Makita DP4003 User manual

DP4003
Drill
DOUBLE
INSULATION
DP4003 (cover) (’100. 10. 24)

SPECIFICATIONS
Model DP4003
Capacities
Steel .................................................................................................................................................... 13 mm
Wood ................................................................................................................................................... 38 mm
No load speed (min
–1
) .......................................................................................................................... 0 – 600
Overall length ....................................................................................................................................... 308 mm
Net weight ................................................................................................................................................ 2.0 kg
•Due to our continuing program of research and development, the specifications herein are subject to change
without notice.
•Note: Specifications may differ from country to country.
Power supply
The tool should be connected only to a power supply of the same voltage as indicated on the nameplate, and
can only be operated on single-phase AC supply. They are double-insulated in accordance with European
Standard and can, therefore, also be used from sockets without earth wire.
For European countries only
Noise and Vibration
The typical A-weighted sound pressure level is
80 dB (A).
The noise level under working may exceed 85 dB (A).
– Wear ear protection. –
The typical weighted root mean square acceleration
value is not more than 2.5 m/s
2
.
EC-DECLARATION OF CONFORMITY
The undersigned, Yasuhiko Kanzaki, authorized by
Makita Corporation, 3-11-8 Sumiyoshi-Cho, Anjo,
Aichi, 446 Japan declares that this product
(Serial No. : series production)
manufactured by Makita Corporation in Japan is in
compliance with the following standards or standard-
ized documents,
HD400, EN50144, EN55014, EN61000
in accordance with Council Directives, 73/23/EEC,
89/336/EEC and 98/37/EC.
Yasuhiko Kanzaki
CE 2000
Director
MAKITA INTERNATIONAL EUROPE LTD.
Michigan Drive, Tongwell, Milton Keynes,
Bucks MK15 8JD, ENGLAND
DP4003 (cover) (’100. 10. 24)
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DP4003 (cover) (’100. 10. 24)
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DP4003 (cover) (’100. 10. 24)
4

