Mainstreet Equipment 541CG1N User manual

Intertek
User Manual
Convection Ovens
Models: 541CG1N, 541CG1L,541CG2LK, 541CG2NK
Please read and keep these instructions. Indoor use only.
09/2020

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WARNING
•
Please contact Mainstreet Equipment for any adjustment or maintenance. Service must be performed by an
authorized technician.
•
and substances. Do not store or use any such items in the vicinity of this unit.
•
equipment (including children), nor should it be used by those with physiological, perceptual, or mental
disabilities without proper supervision.
•Keep children away from the equipment for their safety.
•Always keep this manual accessible. When transferring possession of the equipment to a third party, the manual
must also be handed over. All users must operate the unit in compliance with this manual.
•Any nearby walls, surfaces, kitchen supplies, etc. should be non-combustible and heat-resistant. Please pay
!
Congratulations on your purchase of Mainstreet Equipment commercial cooking equipment! At Mainstreet Equipment,
we take pride in the design, innovation, and quality of our products. When used as intended and with proper care and
maintenance, you will experience years of reliable operation from your Mainstreet Equipment equipment. To ensure
optimal performance, we have outlined the following instructions and guidelines in this manual carefully for your
review. Mainstreet Equipment declines any responsibility in the event users do not follow the instructions or guidelines
stated here.
CONTENTS
Product Overview .......................... 3
Structural Diagram ....................... 3-4
Oven Stacking Instructions .............. 5-10
.............................. 11
Startup ................................. 11-12
Electrical Diagram ......................... 13
Working Instructions & Operation.......14-16
Cleaning & Maintenance....................17
Parts Diagrams & Parts Lists ............ 18-32
Warranty................................... 33

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PRODUCT OVERVIEW
The 541CG1 features a sturdy steel construction with 4 adjustable legs. It is equipped with built-in convection
fan(s) for temperature uniformity throughout the cavity. The automatic ignition system activates in the event
attempts to ensure safety. The electronic automatic thermostat ensures accurate temperatures for precise
cooking.
SINGLE DECK OVEN

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DOUBLE DECK OVEN

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STACKING OVEN INSTRUCTIONS
*Requires two ovens and stacking kit
NOTE We recommend that the stacking is performed by an authorized service agent or installer.

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BOTTOM OVEN
1Dismantle the original
2
3Install the castors or legs.
STEP 1:

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4Align the top knobs
with the notches on
the bottom of
the oven.
STEP 2:

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5Attach the top and
bottom unit with
connecting plates
and screws.
STEP 3:

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6
Attach the stacked
STEP 4:

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Stacking complete.
STEP 5:

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SPECIFICATIONS
STARTUP
1. Remove packaging before beginning installation. Note:
Remove any glue residue with approved substances, such as petrol; never use abrasive substances.
2. Mount the feet, adjusting them to make the unit level.
3. The connections to the gas and/or electric network must be close to the equipment and easy to reach.
4. Place the unit under an exhaust hood to comply with your local regulations.
5. Install the unit at least 2” from the wall and at least 6” from other heat-producing equipment. Any wall, surface,
cabinet, table, etc. in close proximity to the equipment should be made of non-combustible materials with
proper thermal insulation.
6. Law provisions, technical regulations, and directives: The manufacturer requires the installation to be
performed according to national and local codes.
7. Open the control panel and remove the right side panel. Turn the electric and manual gas valve to the
“ON’ position, and reattach the side panel.
8. Checking the functions:
connection section below for more details.
9. Notes for the installer:
•Explain and demonstrate to the user how the equipment works according to the instructions, and
ensure that the user manual is accessible.
•
equipment will warrant a recheck of the equipment functions.
•Do not install the equipment close to other units that can reach high temperature, as the electrical
components could be damaged. A 6” minimum clearance is required from such equipment.
SPECIFICATIONS SINGLE OVEN DOUBLE STACK OVEN
Overall Dimensions 38” × 42” × 57” 38” × 42” × 68”
BTU (per oven) 54,000 54,000
Voltage (V) (per oven) AC120V/60HZ AC120V/60HZ
Oven Chamber Dimensions (in) 29” × 25” × 20” 29” × 25” × 20” per oven
Temperature Range (F) 150-550 150-550

