Maha Pti tool User manual

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MAHA PTI Tool

Diagnosis Adapter for Automotive Test Engineering

Original Operating Instructions

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Contents

1Description...............................................................................................................3

1.1 General Information ............................................................................................................................. 3

1.2 Specifications ...................................................................................................................................... 4

2Initial Operation ........................................................................................................4

2.1 Connection Overview .......................................................................................................................... 4

2.2 Connecting the Device ........................................................................................................................ 6

2.3 Display ................................................................................................................................................ 6

2.4 Update ................................................................................................................................................ 6

3Operation.................................................................................................................7

3.1 General Requirements......................................................................................................................... 7

3.2 Establishing a Bluetooth Connection to EUROSYSTEM 7.50 .............................................................. 7

3.3 Establishing a Bluetooth Connection to MAHA Emission Software 7.51.............................................. 8

3.4 Setting the Language .......................................................................................................................... 9

3.5 Manufacturer’s Diagnosis: Test Procedure (EUROSYSTEM 7.50)...................................................... 10

3.6 OBD Diagnosis (MES 7.51)................................................................................................................ 11

3.7 OBD in the Test Procedure (MES 7.51) ............................................................................................. 13

3.8 Exporting Measurements................................................................................................................... 13

4FAQ .......................................................................................................................14

4.1 XDS not Found.................................................................................................................................. 14

4.2 XDS Version Incorrect ....................................................................................................................... 14

4.3 MAHA PTI Tool not Found (during Setup).......................................................................................... 14

4.4 No Communication with Web Service ............................................................................................... 15

4.5 No Communication with PTI/OBD Module ........................................................................................ 15

4.6No Communication with VCI ............................................................................................................. 15

5Maintenance ..........................................................................................................16

5.1 Cleaning ............................................................................................................................................ 16

5.2 Troubleshooting ................................................................................................................................ 16

5.3 Spare Parts ....................................................................................................................................... 16

5.4 Replacing the Battery ........................................................................................................................ 16

6Disposal.................................................................................................................17

7Contents of the Declaration of Conformity ..............................................................17

8Company Information.............................................................................................18

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Description

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1.1

General Information

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The MAHA PTI Tool and EUROSYSTEM software make it possible to diagnose

control devices on motor vehicles (buses, HGVs, vans, cars and motorbikes).

Communication with the PC is wireless via Bluetooth or via USB cable.

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Female USB Mini-B connector (covered)

Battery cover

Female USB connector cover

LED in male OBD connector

Blue LED

Male OBD connector

Green/red/yellow LED

LED button

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A B

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1.2

Specifications

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Power supply

Nominal voltage +12 VDC via female OBD connector

Voltage range +8…+36 VDC, max. 3 W

LED Battery CR2032 lithium battery, 3 V

Temperature

Operating temperature 0 °C…+40 °C

Transport temperature -20 °C…+60 °C

Humidity 10...90 % (non condensing)

Housing

Weight approx. 120 g

Dimensions (L x W x H) 121.5 x 50 x 25 mm

Interfaces

Personal Computer (PC) Female USB 1.1 Mini-B connector

Vehicle Male OBD connector (16 pin)

Supported vehicle protocols OBD-compliant and manufacturer-specific protocols

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Initial Operation

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2.1

Connection Overview

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Female USB connector

LED button

Cover

USB cable

Blue LED

Vehicle female OBD connector

Green/red/yellow LED

Extension cable (optional)

LED in male OBD connector

Bluetooth stick

Male OBD connector

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H G

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2.2

Connecting the Device

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1 Connect the MAHA PTI Tool male OBD connector (G) and the vehicle female

OBD connector (J). The blue LED (C) lights up.

Pressing the button (H) causes an LED in the male OBD connector to light up.

The MAHA PTI tool can therefore easily adapt to dark locations.

2 Establish Bluetooth connection with the PC. Refer to the "Operation" section.

Alternatively, you can connect the MAHA PTI Tool to the PC using a USB cable

(I). To do this, open the cover (B) and connect the USB cable to the female

USB connector (A).

If there is a connection to the PC, the green/red/yellow LED (D) displays a

green light.