ENGLISH Explanation of general view
1 Tighten
2 Sleeve
3 Ring
4 Switch trigger
5 Lock lever
6 Reversing switch lever
7 Side grip
8 Protrusions
9 Teeth
10 Loosen
11 Depth gauge
12 Reaction
13 Reverse
14 Forward
15 Holding against a stud.
16 Holding against a floor.
17 Hook
SAFETY INSTRUCTIONS
Warning! When using electric tools, basic safety
precautions should always be followed to reduce
the risk of fire, electric shock and personal injury,
including the following.
Read all these instructions before attempting to
operate this product and save these instructions.
For safe operation:
1. Keep work area clean
Cluttered areas and benches invite injuries.
2. Consider work area environment
Don’t expose power tools to rain. Don’t use power
tools in damp or wet locations. Keep work area
well lit. Don’t use power tools in presence of
flammable liquids or gases.
3. Guard against electric shock
Prevent body contact with grounded surfaces
(e.g. pipes, radiators, ranges, refrigerators).
4. Keep children away
Do not let visitors contact tool or extension cord.
All visitors should be kept away from work area.
5. Store idle tools
When not in use, tools should be stored in dry,
high, or locked-up place, out of the reach of
children.
6. Don’t force tool
It will do the job better and safer at the rate for
which it was intended.
7. Use right tool
Don’t force small tools or attachments to do the
job of a heavy duty tool. Don’t use tools for
purposes not intended; for example, don’t use
circular saw for cutting tree limbs or logs.
8. Dress properly
Do not wear loose clothing or jewelry. They can be
caught in moving parts. Rubber gloves and non-
skid footwear are recommended when working
outdoors. Wear protective hair covering to contain
long hair.
9. Use safety glasses and hearing protection
Also use face or dust mask if cutting operation is
dusty.
10. Connect dust extraction equipment
If devices are provided for the connection of dust
extraction and collection facilities, ensure these
are connected and properly used.
11. Don’t abuse cord
Never carry tool by cord or yank it to disconnect it
from receptacle. Keep cord from heat, oil and
sharp edges.
12. Secure work
Use clamps or a vise to hold work. It’s safer than
using your hand and it frees both hands to operate
tool.
13. Don’t overreach
Keep proper footing and balance at all times.
14. Maintain tools with care
Keep tools sharp and clean for better and safer
performance. Follow instructions for lubricating
and changing accessories. Inspect tool cords
periodically and, if damaged, have repaired by
authorized service facility. Inspect extension cords
periodically and replace if damaged. Keep
handles dry, clean and free from oil and grease.
15. Disconnect tools
When not in use, before servicing, and when
changing accessories such as blades, bits and
cutters.
16. Remove adjusting keys and wrenches
Form the habit of checking to see that keys and
adjusting wrenches are removed from tool before
turning it on.
17. Avoid unintentional starting
Don’t carry plugged-in tool with finger on switch.
Be sure switch is off when plugging in.
18. Outdoor use extension cords
When tool is used outdoors, use only extension
cords intended for use outdoors and so marked.
19. Stay alert
Watch what you are doing. Use common sense.
Do not operate tool when you are tired.
20. Check damaged parts
Before further use of the tool, a guard or other part
that is damaged should be carefully checked to
determine that it will operate properly and perform
its intended function. Check for alignment of mov-
ing parts, binding of moving parts, breakage of
parts, mounting, and any other conditions that
may affect its operation.Aguard or other part that
is damaged should be properly repaired or
replaced by an authorized service center unless
otherwise indicated elsewhere in this instruction
manual. Have defective switches replaced by and
authorized service center. Do not use tool if switch
does not turn it on and off.
21. Warning
The use of any other accessory or attachment
other than recommended in this operating instruc-
tion or the catalog may present a risk of personal
injury.
DP4003 (cover) (’100. 10. 24)
5

22. Have your tool repaired by an expert
This electric appliance is in accordance with the
relevant safety rules. Repairing of electric appli-
ances may be carried out only by experts other-
wise it may cause considerable danger for the
user.
ADDITIONAL SAFETY RULES ENB001-1
1. Hold tool by insulated gripping surfaces when
performing an operation where the cutting
tools may contact hidden wiring or its own
cord. Contact with a ‘‘live’’ wire will make
exposed metal parts of the tool ‘‘live’’ and
shock the operator.
2. Always be sure you have a firm footing. Be
sure no one is below when using the tool in
high locations.
3. Hold the tool firmly.
4. Keep hands away from rotating parts.
5. Do not leave the tool running. Operate the tool
only when hand-held.
6. Do not touch the drill bit or the workpiece
immediately after operation; they may be
extremely hot and could burn your skin.
SAVE THESE INSTRUCTIONS.
OPERATING INSTRUCTIONS
Important:
Always be sure that the tool is switched off and
unplugged before installing or removing the side grip,
bit or other accessories.
Installing or removing drill bit (Fig. 1)
Hold the ring and turn the sleeve counterclockwise to
open the chuck jaws. Place the bit in the chuck as far
as it will go. Hold the ring firmly and turn the sleeve
clockwise to tighten the chuck. To remove the bit, hold
the ring and turn the sleeve counterclockwise.
Switch action (Fig. 2)
CAUTION:
Before plugging in the tool, always check to see that
the switch trigger actuates properly and returns to the
‘‘OFF’’ position when released.
To start the tool, simply pull the trigger. Tool speed is
increased by increasing pressure on the trigger.
Release the trigger to stop.
For continuous operation, pull the trigger and then
push the lock lever upward. To stop the tool from the
locked position, pull the trigger fully, then release it.
Reversing switch action (Fig. 3)
CAUTION:
•Always check the direction of rotation before opera-
tion.
•Use the reversing switch only after the tool comes to
a complete stop. Changing the direction of rotation
before the tool stops may damage the tool.
This tool has a reversing switch to change the direc-
tion of rotation. Move the reversing switch lever to the
position (A side) for clockwise rotation or the
position (B side) for counterclockwise rotation.
Side grip (auxiliary handle) (Fig. 4)
Always use the side grip to ensure operating safety.
Install the side grip so that the teeth on the grip fit in
between the protrusions on the tool barrel. Then
tighten the grip by turning clockwise at the desired
position. It may be swung 360° so as to be secured at
any position.
Depth gauge (optional accessory) (Fig. 5)
The depth gauge is convenient for drilling holes of
uniform depth. Loosen the side grip and insert the
depth gauge into the hole in the side grip. Adjust the
depth gauge to the desired depth and tighten the side
grip.
NOTE:
The depth gauge cannot be used at the position
where the depth gauge strikes against the gear
housing.
Drilling operation
•Drilling in wood
When drilling in wood, the best results are obtained
with wood drills equipped with a guide screw. The
guide screw makes drilling easier by pulling the bit
into the workpiece.
•Drilling in metal
To prevent the bit from slipping when starting a hole,
make an indentation with a center-punch and ham-
mer at the point to be drilled. Place the point of the
bit in the indentation and start drilling.
Use a cutting lubricant when drilling metals. The
exceptions are iron and brass which should be drilled
dry.
DP4003 (cover) (’100. 10. 24)
6

