
24
C
leaning Solution Filter
:
24
Battery
C
hargin
g
2
5
E
xternal Battery Charging
:
2
5
O
n-Board
C
harge
r
26
O
n-Board Battery Charging (Optional)
:
26
Battery Maintenance
G
uide
27
S
afet
y:
27
I
nspection and
C
leaning
:
27
S
torage:
27
W
ater
i
ng:
27
M
a
int
e
n
a
n
ce
28
D
a
i
l
y
Ma
i
ntenance
:
28
W
eekl
y
Maintenance:
28
M
onthl
y
ma
i
ntenance
:
28
Yearl
y
Ma
i
ntenance:
28
S
toring Machine
:
28
C
hecking Battery
S
pecific
G
ravity
:
28
PM
R
ecor
d
s
2
9
Trouble-shootin
g
3
1
Trouble-
S
hooting
C
entral
C
omman
d
33
Machine
S
pecs
3
5
C
ommon Wear Part
s
36
Rou
n
d
Di
s
k Br
us
h
es:
36
R
ound Disk Pads
:
36
E
D
G
E Pads and
S
creens
:
36
N
ew Style Cylindrical Brushes:
37
O
ld
S
tyle
C
ylindrical Brushes
:
37
S
oap
C
hoices
38
Standard Warranty Polic
y
40
Machine Install / Warranty Registratio
n
41

-
4
- MA
G
N
UM
-O
P-EN
S
AFETY ME
SS
A
G
E
S
9OUWILLSEEFOURKINDSOFSAFET
Y
REMINDERSINTHISMANUAL

DANGER
$!.'%2INDICATESAHAZARDOUSSITUATIONWHICHIFNOT
avo
id
e
d
, w
ill
resu
l
t
i
n
d
eat
h
or ser
i
ous
i
n
j
ury.
WARNING
7!2.).'INDICATESAPOTENTIALL
Y
HAZARDOUSSITUATION
which, if not avoided, could result in death or serious
injur
y
.
CAUTION
#
!54)
/
.INDICATESAPOTENTIALLYHAZARDOUSSITUATION
w
hich, if not avoided, could result in minor or moderate
INJURYORDAMAGETOTHISMACHINEORNEARBYOBJECTS#!
5
-
T
I
O
N also can be used to alert a
g
ainst unsafe practices.
NOTICE
N
O
TI
C
E indicates information considered im
p
ortant, but
not hazard-related. This safety messa
g
e may be related
to property
d
amage or warranty warn
i
ngs
.
9OURSAFETYANDTHATOFOTHERSISVERYIMPORTANT
/
PERATINGTHISMACHINESAFELYISANIMPORTANTRESPONSIBILITY

D
O
N
O
T
O
PERATE THI
S
MA
C
HINE
U
NLE
SS
:
s9OUARETRAINEDANDAUTHORIZEDTODOSO
s9OUHAVEREADANDUNDERSTOODTHIS/
P
ERATORS-ANUAL
s/NSURFACESWITH
G
REATERTHANA
G
RADEUNLESSTHISMACHINEISEQUIPPEDWITHAFUNCTIONALPARKIN
G
BRAKE

WHEN
O
PERATIN
G
THI
S
MA
C
HINE
:
s2EMOVELOOSEOBJECTS
F
ROMTHE
m
OORTHATCOULDBEPROJECTED
F
ROMTHEROTATING"RUSHE
S
s+EEPYOURHANDSAND
F
EETAWAY
F
ROMTHEROTATING"RUSHE
S
s$ONOTO
P
ERATETHISMACHINEWHEREmAMMABLELI
Q
UIDSARE
P
RESEN
T
s5SECAUTIONWHENMANEUVERING
BEF
O
RE LEAVIN
G
THE MA
C
HINE:
s0
A
RKTH
E
M
AC
HIN
E
ON
A
L
E
V
E
L
SU
RF
ACE

s4URNTHEMACHINEOFF
BEF
O
RE
S
ERVI
C
IN
G
THE MA
C
HINE
:
s
$I
SCONNECTT
H
E
"
ATTER
I
E
S
DANGER
Explosive hydrogen gas forms when Batteries are
CHARGING!NOPENmAMEORSPARKCANCAUSETHISGAS
to explode. Serious personal injury or property damage
could occur.
O
nly charge the Batteries in this machine in
a
w
e
ll v
e
ntil
a
t
ed
a
r
ea.
DANGER
&LAMMABLEMATERIALSCANCAUSEANEXPLOSIONORlRE$O
NOTUSEmAMMABLEMATERIALSIN4ANKORPICKUP