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2.3

Display

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LED Status Meaning

Blue

Off Device not powered (female OBD connector in the

vehicle)

On Device is powered (female OBD connector in the

vehicle)

Green/red/

yellow

Solid green light Connection to PC (Bluetooth/USB) established

Flickering green

light

Connection to PC (Bluetooth/USB) established, data

being transferred

3 x flashing red

light; 3 x sensor

beeps

Device is powered, but no connection to PC for

more than 20 secs ("loss protection")

Flickering orange

light Updating firmware: Please wait

1 x flashing green

light and 2 x

flashing red light

Failed to update firmware or no firmware loaded:

Repeat update

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2.4

Update

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Firmware cannot be updated via Bluetooth; only with a USB cable.

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Operation

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3.1

General Requirements

•Manufacturer’s diagnosis: EUROSYSTEM software v7.50.062 or higher

•OBD: MAHA Emission Software v7.51.008 or higher

•USB or Bluetooth interface

•MAHA PTI Tool with licence number (activation key)

•XDS: PTI-Tool WebService (installed automatically)

•.Net Framework 4.0, Visual C++ 2012 Libraries (installed automatically)

3.2

Establishing a Bluetooth Connection to EUROSYSTEM 7.50

1 Start EUROSYSTEM.

2 Plug the MAHA PTI Tool into the vehicle and turn the ignition.

3 Establish the Bluetooth connection under System > Settings > PTI Tool.

4 <F6> Device scan.

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5 If the PTI MAHA Tool is detected:

a) Enter the licence number (activation key).

b) Select the MAHA PTI Tool for the corresponding rows using the "Enabled"

button (this will also transfer the licence number).

c) Save the settings using <F5>.

3.3

Establishing a Bluetooth Connection to MAHA Emission Software 7.51

1 Start MES.

2 Plug the MAHA PTI Tool into the vehicle and turn the ignition.

3 Select Settings > Settings Emission testers (F) > PTI Tool.

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4 <F6> Device scan.

5 If the PTI MAHA Tool is detected, save the settings using <F8>.

6 Enable PTI OBD, select active device as required and save the settings using

<F8>.

3.4

Setting the Language

The MAHA PTI Tool uses the same language as set in EUROSYSTEM / MES.

The current languages offered are German, English, French, Italian and Spanish.

If the desired language is not available, the MAHA PTI Tool is set to English.

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3.5

Manufacturer’s Diagnosis: Test Procedure (EUROSYSTEM 7.50)

1 You can start the vehicle diagnosis under Test procedure > PTI Tool.

2 After selecting the manufacturer, series and model you can:

a) start the AutoScan using <F5>.

b) display a picture of the diagnostic interface (if available) using <F6>.

3 After a successful AutoScan you can:

a) save the measurement using <F5>.

b) start a new measurement using <F8>. This will discard previous

measurements.

c) start a printout of the test results using <F12>.

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3.6

OBD Diagnosis (MES 7.51)

1 In the main menu, choose button <3> OBD.

2 If the button is not visible, test procedure softdip No. 6 must be enabled

(Service technician menu > Softdips Procedures).

3 In the OBD main menu, choose <2> OBD diagnosis.

4 You can start OBD communication using <S> Start communication.

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5 If more than one device has been configured, choose the active PTI Tool, then

< Continue>.

6 After a successful communication setup you can perform the following

diagnostics:

End communication

RPM, Temperature

Diagram O2 sensor voltage: oscilloscope for RPM and O2 sensor

voltage/current

Control loop test: lambda probe diagnosis

Read error memory: read out DTC und readiness codes

Erase error memory

Vehicle information: can be used to read/print out all available OBD

information (VIN, ECUS, OBD standards, MIL data, DTC data, calibration ID,

CVN, IPT, …)

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3.7

OBD in the Test Procedure (MES 7.51)

The MAHA PTI Tool can be used for emission tests on motor vehicles (OBD rpm,

temperature, readiness codes and error memory).

3.8

Exporting Measurements

To export the measurements as an Excel CSV file:

1 Select a desired time period under Administration > PTI Tool Export.

2 Start the export by pressing <Continue>.

3 Select the destination folder and file name to save the export files.

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FAQ

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4.1

XDS not Found

XDS (PTI Webservice) is normally

installed from the installation CD to

C:\Programs(x86)\MAHA\Eurosystem\P

TI-Tool.

