Mahindra SCORPIO 2014 User manual

DIAGNOSTIC MANUAL
IMMOBILISER
SCORPIO mHAWK/m2DiCR
S10/S8/S6+/S6/S4/S2
MAN - 00281
REVISION-
1
DEC 2014-
Published by - Service Engineering
Technical Hub
THE NEW GENERATION
NOTHING ELSE WILL DO

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes
introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in
part of or whole of the present document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained
personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd., will amount to unauthorized use and shall be liable for penalty/prosecution© 2014 Mahindra & Mahindra Ltd.
CONTENTS
HOW TO USE THIS MANUAL…………………………………………………………………………………………………………03
OVERVIEW OF THE VEHICLE COMMUNICATION NETWORK……………………………………………………04
WARRANTY & OTHER INFORMATION………………………………………………………………………………………….06
KEY ASSIGNMENT GUIDELINE……………………………………………………………………………………………………….07
KEY ASSIGNMENT PROCESS………………………………………………………………………………………………………….08
EMS ECU REPLACEMENT ……………………………………………………………………………………………………………….09
IMMOBILISER ECU REPLACEMENT …………………………………………………………………………………………….10
LIST OF UNAVAILABLE SERVICES …………………………………………………………………………………………………11
INTERMITTENT PROBLEMS……………………………………………………………………………………………………………..11
INDEX OF DTC CODES……………………………………………………………………………………………………………………….16
USING DIAGNOSTIC TOOL ……………………………………………………………………………………………………………….71
TROUBLESHOOTING CHART ……………………………………………………………………………………………………………87
DIAGNOSTIC MANUAL
SCORPIO
IMMOBILISER
MAN-00281
DEC 2014/Rev 1
2

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes
introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in
part of or whole of the present document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained
personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd., will amount to unauthorized use and shall be liable for penalty/prosecution© 2014 Mahindra & Mahindra Ltd.
HOW TO USE THIS MANUAL
This is a combined immobiliser diagnostic manual for all variants of SCORPIO (mHAWK and
m2DiCR).The manual is divided in to two parts. The first part outlines the procedure to be
followed when any of the components, viz keys, EMS ECU or immobiliser ECU(ICU), needs to be
replaced. The seconds part outlines the trouble shooting process.
The following is the structure of the Immobiliser Diagnostic Manual –
Combination of error codes
Reason
Check lamp status
Vehicle behavior
Probable cause
Trouble shooting steps
The DTCs for immobiliser are generated at the ICU as well as at the engine management
system (EMS) ECU. Hence it is essential that after looking at the DTC at ICU, the DTC at the
EMS ECU should also be checked. Based on the combination of DTCs, the possible causes and
the corrective actions to be taken.
It is also essential to clear the DTCs In both ICU and EMS ECU. The diagnostic manual should
always be used along with the vehicle’s wiring manual (MAN-OO268)
DIAGNOSTIC MANUAL
SCORPIO
IMMOBILISER
MAN-00281
DEC 2014/Rev 1
3

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes
introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in
part of or whole of the present document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained
personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd., will amount to unauthorized use and shall be liable for penalty/prosecution© 2014 Mahindra & Mahindra Ltd.
OVERVIEW OF VEHICLE COMMUNICATION NETWORK
DIAGNOSTIC MANUAL
SCORPIO
IMMOBILISER
MAN-00281
DEC 2014/Rev 1
4

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes
introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in
part of or whole of the present document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained
personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd., will amount to unauthorized use and shall be liable for penalty/prosecution© 2014 Mahindra & Mahindra Ltd.
ABBREVIATIONS
EMS Engine Management System
ABS Antilock Braking System
MBFM Mahindra Body Function Module
IC Instrument Cluster
SRS Supplementary Restraint System
IS Infotainment System
HVAC Heating Ventilation and Air Conditioning
RPAS Reverse Park Assist System
ECU Electronic Control Unit
EHCU Electronic Hydraulic Control Unit
WSS Wheel Speed Sensor
EBD Electronic Brake Distribution
DIAGNOSTIC MANUAL
SCORPIO
IMMOBILISER
MAN-00281
DEC 2014/Rev 1
5

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes
introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in
part of or whole of the present document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained
personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd., will amount to unauthorized use and shall be liable for penalty/prosecution© 2014 Mahindra & Mahindra Ltd.
WARRANTY & OTHER INFORMATION
Replacement of any of the EMS ECU or ICU controller requires approval of the TEKline.
Ensure that a TAR is raised# in the TEKnet website for approval. While raising a warranty
claim, the TAR no should be quoted on the warranty claim.
# Only a trained and certified CoTEK can raise a TAR (in TEKnet website)
RECOMMENDED TROUBLE SHOOTING PROCESS
Customer complaint
Record/Understand Customer Verbatim
-What happened?
-When it happened?
-What was the event before that?
-Does it happen all the time?
-Does it happen only in some condition?
Search for Published quick solution in TEK net .
Perform diagnostic as per Technical
documents
Contact TEKliner with TAR
(Technical Assistance Request)
Visual inspection
-Look for any damage
-Check the fuse, insulators and wiring harness
routing
-Look for signs of oxidation
DIAGNOSTIC MANUAL
SCORPIO
IMMOBILISER
MAN-00281
DEC 2014/Rev 1
6