M
A
G
N
UM
-
O
P-EN
-
5 -
WARNING
Th
e
B
atter
i
es
i
n t
hi
s mac
hi
ne
p
ro
d
uce
h
azar
d
ous
volta
g
e which can cause electrical shock, burns and/
ORELECTROCUTION!LWA
Y
SDISCONNECT"ATTERIESBE
F
ORE
servicing this machine
.
WARNING
7HENCLIMBIN
G
ORDESCENDIN
G
RAMPSALWAYSDRIVE
machine forward. To avoid overturnin
g
the machine, Do
not
b
ac
k
d
own ram
p
s.
D
o not
d
r
i
ve across
i
nc
li
nes.
D
o
not turn while ascendin
g
or descendin
g
ramps. Ove
r
-
turn
i
n
g
t
h
e mac
hi
ne can cause ser
i
ous
i
n
j
ury or
d
eat
h.
WARNING
D
o not use water t
h
at excee
d
s 1
35
°
&



°
C
. If w
a
-
ter is above said temperature, this will void the Tan
k
7ARRANT
Y
WARNING
$ONOTPARKTHISMACHINEONRAMPSORSLOPES!LWAYS
p
ark this machine on a level, hard sur
f
ace. Do not o
p
e
r
-
ate this machine outdoors or on uneven surfaces.
WARNING
The Batteries in this machine contain sulfuric acid
,
which causes burns to skin. I
f
battery acid contacts
clothing or skin, rinse the e
ff
ected area with cold water
immediately. I
f
battery acid gets on your
f
ace or in your
EYES
m
USHTHEAREAIMMEDIATELYWITHCOLDWATERAND
see
k
me
di
ca
l
attent
i
on
.
WARNING
To avoid electrical shock, do not o
p
erate this machine
OVERELECTRICAL
m
OOROUTLETS
WARNING
D
ress safely. Do not wear rings or metal wrist watches
wh
en serv
i
c
i
n
g
t
hi
s mac
hi
ne, as t
h
ey can cause an
el
ectr
i
ca
l
s
h
ort c
i
rcu
i
t w
hi
c
h
can cause ser
i
ous
b
urns.
WARNING
D
o not remove, paint over or destroy warnin
g
decals. If
w
arnin
g
decals become dama
g
ed, call 1-262-681-3583
f
or free re
p
lacements.
WARNING
D
ress safely. Do not wear a neck tie, scarf, or any
l
oose or
d
ang
li
ng c
l
ot
hi
ng w
hil
e operat
i
ng t
hi
s mac
hi
ne.
L
oose or
d
ang
li
ng c
l
ot
hi
ng or nec
k
-wear can tang
l
e
i
n
r
otat
i
ng parts, caus
i
ng ser
i
ous
i
n
j
ury or
d
eat
h.
WARNING
!
LWAYSTURNO
FF
THISMACHINEBE
F
ORELEAVINGITUNAT
-
t
en
d
e
d
.
D
o not a
ll
ow untra
i
ne
d
persons to operate t
hi
s
m
achine.
WARNING
N
O
RIDER
S
. Do not carry passengers on this ma
-
chine. Do not use this machine as a ste
p
ladder or wor
k
p
latform.
WARNING
5NDERSTANDTHEDYNAMICBRAKIN
G
SYSTEMBEFOREYOU
o
perate t
h
e mac
hi
ne on ramps.
M
ac
hi
ne ma
y
coast
.
WARNING
Be
f
ore you service a Battery, always wear
f
ace protec
-
t
i
on, protect
i
ve g
l
oves an
d
protect
i
ve c
l
ot
hi
ng.
B
attery
a
cid or batter
y
explosion can cause serious injuries.
CAUTION
To avoid dama
g
e to this machine, use only cleanin
g
solutions and replacement parts recommended by the
manufacturer.
CAUTION
Do not operate this machine i
f
any parts have been
d
amage
d
or remove
d
.
CAUTION
!
LWAYSUSETHEAUTOMATICBATTERYCHAR
G
ERPROVIDEDBY
t
he manufacturer of this machine to charge the Batte
r
-
ies of this machine. It is designed to charge the Batte
r
-
ies at the appropriate rate. If you must use a different
charger, disconnect the Batteries before charging to
avo
id
d
amage to t
h
e e
l
ectron
i
c spee
d
contro
ll
er.
CAUTION
T
o avo
id
d
amage to t
h
e e
l
ectron
i
c contro
l
components
o
f
this machine, Do not store this machine outdoors. Do
not pressure was
h
t
hi
s mac
hi
ne.

