Maple Systems HMC7000 Series User manual

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I/O Module Guide
For the HMC7000 Series
For use with the following:
HMC7000 Series
Digital and Analog
I/O Modules

HMC7000 Series I/O Module Guide 1
HMC7000 Series I/O Module Guide 1
COPYRIGHT NOTICE
This manual is a publication of Maple Systems, Inc., and is provided for use by its customers only. The
contents of the manual are copyrighted by Maple Systems, Inc.; reproduction in whole or in part, for
use other than in support of Maple Systems equipment, is prohibited without the specific written
permission of Maple Systems.
WARRANTY
Warranty Statements are included with each unit at the time of purchase and are available at
www.maplesystems.com.
TECHNICAL SUPPORT
This manual is designed to provide the necessary information for trouble-free installation and
operation of your I/O module(s). However, if you need assistance, please contact Maple Systems:
Phone: [phone]
Email: [email protected]
Web: www.maplesystems.com

HMC7000 Series I/O Module Guide 2
HMC7000 Series I/O Module Guide 2
TABLE OF CONTENTS
COPYRIGHT NOTICE....................................................................................................................................................1
WARRANTY .................................................................................................................................................................1
TECHNICAL SUPPORT..................................................................................................................................................1
TABLE OF CONTENTS ..................................................................................................................................................2
Introduction................................................................................................................................................................6
I/O Modules................................................................................................................................................................7
HMC7-MI-01 (16 Digital Input Module) .................................................................................................................7
Specifications:.....................................................................................................................................................7
Wiring: ................................................................................................................................................................8
Configuration:.....................................................................................................................................................8
To implement High Speed Counter Operation:..................................................................................................9
HMC7-MI-02 (4 Input Analog Module)................................................................................................................ 10
Specifications:.................................................................................................................................................. 10
Wiring: ............................................................................................................................................................. 11
Configuration:.................................................................................................................................................. 11
HMC7-MI-03 (8 Voltage Input Analog Module) .................................................................................................. 13
Specifications:.................................................................................................................................................. 13
Wiring: ............................................................................................................................................................ 14
Configuration:.................................................................................................................................................. 14
HMC7-MI-04 (8 Current Input Analog Module) .................................................................................................. 16
Specifications:.................................................................................................................................................. 16
Wiring: ............................................................................................................................................................. 17
Configuration:.................................................................................................................................................. 17
HMC7-MO-01 (12 Relay Output Module) ........................................................................................................... 19
Specifications:.................................................................................................................................................. 19
Wiring: ............................................................................................................................................................. 20
Configuration:.................................................................................................................................................. 20
HMC7-MO-02 (16 Sinking Output Module)......................................................................................................... 21
Specifications:.................................................................................................................................................. 21

HMC7000 Series I/O Module Guide 3
HMC7000 Series I/O Module Guide 3
Wiring: ............................................................................................................................................................. 22
Configuration:.................................................................................................................................................. 22
HMC7-MO-03 (16 Sourcing Output Module) ...................................................................................................... 23
Specifications:.................................................................................................................................................. 23
Wiring: ............................................................................................................................................................. 24
Configuration:.................................................................................................................................................. 24
HMC7-MIO-01 (8 Bidirectional Input, 8 Sinking Output Digital Module)............................................................ 25
Specifications:.................................................................................................................................................. 25
Wiring: ............................................................................................................................................................. 26
Configuration:.................................................................................................................................................. 27
To implement High Speed Counter Operation:............................................................................................... 28
HMC7-MIO-02 (8 Bidirectional Input, 8 Sourcing Output Digital Module) ......................................................... 29
Specifications:.................................................................................................................................................. 29
Wiring: ............................................................................................................................................................. 30
Configuration:.................................................................................................................................................. 31
To implement High Speed Counter Operation:............................................................................................... 32
HMC7-MIO-03 (2 Input 2 Output Analog Module) ............................................................................................. 33
Specifications:.................................................................................................................................................. 33
Wiring: ............................................................................................................................................................. 35
Configuration:.................................................................................................................................................. 35
HMC7-MIO-04 (8 Bidirectional Input, 8 Sinking Output Digital Module)............................................................ 37
Specifications:.................................................................................................................................................. 37
Wiring: ............................................................................................................................................................. 38
Configuration:.................................................................................................................................................. 39
To implement High Speed Counter Operation:............................................................................................... 40
Normal PWM ................................................................................................................................................... 41
CW/CCW.......................................................................................................................................................... 41
Pulse/Direction ................................................................................................................................................ 42
Fixed Pulse Mode ............................................................................................................................................ 42
To implement PWM Operation: ...................................................................................................................... 43
HMC7-MIO-05 (8 Bidirectional Input, 8 Sourcing Output Digital Module) ......................................................... 44
Specifications:.................................................................................................................................................. 44

