Marlo Incorporated CMP series User manual
55
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General Operation
When the system is operating one of two displays will
be shown. Pressing NEXT will alternate between the
displays. One of the displays is always the current time
of day which has to be set (see pg.9). Capacity
remaining is the number of gallons that will be treated
before the system goes through a regeneration cycle.
The user can scroll between the displays as desired.
If the system has called for a regeneration that will occur
at the preset time of regeneration, the words REGEN
TODAY will appear on the display.
When water is being treated (i.e. water is fl owing through
the system) the word “Softening” or “Filtering” fl ashes on
the display.
User Displays/Settings
REGEN
TODAY
SOFTENING CAPACITY REMAINING
GAL
REGEN TODAY will
show if a regeneration
is expected “Tonight.”
TIME
650
REGEN
TODAY
SOFTENING
PM
6:35
Installer Displays/Settings
STEP 1 - Press NEXT and simultaneously for 3 seconds.
STEP 2 - Hardness: Set the amount of hardness in grains of hardness as
calcium carbonate per gallon using the or buttons. Value ranges from
1 to 150 in 1 grain increments. Note the grains per gallon can be increased if
soluble iron needs to be reduced. This display will show
“-nA-” if “FILTER” is selected or if ‘AUTO’ is not selected. Press NEXT to go to
step 3. Press REGEN to exit Installer Displays/Settings.
STEP 3 - Day Override: When gallon capacity is set to off, set the number
of days between regenerations. When gallon capacity is set to AUTO or to a
number, set the maximum number of days between regenerations. If value set
to “oFF” regeneration initiation is based solely on gallons used. If value is set as
a number (allowable range from 1 to 28) a regeneration initiation will be called
for on that day even if suffi cient number of gallons were not used to call for a
regeneration. Set Day Override using or buttons:
• number of days between regeneration (1 to 28); or
• “oFF”
Press NEXT to go to step 4. Press REGEN to return to previous step.
STEP 4 - Next Regeneration Time (hour): Set the hour of day for regeneration
using or buttons. AM/PM toggles after 12. The default time is 2:00
a.m. This display will show “REGEN on 0 GAL” if “on 0” is selected in by the
installer. Press NEXT to go to Step 5. Press REGEN to return to previous step.
STEP 5 - Next Regeneration Time (minutes): Set the minutes of day for
regeneration using or buttons. This display will not be shown if “on
0” is selected by the installer (2 a.m. is the factory setting). Press NEXT to exit
Installer Displays/Settings. Press REGEN to return to previous step.
To initiate a manual regeneration immediately, press and hold the “REGEN”
button for three seconds. The system will begin to regenerate immediately.
The control valve may be stepped through the various regeneration cycles by
pressing the “REGEN” button.
RETURN TO
NORMAL MODE
REGEN
SET TIME
A.M.
REGEN
SET TIME
A.M.
REGEN
DAY
SET
SET
CLOCK NEXT REGEN
Step 1
SET HARDNESS
Step 2
20
SET HARDNESS
Step 3
14
Step 4
2:00
Step 5
2:00
SET
CLOCK NEXT REGEN
SET
CLOCK NEXT REGEN
SET
CLOCK NEXT REGEN
SET
CLOCK NEXT REGEN
SET
CLOCK NEXT REGEN
SET
CLOCK NEXT REGEN
Regeneration Mode
Typically a system is set to regenerate at a time of low water usage. An example of a
time with low water usage is when a household is asleep. If there is a demand for water
when the system is regenerating, untreated water will be used.
Set Time of Day
The user can also set the time of day. Time of day should only need to be set after
extended power outages or when daylight saving time begins or ends and at the time
of start-up. If an extended power outage occurs, the time of day will fl ash on and off
which indicates the time of day should be reset.
STEP 1U - press SET CLOCK.
STEP 2U - Current Time (hour): Set the hour of the day using or buttons.
AM/PM toggles after 12. Press NEXT to go to step 3U.
STEP 3U - Current Time (minutes): Set the minutes of the day using or
buttons. Press NEXT to exit Set Clock. Press REGEN to return to previous step.
Power Loss
If the power goes out for less than two hours, the system will automatically reset itself. If an extended power outage
occurs, the time of day will fl ash on and off which indicates the time of day should be reset. The system will retain the
other information entered by the installer.
When the system begins to regenerate, the display will change to include information about the step of the regeneration
process and the time remaining for that step to be completed. The system runs through the steps automatically and will
reset itself to provide treated water when the regeneration has been completed.