-
6
- MA
G
N
UM
-O
P-EN
S
AFETY LABEL L
OC
ATI
O
N
S
R
ead and obe
y
all Safet
y
Labels on
y
our
M
A
G
N
UM
&LOOR3CRUBBER)F
Y
OUHAVEQUESTIONSABOUTTHESELABELSASK
Y
OUR
su
p
erv
i
sor
.
These images indicate where on the
M
A
GNU
M
Safety Labels are located. If ever the labels become illegible, worn off, or
torn, promptly report it to your supervisor and replace it.
USE ONLY DISTILLED WATER IN THE BATTERIES. USE
ONLY THE OEM CHARGER PROVIDED WITH THE MA-
CHINE. ALWAYS DISCONNECT THE BATTERY BEFORE
SERVICING THE MACHINE.
REFER TO MANUAL OR CALL +011-262-681-3583
DANGER
EXPLOSION RISK!
EXPLOSIVE HYDROGEN GAS FORMS WHEN
BATTERIES ARE CHARGING. AN OPEN FLAME
OR SPARK CAN CAUSE THIS GAS TO EXPLODE.
ONLY CHARGE THE BATTERIES IN THIS MA-
CHINE IN A WELL VENTILATED AREA.
TO AVOID DAMAGE TO THIS MACHINE:
s53%!002/6%$$%4%2'%.43/.,9
s7!4%24%-0%2!452%-534./4%8#%%$˚F/ 54˚#
s$/./453%()'(0%2#%.4!'%",%!#(-)8452%
REFER TO MANUAL OR CALL +011-262-681-3583
DANGER
EXPLOSION RISK!
&,!--!",%-!4%2)!,3#!.#!53%!.
%80,/3)/./2&)2%$/./453%&,!-
-!",%-!4%2)!,3).4!.+/20)#+50
B
ATTERY
C
HAR
G
IN
G
LABE
L
0!24


TANK LABE
L
0!24


M
A
G
N
UM
-
O
P-EN
-
7 -
O
PERATI
O
N
CO
NTR
O
L
S
1
.
SPRAY JET [BLUE]
(
OPTIONAL
)
:
!
CTIVATES7ATER0UMPFORREMOTE3PRAY7AND
2.
“
O
N-B
O
ARD”
SO
AP
S
Y
S
TEM [
G
RAY]
(O
PTI
O
NAL
)
: Dispenses soap directly to the
S
crubdeck level
3.
ECON TO
GG
LE SWITCH [
G
REEN]
(
OPTIONAL
)
:
R
e
d
uces power to
gi
ve mac
hi
ne a
l
on
g
er run t
i
me
4.
KEY
S
WIT
C
H: Turns power o
f
the machine
ON
an
d
N
O
FF
5.
LOAD TO
GG
LE SWITCH [ORAN
G
E]
(
OPTIONAL
)
:
E
n
g
a
g
es different Scrubdeck parameters for increased
R
PM for
S
trippin
g
and Polishin
g
6.
S
Q
UEE
G
EE LIFT LEVER: Raises and lowers the Squee
g
e
e
7
.
MAIN P
O
WER
S
WIT
C
H: Turns power of the machine
ON
and
N
O
F
F
8.
S
PEED
CO
NTR
O
L KN
O
B:
C
ontrols the speed of the Traction Drive - Turn counter-clockwise to reduce spee
d
9.
REVER
S
E
S
WIT
C
H: Pull back for machine drive revers
e
10
.L
C
D
SC
REEN:
L
ists functions and settings of the machine
11
. SOLUTION FLOW CONTROL TOGGLE [BLUE]: Push down (-) to reduce and push up (+) to increase the
SOLUTIONmOW
12
.
SC
R
U
BDE
C
K
S
WIT
C
H: Raises and lowers the
S
crubdec
k
13
. MENU
CO
NTR
O
L:
S
crolls through different options on the L
C
D display - there are 3 different screens it will
scroll through
14
.D
O
WN PRE
SS
URE T
OGG
LE
S
WIT
C
H [BLA
C
K]:
C
ontrols the pressure to the
S
crubdeck - push up (+) for
higher down pressure, down (-) for lower pressur
e
1
5
.
C
HAR
G
ER P
O
RT:
R
ed 50 used to receive charger input for optional external charger
6
7
8
9
10
11
12
13
14
1
5
1
2
3
4
5