HMC7000 Series I/O Module Guide 4
HMC7000 Series I/O Module Guide 4
Wiring: ............................................................................................................................................................. 45
Configuration:.................................................................................................................................................. 47
To implement High Speed Counter Operation:............................................................................................... 48
Normal PWM ................................................................................................................................................... 49
CW/CCW.......................................................................................................................................................... 49
Pulse/Direction ................................................................................................................................................ 50
To implement PWM Operation: ...................................................................................................................... 51
HMC7-MIO-06 (8 Bidirectional Input, 6 Relay, 2 Sinking Output Digital Module) .............................................. 52
Specifications:.................................................................................................................................................. 52
Wiring: ............................................................................................................................................................. 53
Configuration:.................................................................................................................................................. 55
To implement High Speed Counter Operation:............................................................................................... 56
Normal PWM ................................................................................................................................................... 57
CW/CCW.......................................................................................................................................................... 57
Pulse/Direction ................................................................................................................................................ 58
Fixed Pulse Mode ............................................................................................................................................ 58
To implement PWM Operation: ...................................................................................................................... 59
HMC7-MIO-07 (8 Bidirectional Input, 6 Relay, 2 Sourcing Output Digital Module)............................................ 60
Specifications:.................................................................................................................................................. 61
Wiring: ............................................................................................................................................................. 62
Configuration:.................................................................................................................................................. 63
To implement High Speed Counter Operation:............................................................................................... 64
Normal PWM ................................................................................................................................................... 65
CW/CCW.......................................................................................................................................................... 65
Pulse/Direction ................................................................................................................................................ 66
To implement PWM Operation: ...................................................................................................................... 67
HMC7-MIO-08 (4 Input Analog / 2 Analog Output Module) ............................................................................... 68
Specifications:.................................................................................................................................................. 68
Wiring: ............................................................................................................................................................. 69
Configuration:.................................................................................................................................................. 71
HMC7030A-L (12 digital inputs and 8 digital outputs built-in)............................................................................ 73
Specifications:.................................................................................................................................................. 73

HMC7000 Series I/O Module Guide 5
HMC7000 Series I/O Module Guide 5
Wiring: ............................................................................................................................................................. 74
Configuration:.................................................................................................................................................. 75
To implement High Speed Counter Operation:............................................................................................... 76
Common Terms for I/O Modules ............................................................................................................................ 77
Digital Modules.................................................................................................................................................... 77
Analog Modules................................................................................................................................................... 77
Sinking versus Sourcing Inputs ............................................................................................................................ 77
Digital Outputs (PNP or NPN type) ...................................................................................................................... 78
Analog I/O............................................................................................................................................................ 79
Analog Voltage .................................................................................................................................................... 79
Analog Current .................................................................................................................................................... 79
I/O Terminals ........................................................................................................................................................... 80
Installing I/O Modules ......................................................................................................................................... 80
Configuring the I/O Modules............................................................................................................................... 80
Configuration of the HMC7000 Series High Speed Counters.............................................................................. 83
Configuration Register......................................................................................................................................... 84
Specific High Speed Counter Registers................................................................................................................ 84
Retaining the High Speed Counter Values........................................................................................................... 87

HMC7000 Series I/O Module Guide 6
HMC7000 Series I/O Module Guide 6
Introduction
The HMC7000 Series (except for the HMC7030A-L) support I/O expansion modules. These modules provide
digital and/or analog I/O (inputs and outputs) for an electrical control system. All of the I/O Modules are CE and
UL Certified. The following I/O Modules are available:
I/O Module Part No.
Description
HMC7-MI-01
16 Digital Inputs (sinking or sourcing)
HMC7-MI-02
4 Programmable Analog Inputs
HMC7-MI-03
8 Programmable Analog Voltage Inputs
HMC7-MI-04
8 Programmable Analog Current Inputs
HMC7-MO-01
12 Relay Outputs
HMC7-MO-02
16 Digital Outputs (Sinking 0.5A)
HMC7-MO-03
16 Digital Outputs (Sourcing 0.5A)
HMC7-MIO-01
8 Bidirectional Digital Inputs, 8 Digital Outputs (Sinking 0.5A)
HMC7-MIO-02
8 Bidirectional Digital Inputs, 8 Digital Outputs (Sourcing 0.5A)
HMC7-MIO-03
2 Programmable Analog Inputs, and 2 Programmable Analog Outputs
HMC7-MIO-04
8 Bidirectional Digital Inputs (4 high speed), 8 Digital Outputs
(Sinking 0.5A)
HMC7-MIO-05
8 Bidirectional Digital Inputs (4 high speed), 8 Digital Outputs
(Sourcing 0.5A)
HMC7-MIO-06
8 Bidirectional Digital Inputs (4 high speed), 8 Digital Outputs
(2 PWM, Sinking 0.5A), 6 Relay
HMC7-MIO-07
8 Bidirectional Digital Inputs (4 high speed), 8 Digital Outputs
(2 PWM, Sourcing 0.5A), 6 Relay
HMC7-MIO-08
4 Programmable Analog Inputs, 2 Programmable Analog Outputs
Some HMC7000 Series models have built in I/O. These units are also CE and UL Certified.
HMC Part No.
Description
HMC7030A-L
3” LCD, 18 membrane-style keys, 1 serial port, 1 USB slave port,
12 digital inputs and 8 digital outputs built-in