Manual Regeneration
Sometimes there is a need to regenerate the system,
sooner than when the system calls for it, usually referred to
as manual regeneration. There may be a period of heavy
water usage because of guests or a heavy laundry day.
To initiate a manual regeneration at the preset delayed regeneration time, press and release “REGEN”. The words
“REGEN TODAY” will fl ash on the display to indicate that the system will regenerate at the preset delayed regenera-
tion time. If you pressed the “REGEN” button in error, pressing the button again will cancel the request. Note: If the
regeneration time option is set to “on 0” there is no set delayed regeneration time so “REGEN TODAY” will not activate
if “REGEN” button is pressed.
To initiate a manual regeneration immediately, press and hold the “REGEN” button for three seconds. The system will
begin to regenerate immediately. The request cannot be cancelled.
Note: For softeners, if brine tank does not contain salt, fi ll with salt and wait at least two hours before regenerating.
Error Message
If the word “ERROR” and a number are alternately fl ashing on the display contact the Installer for help. This indicates
that the valve was not able to function properly. Refer to “Troubleshooting” for “ERROR RESET” procedure.
P. M .
P. M .
REGEN TODAY will
show if a regeneration
is expected “Tonight.”
REGEN
TODAY
CAPACITY REMAINING
GAL
REGEN
BACKWASH
SET TIME
Step 2U
6:35
Step 3U
6:35
SET TIME
Step 1U
Error 1003
2 8:22
320
SET
CLOCK NEXT REGEN
SET
CLOCK NEXT REGEN
SET
CLOCK NEXT REGEN
SET
CLOCK NEXT REGEN
FLOW DIAGRAMS
fl ow diagram...service
SUPPLY
WATER
INLET
SUPPLY WATER TO
TOP OF TANK
CONDITIONED WATER
FROM DISTRIBUTOR
OUTLET PORT FOR
SERVICE WATER
SUPPLY
WATER
fl ow diagram...backwash
TO DRAIN
PISTON ROD IS
BELOW 2nd STEP DOWN
SUPPLY WATER
INLET
SUPPLY WATER
TO DISTRIBUTOR
BACKWASH WATER
TO DRAIN
OUTLET PORT FOR
SERVICE WATER
SUPPLY
WATER
PISTON ROD IS BOTTOMED
OUT IN “HOME” POSITION
TO DRAIN
SUPPLY WATER
INLET
SUPPLY WATER TO
TOP OF TANK
CONDITIONED WATER
FROM DISTRIBUTOR
OUTLET PORT FOR
SERVICE WATER
SUPPLY
WATER
fl ow diagram...rinse fl ow diagram...fi ll
CONDITIONED WATER
TO REGENERANT TANK
SUPPLY
WATER
OUTLET PORT FOR
SERVICE WATER
CONDITIONED WATER
FROM DISTRIBUTOR
SUPPLY WATER TO
TOP OF TANK
SUPPLY WATER
INLET
PISTON ROD IS
BELOW 1st STEP DOWN
PISTON ROD IS
4th STEP DOWN
fl ow diagram...downfl ow brine
TO DRAIN
PISTON ROD IS
BELOW 3rd STEP DOWN
SUPPLY WATER
INLET
SUPPLY WATER AND REGENERANT
TO TOP OF TANK
WASTE WATER
FROM DISTRIBUTOR
OUTLET PORT FOR
SERVICE WATER
SUPPLY
WATER
REGENERANT TRAVELS
THROUGH MANIFOLD
TO THE INJECTOR
REGENERANT
IS SIPHONED IN
REGENERANT IN
MANIFOLD
DIAGNOSTIC MODE
Supply
Water Exits
Supply
Water Enters
Figure 3
Diagnostic:
The inlet handle points in the direction of fl ow and the outlet handle
points to the center of bypass valve, system water pressure is allowed
to the control valve and the plumbing system while not allowing water to
exit from the control valve to the plumbing.
BYPASS OPERATION
No
Water Exits
Supply Water is shut off
from the house and the
valve
SHUT OFF MODE
Figure 4
Shut Off:
The inlet handle points to the center of the bypass valve and the outlet
handle points in the direction of fl ow, the water is shut off to the plumbing
system. If water is available on the outlet side of the softener it is an
indication of water bypass around the system (i.e. a plumbing
connection somewhere in the building bypasses the system).
“Untreated”
Water Exits
Supply
Water Enters
Figure 2
Bypass:
The inlet and outlet handles point to the center of the bypass, the control
valve is isolated from the water pressure contained in the plumbing
system. Untreated water is supplied to the plumbing system.