-
8
- MA
G
N
UM
-O
P-EN
O
PERATI
O
N
CO
NTR
O
L
S
1
.
E
MER
G
ENCY SHUT OFF SWITCH (OPTIONAL):
S
huts
OFF
the machine in case of an emergency
F
2
.
H
OU
R METER: (OURMETERTOINDICATECOM
P
LETETIME
machine has been
ON
3
.
R
ECHAR
G
E CYCLE METER:
S
hows the amount of char
g
es
on
a
m
ac
hin
e
4
.
MANA
G
ER
SO
LUTI
O
N L
OC
K
O
UT
(O
PTI
O
NAL
)
:
!LLOWSABILIT
Y
TOSET
3
OLUTION&LOWANDTHENREMOVE+E
Y
to not allow chan
g
in
g
o
f
parameter
s
5.
MANA
G
ER D
O
WN PRE
SS
URE L
OC
K
O
UT
(O
PTI
O
NAL
)
: !LLOWSABILIT
Y
TOSET$OWN0RESSUREAND
THENREMOVE+EYTONOTALLOWCHANGINGO
F
PARAMETERS
1
2
3
4
5

M
A
G
N
UM
-
O
P-EN
-
9
-
MA
C
HINE
CO
MP
O
NENT
S
1.
TRA
C
TI
O
N DRIVE: Propels machine forward
/
backward
2.
SO
LUTI
O
N FL
O
W VALVE:
#
ONTROLSSOLUTIONmOWRAT
E
3.
SO
LUTI
O
N FILTER:
&IL
TERSWATERSO
L
UT
I
ON
P
R
I
ORTOSCRU
B
-
bin
g
4
.
DRIVE B
U
TT
O
N: De
p
ress to drive
f
orward - release to
sto
p
(
This starts and sto
p
s the Drive Motor
)
5.
“DRAIN
S
AVER”
S
TRAINER: (ELPSPREVENTCLO
GG
IN
G
OF
D
ra
i
n
P
orts
6.
C
LEAR
CO
VER:
&
ORVIEWIN
G
INSIDE2ECOVERY4ANKAREA
7.
RE
CO
VERY LID: 5SED
F
OR
m
USHINGOUT2ECOVERY4ANKAREAWITH
F
RESHWATER
8.
VA
C
SC
REEN:
P
rotects Vacuum Motor
f
rom debris
9.
SO
LUTI
O
N FILL LID:
&
ILLPORTFORlLLING
3
OLUTION4ANK
1
3
2
5
6
7
4
9
8

-
10
- MA
G
N
UM
-O
P-EN
M
A
C
HINE
CO
MP
O
NENT
S
1.
CO
NTR
O
L PANEL:
M
ac
hi
ne contro
l
s an
d
access to e
l
ectr
i
ca
l
component
s
2
.
“O
N-B
O
ARD” BATTERY
C
HAR
G
ER: Rechar
g
es Batterie
s
3.
SQ
UEE
G
EE BLADE: 2ECOVERSDIRT
Y
WATER
F
ROMTHE
m
OORTOBERECOVEREDB
Y
6ACUUM
(
OS
E
4.
V
A
C
UUM H
OS
E:
C
reates vacuum for
S
quee
g
ee
(
N
O
TE: Kee
p
free and clear o
f
b
lockage
)
5.
SQUEE
G
EE PITCH ADJUSTMENT
:
!DJUSTSPITCHOF3QUEEGEE$EmECTIONSHOULDBE
e
ven across entire Blade
6.
R
E
CO
VERY DRAIN H
OS
E
:
!LLOWS
F
ORCONTROLLEDDRAININGO
F
THE2ECOVERY4ANK
7.
SO
LUTI
O
N
S
I
G
HT
G
AU
G
E & DRAIN TUBE:
S
hows precise level of cleaning solution in
T
ank while also used as a
S
olution Tank drain hose
8.
R
EAR
C
A
S
TER
S
: Twin rear casters
f
or stabilit
y
9.
M
AIN TIRE: Drive tire
10.
T
ANK LATCH: Secures tank to fram
e
11.
J
AW
S
:
P
rotects
S
crubdeck from collision damag
e
12.
W
ALL R
O
LLER
S
:
(
ELPSPROTECTMACHINEWHENSCRUBBINGNEARWALLS
2
1
3
4
5
6
6
7
7
8
9
11
10
12