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GAS CONNECTION:
1. The serial plate is located on the side panel. It indicates the type of gas the unit is equipped to use. All
equipment is adjusted at the factory.
2.
to the type of gas for which it is equipped.
3. A 3/4” NPT inlet is located at the rear for the gas connection. The external regulator provided with the unit
must be installed. An adequate gas supply is imperative. Undersized or low pressure lines will restrict the
volume of gas required for satisfactory performance.
4. An adequate gas supply line to the unit should be no smaller than ¾” diameter.
5. Purge the supply line to clean out dust, dirt, or other foreign matter before connecting the line to the unit.
6. All pipe joints and connections must be tested thoroughly for gas leaks. Use only soapy water for testing on all
ELECTRIC CONNECTION:
1. Before connecting the equipment to the network, check the following:
•Network voltage corresponds to the data written on the plate
•
•The connection cable is suitable to the power absorbed by the equipment
ELECTRICAL GROUNDING INSTRUCTIONS:
This equipment is equipped with a three-prong (grounding) plug for your protection against shock hazard
and should be plugged directly into a properly grounded three-prong receptacle. Do not cut or remove the
grounding prong from this plug.
EXHAUST SYSTEM:
1. This equipment must be positioned in suitable areas for the discharge of the combustion products in respect
2. This equipment must discharge the combustible products into appropriate hoods.
3. This equipment is not designed to be connected to an evacuation duct for the discharge of combustible
products.

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541S60G24(L/N)
ELECTRICAL DIAGRAM
FGC100 GAS
CONVECTION OVEN

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ELECTRICAL DIAGRAM CONTINUED
# SYMBOL PART CODE OUR ITEM # DESCRIPTION
1 S1 301080026 541080026 PROTECTION SWITCH (EC)
2 S2 301080141 541080141 POWER SWITCH
3 S3 301080079 541080079 DOOR SWITCH
4 θ 302170022 541170022 TEMPERATURE SENSOR
5 S5 301080141 541080141 COOK/COOL SWITCH
6 S6 301080141 541080141 HI/LOW SWITCH
7 S7 301080141 541080141 LAMP SWITCH
8 HL 301130151 541130151 CHAMBER LAMP
9 M1 301010262 - FAN
10 PT 301120028 541120028 TIMER (N.C.)
11 HA 301100086 541100086 BUZZER
12 T1 301100149 541100149 TRANSFORMER
13 IC1 301030169 541030169 THERMOSTAT
14 HL1 301130140 541130140 WORKING INDICATOR
15 J1 301070047 5411070047 CONNECTOR
16 J2 301070080 - CONNECTOR

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OPERATIONAL INSTRUCTIONS & WORK FLOW
LIGHTING, RELIGHTING, AND SHUTDOWN INSTRUCTIONS:
1.
oven is equipped with a direct hot surface ignition system. There is no pilot to light.
2.
to allow the gas that was released to dissipate, and try to light the burners again. If the burners still fail to
ignite after three such attempts, the oven will stop trying, even though the power switch is in the “ON”
position. To continue to attempt to light the burners, turn the power switch “OFF” and then “ON” again.
3.
control panel and remove the right side panel. Turn the manual electric and gas valve to the “OFF” position.
Re-attach the right side panel.
SAFETY PRECAUTIONS
CAUTION: Potential hazard or unsafe practice could result in minor or moderate injury or product or property
damage.
NOTICE:
•Local codes regarding installation vary greatly from one area to another. The National Fire Protection
Association, Inc., states in its NFPA96 latest edition that local codes are “Authority Having Jurisdiction” when it
comes to requirement for installation of equipment. Therefore, installation should comply with all local codes.
•This product is intended for commercial use only. Not for residential use.
WARNING:
•
equipment.
•Improper installation, adjustment, alteration, service or maintenance could lead to property damage, injury or
death. Read the installation, operating and maintenance instructions thoroughly before installing or servicing
CPG equipment. This manual must be retained for future reference.
•Instructions must be posted in a prominent location. All safety precautions must be taken in the event the user
smells gas. Safety information can be obtained from your local gas supplier.
•A factory authorized agent should handle all maintenance and repair. Prior to conducting any maintenance or
repair work contact an authorized service agency.
GAS PRESSURE:
supply piping system during any pressure testing of that system at test pressures in excess of ½ PSI (3.45 kPa). The
during any pressure testing of the gas supply piping system at test pressures equal to or less than
½ PSI (3.45 kPa).

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Power Switch:
Switch ON to use the oven; switch
OFF when done using the oven.
Cook Timer:
Turn knob to set a cook time. An
alarm will sound when the timer
runs out. Turn the knob to OFF
to cancel the alarm. The timer is
a reminder to the user; the timer
does not control the oven.
HI/LOW Fan Speed:
Use to select fan speed (HI/LOW).
The appropriate speed is
determined by the type of food
being cooked.
Fan Mode:
In COOK mode, the fan runs
continuously except when the
doors are open. The fan does
not cycle with the operation of
the burners. In COOL mode, the
fan runs continuously even if
the doors are open. To rapidly
cool the oven after cooking is
completed, open the doors and
switch the fan mode to COOL.
HEAT-ON Indicator:
The HEAT-ON indicator will light
when the burners are on and
will remain on while the oven
preheats.
Cook Temperature
Control:
Turn the knob to desired
temperature. When the set point
is reached, the HEAT ON indicator
maintain the set temperature, the
indicator will cycle between ON
and OFF.
Oven Interior
Light Switch:
Press to turn on the light. The light
is controlled independently.
CONTROLS:

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OPERATIONS:
1. Turn the oven ON using the Power Switch at the top of the control panel.
2. Select the desired fan speed using the Fan Speed switch. The appropriate fan speed (HI or LOW) depends on
the type of food being cooked.
3. Switch the Fan Mode to COOK. The fan will run continuously when the oven doors are closed (the fan does
doors are open.
4. Set the cooking temperature by turning the Cook Temperature Control until the indicator mark on the knob
is pointed to desired cooking temperature. The HEAT ON indicator will light when the burners are on and will
remain on while the oven preheats.
5. Wait until the HEAT ON indicator has gone out. At that time the oven will have reached the set cooking
temperature.
6. Open the oven doors, load the product into the oven, and close the doors.
7. You can use the Cook Timer as a reminder of when to remove the product from the oven. Turn the Cook Timer
knob until the indicator mark points to the desired cooking time (up to 55 minutes). The timer knob will rotate
counterclockwise as the timer runs down, indicating how much time remains. You can turn the knob while
cooking to increase or decrease the remaining time. When the timer runs out, a buzzer will sound for a short
The timer is a reminder to you; it does not control the oven.
•
timer will continue running even if the doors are open.
•To turn on the oven light, press and hold the switch located at the bottom of the control panel.
8.
door and switch the fan to COOL mode. This will cause the fan to run even with the doors open. in order to
cool quicker, switch the fan speed to HI.he fan to run even though the doors are open). For the most rapid
cooling, also switch the Fan Speed to HI.
9. When you are done cooking, turn the Cook Temperature Control to the lowest setting (fully counterclockwise)

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CLEANING & MAINTENANCE
1.
2. Carefully clean the equipment daily to promote proper operation and long life.
3. Steel surfaces must be cleaned with dish detergent diluted in very hot water using a soft cloth; do not use
safety. Do not use brushes, steel cottons, or abrasive disks made with other metals or alloys that may cause
rust stains due to contamination. For the same reason, avoid contact with iron objects. Do not use stainless
steel brushes, as they can cause long term damages.
4.
stains may be present on new equipment and they can be removed with a detergent diluted in water and a
5.
washing products. Do not aim water jets directly on the equipment. After cleaning, rinse properly with clean
water and dry carefully with a cloth.
6. This equipment requires minimal maintenance. Despite this, we recommend that the user subscribes to a
maintenance agreement to have the equipment checked at least once per year by an authorized technician.
7.
mains. Use only original spare parts supplied by Mainstreet Equipment.
8. If the equipment is not going to be used for a long period of time, it is advised to clean the equipment and
surrounding areas properly. Pour a small quantity of cooking oil on the stainless steel surfaces, carry out all
maintenance operations, and cover the equipment with a suitable material, leaving some openings to allow air
to circulate.

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PARTS DIAGRAM
WHOLE ASSEMBLY:

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PARTS DIAGRAM CONTINUED
# PART CODEOUR ITEM # DESCRIPTION QTY
1 20165002032 54165002032 CHIMNEY 1
D (2) 20165002018 54165002018 MOTOR INSTALLATIOIN ASSEMBLY 1
3 302170022 541170022 TEMPERATURE PROBE 1
4 301130151 541130151 LAMP 1
5 20265002032 54165002032 COVERPLATE 1
6 20265002081 54165002081 FIXED PLATE 1
F(7) 20165002001 - HOUSING ASSEMBLY 1
C(8) - - GAS PIPELINE ASSEMBLY 1
9 301080026 541080026 PANEL SAFTEY SWITCH 1
10 20265002083 54165002083 FIXED PLATE (TRAVEL SWITCH) 1
11 20265002078 54165002078 SIDE PANEL (RIGHT) 1
12 20365002002 54165002002 LEG ASSEMBLY - TALL (SINGLE UNTI ) 4
13 302210918 541210918 SCREW 1
14 20265002080 54165002080 FRONT COVERPLATE 1
B(15) 20165002019 54165002019 BURNER ASSEMBLY 1
A(16) - - INLET GAS PIPE ASSEMBLY 1
G(17) 20165002008 54165002008 CONTROL PANEL ASSEMBLY 1
18 20265002079 54165002079 LOWER FRONT COVERPLATE 1
E(19) 20165002011 54165002011 DOOR ASSEMBLY (RIGHT) 1
E(20) 20165002014 54165002014 DOOR ASSEMBLY (LEFT) 1
21 302201928 541201928 DOOR SHAFT BUSHING 4
22 301080079 541080079 DOOR SWITCH 2
23 20228051023 54128051023 GUARD TEMPERATURE PROBE 1
24 302110578 541110578 OVEN RACK 3
25 302110577 541110577 OVEN RACK GUIDE 2
26 20165002009 54165002009 FAN COVER 1
27 20265002077 54162002077 LEFT SIDE PANNEL 1