HMC7000 Series I/O Module Guide 7
HMC7000 Series I/O Module Guide 7
I/O Modules
HMC7-MI-01 (16 Digital Input Module)
This module is a digital input module for the HMC7000 Series
models. It has sixteen bidirectional inputs, two of which are
high-speed inputs.
Specifications:
Power
3.9 VDC from HMC7000 base
Approvals
CE, UL
Digital Inputs
16 bidirectional inputs (2 high-speed )
Rated input current
Up to 5mA (per contact)
Input impedance
4.9K ohms
Minimum ON voltage
15 VDC
Maximum OFF voltage
5 VDC
Turn ON Time
10 msec
Turn OFF Time
10 msec
Isolation
Optically isolated from internal circuit
Connection method
Removable terminals (3.81 mm pitch)
High Speed Channels
No. of inputs
2 channels (X0 and X5)
Maximum Input Frequency
25 KHz
Maximum Input Count
4,294,967,295 (32-bit)
General
Operating Temperature
0 to 55°C
Operating Humidity
10% to 90% (non condensing)
Mechanical Dimension (LxWxH)
3.11x1.18x1.42 inches [79x30x36mm]

HMC7000 Series I/O Module Guide 8
HMC7000 Series I/O Module Guide 8
Wiring:
For connecting to NPN-type transistor inputs:
Connecting to PNP-type transistor inputs:
Configuration:
Use MAPware-7000 to assign input (X and XW) and configuration (M and MW) memory addresses to the
module. These addresses are created according to the slot location of the module, where nn refers to the slot
number (ex. 01…05):
Function
Register
Access
X0-X15 Inputs
Xnn000-015 (XWnn00)
Rd Only
High Speed Counter Option
HSC Channel 1
HSC Channel 2
HSC Input Pin
X0
X5
Rd Only
HSC Reset Input Pin
X1
X6
Rd Only
HSC Configuration Register
MWnn00
MWnn06
Rd/Write
HSC Counter Register
(Current Value)
MWnn01
MWnn02
MWnn07
MWnn08
Rd/Write
HSC Preset Register
MWnn03
MWnn04
MWnn09
MWnn10
Rd/Write
HSC Enable Bit
Mnn080
Mnn176
Rd/Write
HSC Reset Bit
Mnn081
Mnn177
Rd/Write

HMC7000 Series I/O Module Guide 9
HMC7000 Series I/O Module Guide 9
Reference the table below when configuring each HSC Configuration Register (MWnn00 and MWnn06):
Bits
Function
15-4
Not used
3
0 : Falling Edge
1 : Rising Edge
2, 1, 0
Module Operating Mode :
000 : Normal Operation
010 : Up Counter HSC
To implement High Speed Counter Operation:
1. Connect a device to X0 (Channel 1) or X5 (Channel 2) that will provide the high speed pulses to the
expansion module.
2. Configure the HSC using the configuration register MWnn00 (Channel 1) or MWnn06 (Channel 2).
3. Write the HSC preset count value in MWnn03 (Channel 1) or MWnn09 (Channel 2).
4. Enable the HSC by setting the HSC Enable Bit Mnn080 (Channel 1) or Mnn176 (Channel 2).
5. HSC increments (starting from 0) the current value register in MWnn01 (Channel 1) or MWnn07
(Channel 2) until the preset value is reached.
6. Enable the HSC Reset Bit by setting Mnn081 (Channel 1) or Mnn177 (Channel 2). This will cause the HSC
current value to reset back to 0.
7. To start the process again, simply reset (clear) the HSC Reset Bit and set the HSC Enable Bit. Note: if the
HSC Enable Bit is still ON, you must reset (clear) this bit, and then set it again.