If the XDS program is not found, repeat

the installation or install XDS manually

and configure using <F2> Search

program.

4.2

XDS Version Incorrect

This error can occur if EUROSYSTEM /

MES has been updated, but not the

corresponding version of XDS.

Repeat the latest installation or

install/configure the corresponding XDS

version.

4.3

MAHA PTI Tool not Found (during Setup)

1 Check that the Bluetooth interface of the PC is on.

2 Check that the MAHA PTI Tool is properly connected to the OBD plug.

3 Check that the vehicle ignition is on. Check the power supply from the vehicle

to the MAHA PTI Tool (LEDs on).

4 Check if the Bluetooth adapter is supported and operates correctly. Check

whether the MAHA PTI Tool is found in the Windows-Bluetooth environment (if

so, do not connect in the Windows environment).

5 The maximum distance between PC and MAHA PTI Tool should not exceed

5 meters.

6 Check that the correct MAHA PTI Tool has been selected.

7 Check that the XDS software (xds.exe) is not blocked by the firewall (TCP ports

8080 and 8081).

8 Check that the correct XDS version is installed.

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4.4

No Communication with Web Service

1 Check that the XDS software

(xds.exe) is not blocked by the

firewall (TCP ports 8080 and 8081).

2 Check that the correct XDS version is

installed.

4.5

No Communication with PTI/OBD Module

See section: "MAHA PTI Tool not Found (during Setup)".

4.6

No Communication with VCI

1 Start the Windows Device Manager.

2 Remove all „standard serial to Bluetooth connections“ while the USB adapter is

plugged in.

3 Shut down the PC, remove the USB adapter, restart the PC.

4 Plug in the USB adapter. After system message „new hardware found“ the

adapter can be used.

IMPORTANT

If the USB adapter is disconnected while the PC is running and later reconnected

to the same port, its function is no longer available. In this case, steps 1…4 must

be repeated.

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Maintenance

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5.1

Cleaning

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Make sure that the contacts of the female USB connector and the male OBD

connector are not dirty or damaged.

Clean the housing, the female USB connector and the male OBD connector as

required using mild detergent.

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5.2

Troubleshooting

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•Pay attention to the display elements and sensor, see "Initial Operation >

Display".

•Make sure that the MAHA PTI Tool has been correctly commissioned.

•Make sure that the EUROSYSTEM software has been started up correctly.

•Check that there is a proper connection between the vehicle, the

MAHA PTI Tool and the PC.

•Please contact the service hotline.

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5.3

Spare Parts

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To ensure safe and reliable operation, only use original spare parts supplied by the

equipment manufacturer.

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5.4

Replacing the Battery

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1 Loosen the screws (N) and remove the cover (E).

2 Replace the battery (O). Note the polarity! The positive pole must be pointing

outwards/upwards as depicted.

3 Replace the cover and tighten the screws.

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N E O

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Disposal

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Batteries should not be disposed of in ordinary household garbage. As consumer

you are obliged by law to properly dispose of used batteries. These can be

dropped off at public collection stations in your community and everywhere where

such batteries are sold.

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If you want to dispose of the equipment, please contact your MAHA dealer or the

following address, indicating equipment type, date of purchase and serial number:

MAHA Maschinenbau Haldenwang GmbH & Co. KG

Hoyen 20

87490 Haldenwang

Germany

Phone: +49 (0) 8374 585 0

Fax: +49 (0) 8374 585 500

Email: [email protected]

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Alternatively, you may take the equipment to a specialised waste management

plant to ensure that all components and operating liquids are properly disposed

of.

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Contents of the Declaration of Conformity

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MAHA Maschinenbau Haldenwang GmbH & Co. KG

herewith declares as a manufacturer its sole responsibility to ensure that the

product named hereafter meets the safety and health regulations both in design

and construction required by the EC directives stated below.

This declaration becomes void if any change is made to the product that was not

discussed and approved by named company beforehand.

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Directives:

2014/30/EU; 2014/35/EU; 1999/5/EC

Standards:

DIN EN 61326-1; DIN EN 55022; DIN EN 61000-6-2;

DIN EN 60950-1

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