NORMAL OPERATION
“Treated”
Water Exits
Supply
Water Enters
Figure 1
Normal Operation:
The inlet and outlet handles point in the direction of fl ow indicated by
the engraved arrows on the control valve. Water fl ows through the
control valve during normal operation and this position also allows the
control valve to isolate the media bed during the regeneration cycle.
Bypass Valve
The bypass valve is typically used to isolate the control valve from the plumbing system’s water pressure in order to
perform control valve repairs or maintenance. The WS1 bypass valve is particularly unique in the water treatment
industry due to its versatility and state of the art design features. The 1” full fl ow bypass valve incorporates four posi-
tions including a diagnostic position that allows service personal to work on a pressurized system while still providing
untreated bypass water to the facility or residence. Its completely non-metallic, all plastic, design allows for easy
access and serviceability without the need for tools.
The bypass body and rotors are glass fi lled Noryl and the nuts and caps are glass fi lled polypropylene. All seals are
self-lubricating EPDM to help prevent valve seizing after long periods of non-use. Internal o-rings can easily be re-
placed if service is required.
The bypass consists of two interchangeable plug valves that are operated independently by red arrow shaped han-
dles. The handles identify the fl ow direction of the water. The plug valves enable the bypass valve to operate in four
positions.
Drive Cap Assembly, Downfl ow Piston,
Regenerant Piston and Spacer Stack Assembly
& Front Cover and Drive Assembly
Part of Kit, O-ring (Item #51)
14
Front Cover and Drive Assembly
Item No. Part No. Description Quantity
7 A2103134 Front Cover ASSY 1
8 A2085050 Motor 1
9 A2328046 Drive Bracket & Spring Clip 1
10 A2341016 PC Board 1
11 A2393046 Drive Gear 12 x 36 3
12 A2103132 Drive Gear Cover 1
13 A2491086 Service Tool 1
14 A2242054 Transformer 110V - 12V 1
Drive Cap Assembly, Downfl ow Piston, Upfl ow Piston,
Regenerant Piston and Spacer Stack Assembly
Item No. Part No. Description Quantity
1 A2466034 *Spacer Stack Assembly w/o o-rings 1
2 A2080077 Drive Cap Assembly 1
3 A2077180 O-Ring 228 (use Valve O-ring Kit) 1
4 A2309040 Piston Downfl ow Assembly 1
5 A2438033 Regenerant Piston 1
6 A2077181 O-Ring 337 (use Valve O-ring Kit) 1
15
A2077178 O-Ring 215 (use Valve O-ring Kit) 1
Item #5 not used with Backwash Only fi lter applications.
Item #4 identifi ed with “DN” code.
See page 20 for Valve O-ring Kit.
16
17
18
19
25a, 25b
24
23
22
20
30
26 35
33
32
34
29
27
28
31
21
Injector Cap, Injector Screen, Injector, Plug ,
O-Ring, Refi ll and Refi ll Port Plug,
&Drain Line - 3/4”
Proper fl ow washer orientation
directs water fl ow towards the
washer face with rounded edge.
Flow washer indentifi cation
numbers must be visible after
installation.
Part of Kit, O-ring (Item #51, pg. 20)
Drawing No. Order No. Description Quantity
21 A2287059 Refi ll Port Plug Assembly This part is required for backwash only systems
22 A2411015 Elbow Locking Clip 1
23 A2409016 Polytube insert 3/8 1
24 A2095071 Nut 3/8 1
25a A2080078 Elbow Cap 3/8 (use w/ 3/8” tubing) 1
25b A2129100 Elbow 1/2” with nut and insert (use w/ 1/2” tubing) Option
26 A2077179 O-Ring 019
(
Use Valve O-ring Kit
)
1
27 A2104033 RFC Retainer Assembly* 1
28 RFC Brine Refi ll Flow Washer 1
*Assembly includes RFC.
