Makita DF010D Manual

PRODUCT
P 1/ 5
TECHNICAL INFORMATION
7.2
1.0
30
650
6.35 (1/4) Hex
200
High
Low
Li-ion
Models No.
Description
CONCEPT AND MAIN APPLICATIONS
Specification
Standard equipment
Optional accessories
DF010D
7.2V Cordless Driver Drill
Model No.
DF010DSE
Battery
BL7010
Yes/ 2 pcs
Charger
DC07SA Plastic carrying case
Dimensions: mm (")
Width (W)
Height (H)
(L1)
Length 224 (8-7/8)(L2)
279 (11)
43 (1-11/16)
141 (5-9/16)
L2
L1
H
No load speed: min-1 = rpm
Max. output: W
Battery
21 stages + drill modeTorque setting
Cell
Voltage: V
Capacity: Ah
Driving shank: mm (")
Capacities: mm (")
0.3 - 3.0 [3.0 - 30]Clutch torque setting: N.m [kgf.cm]
Steel
Wood
5 (3/16)
6 (1/4)
Yes Yes
Driver bits, Socket bits, Hex shank drill bits for wood, Hex shank drill bits for steel,
Charger DC07SA, Battery BL7010
Model DF010D is a straight type cordless driver drill
compact and lightweight for easy handling.
Uses new 7.2V Li-ion battery of stick type as a power unit.
Can be easily converted from straight- to pistol-type.
This product is available with the following model name.
The model also includes the accessories listed below
in "Standard equipment".
W
Yes
Yes
Yes
0.55 (1.2)
Soft start
Reverse switch
LED job light
YesElectric brake
Net weight: kg (lbs) [with battery BL7010]
Note: The standard equipment for the tool shown above may differ by country.
Phillips bit 1-50 (double-end) ........ 1 pc
Phillips bit 2-50 (double-end) ........ 1 pc
(L1): Length in Straight form
(L2): Length in Pistol form
Lock torque: N.m (in.lbs)
Max. fastening
torque: N.m
Hard joint
Soft joint
5.0 (44)
3.6
5.6

(1) Remove two Set plates from Handle set as follows:
Insert a small slotted screwdriver through the punched hole of set plate and move
Set plate in the direction of the arrow using the screwdriver while
pushing Set plate against Handle set. (Fig.2)
(2) Handle set can be removed from Motor housing by removing two Bind 3x14
tapping screws and one 4x25 tapping screw from Handle set. (Fig. 3)
(3) Separate Housing R and Housing L by removing three Bind 3x14 tapping screws
and two Bind PT3x8 tapping screws. (Fig. 4)
Repair
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[3] DISASSEMBLY/ASSEMBLY
[3]-1. DC motor, Gear assembly
Fig. 3 Fig. 4
DISASSEMBLING
[2] LUBRICATION
Apply Makita grease N No.2 to the following portions designated with the black triangle to protect parts and product
from unusual abrasion.
[1] NECESSARY REPAIRING TOOLS
CAUTION: Repair the machine in accordance with “Instruction manual” or “Safety instructions”.
Remove the bit and the battery from the machine for safety before repair/ maintenance.
Fig. 1
DescriptionCode No. Use for
Item No. Description Portion to lubricate Amount
a littleMotor housing R and L
Lock washer
Handle (L)
Handle (R)
Each hinge portion that contacts Lock washer
1R362 Removing/ Installing Bit sleeve
Makita grease N No.2
11
11
26
26
Bind 3x14
tapping
screws (2pcs.)
Fig. 2
Bind 3x14 tapping screws (3pcs.)Bind PT3x8 tapping
screws (2pcs.)
Handle set
Set plates (2pcs.)
small slotted screwdriver
4x25 tapping screw
Retaining ring pliers with long bent nails
Handle set