Holding tool (Fig.6&7)
When drilling a large hole with a hole saw, etc., the
side grip (auxiliary handle) should be used as a brace
to maintain safe control of the tool.
CAUTION:
•Pressing excessively on the tool will not speed up
the drilling. In fact, this excessive pressure will only
serve to damage the tip of your bit, decrease the
tool performance and shorten the service life of the
tool.
•There is a tremendous force exerted on the tool/bit
at the time of hole breakthrough. Hold the tool firmly
and exert care when the bit begins to break through
the workpiece.
•A stuck bit can be removed simply by setting the
reversing switch to reverse rotation in order to back
out. However, the tool may back out abruptly if you
do not hold it firmly.
•Always secure small workpieces in a vise or similar
hold-down device.
Hook (Fig.8&9)
When using the hook, pull it out in ‘‘A’’ direction and
then push it in ‘‘B’’ direction to secure in place. When
not using the hook, return it back to its initial position
by following the above procedures in reverse.
MAINTENANCE
CAUTION:
Always be sure that the tool is switched off and
unplugged before carrying out any work on the tool.
To maintain product safety and reliability, repairs,
maintenance or adjustment should be carried out by a
Makita Authorized Service Center.
DP4003 (cover) (’100. 10. 24)
7

UK only DOUBLE INSULATION
THE ADDITIONALCOMMENT OF ELECTRICALCONNECTION
The tool is double insulated for safety, no earth connection is required.
CAUTION: The tool must be connected to a plug having a rated current greater than that of tool.
The rated voltage and current appear on the name plate.
IMPORTANT: The wires in the mains lead are coloured in accordance with the following code.
NOTE: As the colours of the mains lead of the tool may not correspond with the coloured markings
identifying the terminals in your plug, proceed as follows:
THE WIRE WHICH IS COLOURED BLUE MUST BE CONNECTED TO THE TERMINAL
WHICH IS MARKED WITH THE LETTER ``N'' OR COLOURED BLACK. THE WIRE WHICH IS
COLOURED BROWN MUST BE CONNECTED TO THE TERMINALWHICH IS MARKED WITH
THE LETTER ``L'' OR COLOURED RED.
CAUTION: Neither wire is to be connected to earth terminal which is marked with the letter ``E'' or symbol
`` ''.
FOR 110 VOLT TOOL, USE PLUGS TO BS4343.
Made in Japan
DP4003 (cover) ('100. 10. 24)
884328-228
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