HMC7000 Series I/O Module Guide 10
HMC7000 Series I/O Module Guide 10
HMC7-MI-02 (4 Input Analog Module)
This module is an analog input module for the HMC7000 Series
models. It has four analog inputs, which can measure 0-10V, -
10 to +10V, 0-20mA, and 4-20mA signals.
Specifications:
Power
3.9 VDC from HMC7000 base
Approvals
CE, UL
Analog Inputs
4 Inputs (0-10V, -10 to +10V, 0-20mA, and 4-20mA)
Resolution
12 bit
Connection method
Removable terminals (3.81 mm pitch)
Voltage Mode
Input range
-10V to +10V, 0 - 10V
Value of LSB:
For 0-10V: 2.44mV
For +/-10V: 4.88mV
Input Impedance
200KΩ
Accuracy
At 25°C: 0.1% of full scale
Overall Accuracy (-25°C to 55°C) 0.3% of full scale
Frequency Limit (-3db)
3.5KHz
Behavior upon sensor failure
Input goes to 0, as if no input is connected
Current Mode
Input Range
4mA-20mA, 0mA-20mA
Value of LSB
3.906 μA
Input Impedance
120Ω
Accuracy
At 25°C: 0.2% of full scale
Overall Accuracy (-25°C to 55°C) 0.8% of full scale

HMC7000 Series I/O Module Guide 11
HMC7000 Series I/O Module Guide 11
General
Operating Temperature
0 to 55°C
Operating Humidity
10% to 90% (non condensing)
Mechanical Dimension (LxWxH)
3.11x1.18x1.42 inches [79x30x36mm]
Input Power Supply
Input Voltage
24VDC
Input Current
50mA
Wiring:
For connecting to analog voltage inputs:
Connecting to analog current inputs:
Configuration:
Use MAPware-7000 to assign input (XW) and configuration (MW) memory addresses to the module. These
addresses are created according to the slot location of the module, where nn refers to the slot
number (ex. 01…05):
Register
Description
Access
XWnn00
Input Channel 1 Data
Read Only
XWnn01
Input Channel 2 Data
Read Only
XWnn02
Input Channel 3 Data
Read Only
XWnn03
Input Channel 4 Data
Read Only
MWnn00
Input Channel 1 Configuration Register
Read/Write
MWnn01
Input Channel 2 Configuration Register
Read/Write
MWnn02
Input Channel 3 Configuration Register
Read/Write
MWnn03
Input Channel 4 Configuration Register
Read/Write

HMC7000 Series I/O Module Guide 12
HMC7000 Series I/O Module Guide 12
Reference the table below when configuring each Input Configuration Register (MWnn00-MWnn03):
Input Channel
Signal Type
Value
mA (4-20mA)
0
Voltage (0-10V)
1
Voltage (-10 to +10V)
2
mA (0-20mA)
3

HMC7000 Series I/O Module Guide 13
HMC7000 Series I/O Module Guide 13
HMC7-MI-03 (8 Voltage Input Analog Module)
This module is an analog input module for the HMC7000 Series
models. It has eight analog inputs, which can measure 0-10V,
and -10 to +10Vsignals.
Specifications:
Power
3.9 VDC from HMC7000 base
Approvals
CE, UL
Analog Inputs
8 Inputs (0-10V, -10 to +10V)
Resolution
12 bit
Connection method
Removable terminals (3.81 mm pitch)
Voltage Mode
Input range
-10V to +10V, 0 - 10V
Value of LSB:
For 0-10V: 2.44mV
For +/-10V: 4.88mV
Input Impedance
200KΩ
Accuracy
At 25°C: 0.1% of full scale
Overall Accuracy (-25°C to 55°C) 1% of full scale
Frequency Limit (-3db)
3.5KHz
Behavior upon sensor failure
Input goes to 0, as if no input is connected
General
Operating Temperature
0 to 55°C
Operating Humidity
10% to 90% (non condensing)
Mechanical Dimension (LxWxH)
3.11x1.18x1.42 inches [79x30x36mm]
Input Power Supply
Input Voltage
24VDC
Input Current
50mA