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes
introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in
part of or whole of the present document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained
personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd., will amount to unauthorized use and shall be liable for penalty/prosecution© 2014 Mahindra & Mahindra Ltd.
KEY ASSIGNMENT GUIDELINE
Note –only two keys/vehicle possible at any point of time
Duplicate key should be ordered after customer verification by the dealer
Fill up the DKP format ( duplicate key request ) and mail it to [email protected]
Once the new key is received, follow the key assignment process as below.
Key
Additonal key
Not possible
Key lost / stolen/
failure
Reassign Existing
key
Order Mechanical
Key (DKR)
Assign New
Key
DIAGNOSTIC MANUAL
SCORPIO
IMMOBILISER
MAN-00281
DEC 2014/Rev 1
7

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes
introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in
part of or whole of the present document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained
personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd., will amount to unauthorized use and shall be liable for penalty/prosecution© 2014 Mahindra & Mahindra Ltd.
KEY ASSIGNMENT PROCESS
Whenever the key is replaced and if the vehicle is with keyless entry then the remote learning
has to be performed
Key
Request
•Customer Verification
Key
Order
•Order new key using the Duplicate Key Request (DKR) process.
TPK1
•Select "Key Programming"
•SMART tester will generate Tool Programming Key-1 - Valid for 48 hours.
•Raise a TAR along with Tool Programming Key –1 (TPK1)
ASC1
•TEKline will provide After Sales Code - 1 (ASC1) based on TPK1
•ASC1 is valid until TPK1 is valid.
TPK2
•Based on the ASC1, reassign key. SMART tester will generate Tool Programming
Key –2 (TPK2)
•TPK2 to be provided to TEKliner
ASC2 •TEKline will provide After Sales code -2 (ASC2)
Finish
•CoTEK will enter the ASC2 and complete the Key assignmnet session
•Close TAR
DIAGNOSTIC MANUAL
SCORPIO
IMMOBILISER
MAN-00281
DEC 2014/Rev 1
8

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes
introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in
part of or whole of the present document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained
personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd., will amount to unauthorized use and shall be liable for penalty/prosecution© 2014 Mahindra & Mahindra Ltd.
EMS ECU REPLACEMENT
For EMS dataset flashing procedure, refer to EMS diagnostic manual.
Order for
blank ECU
FLash the ECU using the
Flash tool with the correct
VIN no and the correct
dataset.
Do the ECU
assignment
process
TPK1
•Select "EMS ECU Programming"
•SMART tester will generate code - Valid for 48 hours.
•Raise a TAR along with Tool Programming Key –1 (TPK1) generated
from SMART tester
ASC1
•TEKline will provide After Sales Code - 1 (ASC1) based on Access
Password
•ASC1 is valid until TPK1 is valid
TPK2
•Based on the entry password, learn EMS ECU. SMART tester will generate
Tool Programming Key –2 (TPK2)
•TPK2 to be provided to TEKliner
ASC2
•TEKline will provide After Sales Code - 2 (ASC2)
Finish
•CoTEK will enter the ASC2 and complete the EMS learning session
•Close TAR
DIAGNOSTIC MANUAL
SCORPIO
IMMOBILISER
MAN-00281
DEC 2014/Rev 1
9

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes
introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in
part of or whole of the present document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained
personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd., will amount to unauthorized use and shall be liable for penalty/prosecution© 2014 Mahindra & Mahindra Ltd.
IMMOBILIZER ECU (ICU) REPLACEMENT
Order for blank
Immobilizer ECU
Do the Immobilizer
ECU assignment
process
TPK1
•Select "Immobiliser ECU programming"
•SMART tester will generate code - Valid for 48 hours.
•Raise a TAR along with Tool Programming Key –1 (TPK1) generated
from SMART tester
ASC1
•TEKline will provide After Sales Code - 1 (ASC1) based on TPK1
•ASC1 is valid until TPK1 is valid
TPK2
•Based on the ASC1, learn ICU/Reassign keys. SMART tester will generate
Tool Programming Key –2 (TPK2)
•TPK2 to be provided to TEKliner
ASC2
•TEKline will provide After Sales Code - 2 (ASC2)
Finish
•CoTEK will enter the ASC2 and complete the ICU learning session
•Close TAR
DIAGNOSTIC MANUAL
SCORPIO
IMMOBILISER
MAN-00281
DEC 2014/Rev 1
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