(4) Separate LED from Housing, then remove a assembled unit that consists of Switch unit, DC motor and Gear assembly
etc. (Fig. 5)
(5) Remove Speed change lever assembly and Switch unit (microswitch / green color) from Gear assembly.
(6) Remove Gear assembly from DC motor. Gear assembly can be replaced.
(7) Pull out DC motor from Switch unit, then loosen two M2.6x6 pan head screws with which assemble Motor bracket to
DC motor. DC motor can be replaced. (Fig. 6)
(1) Enlarge the opening of Ring spring 10 using 1R362 and slide the opposite side of the opening by hand carefully to
the components of Bit sleeve section from popping. (Fig. 10)
(2) After removing Ring spring 10, remove Flat washer 11, Compression spring 13, Bit sleeve and Steel ball 3 (2 pcs.)
(Fig. 11)
(1) Insert the pin portion of Bracket to the hole of DC motor and fix Bracket to DC motor with two M2.6x6 Pan head
screws. (Fig. 7)
(2) Assemble DC motor to Switch unit so that the red marking side of DC motor faces the positive pole of Switch unit (large).
Refer to Circuit diagram.
(3) Assemble Speed change lever assembly and Change lever to Gear assembly. (Fig. 8)
Assemble Gear assembly to DC motor.
Note: Be sure to align their directions.
(4) Install Switch unit (microswitch / green color) into Gear assembly.
(5) Set Leaf spring into Motor housing so that the angle portion of Leaf spring
attaches Gear assembly. (Fig. 9)
(6) After connecting LED, assemble the assembled unit (Switch unit, DC motor
and Gear assembly, etc.) to Motor housing. (Fig. 5)
LED
Bracket
pin portion of Bracket
M2.6x6 Pan head
screws (2pcs.)
M2.6x6 Pan
head screws (2pcs.)
DC motor Switch unit
(large)
[3] DISASSEMBLY/ASSEMBLY
[3]-1. DC motor, Gear assembly (cont.)
DISASSEMBLING
[3]-2. Disassembling Bit sleeve
ASSEMBLING
Fig. 6Fig. 5
assembled unit
(Switch unit, DC motor
and Gear assembly, etc.)
Fig. 7
Fig. 10 Fig. 11
Fig. 8
Fig. 9
DC motor
DC motor
Speed change
lever assembly
hole for pin portion of Bracket
Change lever
Ring spring 10 Steel ball 3
(2pcs.)
Bit sleeve Compression spring 13
1R362
Leaf spring
Inside of Motor housing L
Gear assembly
Flat washer 11
Ring spring 10
Repair
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Fig. 12
[3] DISASSEMBLY/ASSEMBLY
[3] -3. Disassembling Change lever
[3] -4. Disassembling Slide plate
Motor side
Lever off the hook of Change lever
from the groove of Switch unit (large)
with a slotted screwdriver.
Change lever can now be removed
from Switch unit (large).
Change lever
Remove Change lever from Switch unit (large) as drawn in Fig. 12.
Push Slide plate towards the hinge portion of Motor housing R until it stops.
Slide plate can be removed by pulling in the direction of the gray arrow. (Fig. 13)
Push Change lever towards
the Motor side.
Switch unit (large)
hinge portion
Slide plate
Motor housing R
Fig. 13
Circuit diagram
Fig. D-1
Tape
LED
Connector
Connector
Tape
Switch unit
(microswitch / green color)
Switch unit
(large)
Controller
Terminal DC motor
red marking
Red
Color index of lead wires' sheath
Black
Repair
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Fig. D-2
hook of Controller
Terminal
Motor housing L Switch unit (large) Route LED lead wires
between ribs.
Route Lead wires between
emboss and rib.
Route Lead wires between
Switch unit (large) and rib.
emboss
Connector LEDrib ribsrib
Route this Lead wire (red) through the hook of Controller.
Fix Switch unit (microswitch/ green color) to Gear case as illustrated above.
Handle (L)
Do not put Lead wires
on ribs and emboss.
Do not pinch Lead wires between
Handle and Motor housing.
Fix Controller lead wires
(red, black) in lead wire
holder here.
Put Controller lead wires
(signal path) in the groove
on Housing L here.
Switch unit (microswitch/ green color)Gear case
Controller
Motor housingterminal for battery
Wiring diagram
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