HMC7000 Series I/O Module Guide 14
HMC7000 Series I/O Module Guide 14
Wiring:
Configuration:
Use MAPware-7000 to assign input (XW) and configuration (MW) memory addresses to the module. These
addresses are created according to the slot location of the module, where nn refers to the slot
number (ex. 01…05):
Register
Description
Access
XWnn00
Input Channel 1 Data
Read Only
XWnn01
Input Channel 2 Data
Read Only
XWnn02
Input Channel 3 Data
Read Only
XWnn03
Input Channel 4 Data
Read Only
XWnn04
Input Channel 5 Data
Read Only
XWnn05
Input Channel 6 Data
Read Only
XWnn06
Input Channel 7 Data
Read Only
XWnn07
Input Channel 8 Data
Read Only
MWnn00
Input Channel 1 Configuration Register
Read/Write
MWnn01
Input Channel 2 Configuration Register
Read/Write
MWnn02
Input Channel 3 Configuration Register
Read/Write
MWnn03
Input Channel 4 Configuration Register
Read/Write
MWnn04
Input Channel 5 Configuration Register
Read/Write
MWnn05
Input Channel 6 Configuration Register
Read/Write
MWnn06
Input Channel 7 Configuration Register
Read/Write
MWnn07
Input Channel 8 Configuration Register
Read/Write

HMC7000 Series I/O Module Guide 15
HMC7000 Series I/O Module Guide 15
Reference the table below when configuring each Input Configuration Register (MWnn00-MWnn07):
Input Channel
Signal Type
Value
Voltage (0 - 10V)
1
Voltage (-10 to +10V)
2

HMC7000 Series I/O Module Guide 16
HMC7000 Series I/O Module Guide 16
HMC7-MI-04 (8 Current Input Analog Module)
This module is an analog input module for the HMC7000 Series
models. It has eight analog inputs, which can measure 0-20mA,
and 4-20mA signals.
Specifications:
Power
3.9 VDC from HMC7000 base
Approvals
CE, UL
Analog Inputs
8 Inputs (0-20mA, 4-20mA)
Resolution
12 bit
Connection method
Removable terminals (3.81 mm pitch)
Voltage Mode
Input range
0-20mA, 4-20mA
Value of LSB:
3.906uA
Input Impedance
120Ω
Accuracy
At 25°C: 0.1% of full scale
Overall Accuracy (-25°C to 55°C) 1% of full scale
General
Operating Temperature
0 to 55°C
Operating Humidity
10% to 90% (non condensing)
Mechanical Dimension (LxWxH)
3.11x1.18x1.42 inches [79x30x36mm]
Input Power Supply
Input Voltage
24VDC
Input Current
50mA

HMC7000 Series I/O Module Guide 17
HMC7000 Series I/O Module Guide 17
Wiring:
Configuration:
Use MAPware-7000 to assign input (XW) and configuration (MW) memory addresses to the module. These
addresses are created according to the slot location of the module, where nn refers to the slot
number (ex. 01…05):
Register
Description
Access
XWnn00
Input Channel 1 Data
Read Only
XWnn01
Input Channel 2 Data
Read Only
XWnn02
Input Channel 3 Data
Read Only
XWnn03
Input Channel 4 Data
Read Only
XWnn04
Input Channel 5 Data
Read Only
XWnn05
Input Channel 6 Data
Read Only
XWnn06
Input Channel 7 Data
Read Only
XWnn07
Input Channel 8 Data
Read Only
MWnn00
Input Channel 1 Configuration Register
Read/Write
MWnn01
Input Channel 2 Configuration Register
Read/Write
MWnn02
Input Channel 3 Configuration Register
Read/Write
MWnn03
Input Channel 4 Configuration Register
Read/Write
MWnn04
Input Channel 5 Configuration Register
Read/Write
MWnn05
Input Channel 6 Configuration Register
Read/Write

HMC7000 Series I/O Module Guide 18
HMC7000 Series I/O Module Guide 18
MWnn06
Input Channel 7 Configuration Register
Read/Write
MWnn07
Input Channel 8 Configuration Register
Read/Write
Reference the table below when configuring each Input Configuration Register (MWnn00-MWnn07):
Input Channel
Signal Type
Value
Current (0 - 20mA)
3
Current (4 –20mA)
0

HMC7000 Series I/O Module Guide 19
HMC7000 Series I/O Module Guide 19
HMC7-MO-01 (12 Relay Output Module)
This module is a digital output module for the HMC7000 Series models.
It has twelve relay outputs.
Specifications:
Power
3.9 VDC from HMC7000 base
Approvals
CE, UL
Digital Outputs
12 relay outputs
Turn ON Time
10 msec
Turn OFF Time
5 msec
Output capacity
2A per contact up to 230VAC
2A per contact up to 30VDC
Connection method
Removable terminals (3.81 mm pitch)
General
Operating Temperature
0 to 55°C
Operating Humidity
10% to 90% (non condensing)
Mechanical Dimension (LxWxH)
3.11x1.18x1.42 inches [79x30x36mm]
Input Power Supply
Input Voltage
24VDC (required even when using AC loads)
Input Current
150mA maximum