Refi ll and Refi ll Port Plug
Drawing No. Order No. Description Quantity
29 A2411015 Elbow Locking Clip 1
30 A2409013 Polytube insert 5/8 Option
31 A2095065 Nut 3/4 Drain Elbow Option
32 A2099056 Drain Elbow 3/4 Male Assembly 1
33 A2077179 O-Ring 019 (Use Valve O-ring Kit) 1
34 A2104034 Drain Flow Washer Retainer Assembly 1
A2253114 Drain Flow Washer 0.7 gpm for 3/4
A2253099 Drain Flow Washer 1.0 gpm for 3/4
A2253084 Drain Flow Washer 1.3 gpm for 3/4
A2253083 Drain Flow Washer 1.7 gpm for 3/4
A2253081 Drain Flow Washer 2.2 gpm for 3/4 - CLSM30
A2253082 Drain Flow Washer 2.7 gpm for 3/4
A2253085 Drain Flow Washer 3.2 gpm for 3/4
A2253086 Drain Flow Washer 4.2 gpm for 3/4
A2253087 Drain Flow Washer 5.3 gpm for 3/4
35
One
DLFC
must be
used if 3/4
fi tting is
used
Drain Line - 3/4”
Item No. Part No. Description Quantity
16 A2080079 Injector Cap 1
17 A2077182 O-Ring 135 (Use Valve O-ring Kit) 1
18 Injector Screen 1
19 A2079059 Injector Assembly Z Plug See note 1
A2079060 Injector Assembly A Black
A2079048 Injector Assembly B Brown
A2079046 Injector Assembly C Violet
A2079045 Injector Assembly D Red - CLSM30
20 A2079049 Injector Assembly E White
A2079047 Injector Assembly F Blue
A2079050 Injector Assembly G Yellow
A2079055 Injector Assembly H Green
A2079062 Injector Assembly I Orange
A2079063 Injector Assembly J Light Blue
A2079064 Injector Assembly K Light Green
*The injector plug and the injector each contain one 011 (lower) and 013 (upper) o-ring.
Note: For downfl ow brine, injector is located in the down hole and injector plug in the up hole.
For a fi lter that only backwashes injector plugs are located in both holes.
1
Injector Cap, Injector Screen, Injector, Plug and O-Ring
Brine
Valve
Assembly
Media Tank Jacket
w/ Cover
Media Tank
Base
Media Tank
Valve (Metered Shown)
Brine Tank Cover
Brine Tank
Brine Grid
(Optional)
Brine Tube
w/ Air Check
Brine Well
Brine Line Hosing
Brine Well Caps
Brine Valve Safety
Overflow Drain
Media
Turbulator
1
2
2
11
10
10
15
12
3
5
8
6
7
4
“C” Series
9
Brine Float
13
8
6Brine Tube w/
Air Check
Brine
Valve
Safety
Parts Listing
Part Number No. Description
B1074--- 1 Valve Metered (Complete - Specify Model)
A2042062 2 Brine Tank w/ Cover Complete
A2071005 3 Brine Well
A2072003 4 Brine Well Cap
A2250003 5 Overfl ow Elbow
A2118010 6 Brine Tube w/ Air Check
B1020001 7 Brine Line Hose w/ Inserts
A2005058 8 Brine Valve Safety
A2107022 9 Brine Float
A2121047- -- Media (Specify Model)
B1026 11 Turbulator - Specify Model
B1024--- 12 Media Tank Jacket w/ cover - Optional
B1179005 13 * Brine Valve Assembly - Complete - Includes #’s 6, 8, & 9
A2284017 15 *Grid (Optional)
Item No. Part No. Description Quantity
36 A2095069 Nut 1” Quick Connect 1
*37 A2360039 Meter Assembly 1
38 A2100027 Turbine Assembly 1
39 A2077178 O-Ring 215 (Use Valve O-ring Kit) 1
40 A2287077 Meter Plug Assembly (Time clock option) 1
*Item #37 includes Items #38 & #39.
Water Meter and Meter Plug
39
40
37
36
38
Part of Kit, O-ring (Item 51, pg. 20)
(Not Shown) Description Bypass Vertical Adapter Assembly
Item No. Part No. Description Quantity
41 A2095069 Nut 1” Quick Connect 2
42 A2453012 Split Ring 2
43 A2077178 O-Ring 215 (Kit available - see Item #10) 2
44 A2607004 Bypass 1” Rotor 2
45 A2080090 Bypass Cap 2
46 A2395009 Bypass Handle 2
47 A2104036 Bypass Rotor Seal Retainer 2
48 A2077182 O-Ring 135 (use Bypass Valve Kit) 2
49 A2077223 O-Ring 112 (use Bypass Valve Kit) 2
50 A2077224 O-Ring 214 (use Bypass Valve Kit) 2
52 B1213021 KIT O-ring Bypass (Incl. 2 ea. of items 43,48,49,& 50) 1 per valve
Bypass Valve O-ring Kit
Part of Kit, O-ring By-Pass(Item 52)
51 B1213022 KIT O-ring (contains 1 each of 3, 6, 15, 17, 26, & 33) 1 per valve
Valve O-ring Kit
53 A23540231 Bypass Valve Complete / Less Connectors 1 per valve
Complete Assembly
46
45
46
5
49
48
44
50
47
41
42
43
41
42
43
47
50
44
48
49
53
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