MASCOT SMARTCHARGER User manual

[email protected]
Mascot FRANCE
38 rue Leo Lagrange
F-94270 Le Kremlin Bicêtre
[phone]
www.mascot.com
Main Office NORWAY
Box 177
N-1601 Fredrikstad
+ 47 69 36 43 00
Mascot UK
Bok 2090, Salisbury
Wiltshire SP2 2BH
[phone]
Mascot DE, BENELUX
Hirschbergstr. 28/7
D-74838 Limbach
[phone]
Mascot DE, CH, AT
Tettnanger Str. 52
D-88239 Wangen
[phone]
Mascot BALTIC, RUSSIA
Taevakivi 15
13619 Tallinn, Estonia
[phone]
Mascot SWEDEN
Box 177
N-1601 Fredrikstad
[phone]
User manual type 3245
SMARTCHARGER
7A12V

2
SAFETY
READ THESE INSTRUCTIONS PRIOR TO USING THE CHARGER
This appliance can be used by children aged from 8 years and above and persons
with reduced physical, sensory or mental capabilities or lack of experience and
knowledge if they have been given supervision or instruction concerning use of
the appliance in a safe way and understand the hazards involved. Children shall
not play with the appliance
The charger is protected against injects of dust and water according to IP65.
If the SUPPLY CORD is damaged, it must be replaced by the manufacturer, its
service agent or similarly qualified person in order to avoid a hazard.
Note! Make sure the charger terminals are not short-circuited and ensure that the
polarity is correct.
If the charger is disconnected from the mains voltage during a charge cycle the
charger will resume the charge cycle when it is reconnected to the mains.
To avoid overheating make sure there is sufficient room for circulation of air aro-
und the product when in use. Do not cover it up.
The mains socket outlet used should always be easily accessible to facilitate im-
mediate removal of the products mains supply should an operational error occur
during use.
The product contains hazardous voltages and there are no user replaceable parts
inside the product. Never attempt to remove the cover. Any repair/service should
be carried out by qualified personnel who may get assistance by contacting the
manufacturer or the manufacturer’s agent.
The charger has automatic polarity protection and will be switched off if the bat-
tery is connected with reverse polarity. The protection will be automatically reset
when the polarity has been corrected.
Lead-Acid chargers are designed for charging Lead-Acid batteries only. For safety
reasons, individual battery types should have a minimum capacity, please check

[email protected]
Mascot FRANCE
38 rue Leo Lagrange
F-94270 Le Kremlin Bicêtre
[phone]
www.mascot.com
Main Office NORWAY
Box 177
N-1601 Fredrikstad
+ 47 69 36 43 00
Mascot UK
Bok 2090, Salisbury
Wiltshire SP2 2BH
[phone]
Mascot DE, BENELUX
Hirschbergstr. 28/7
D-74838 Limbach
[phone]
Mascot DE, CH, AT
Tettnanger Str. 52
D-88239 Wangen
[phone]
Mascot BALTIC, RUSSIA
Taevakivi 15
13619 Tallinn, Estonia
[phone]
Mascot SWEDEN
Box 177
N-1601 Fredrikstad
[phone]
3
that the specifications for your battery allows for the maximum charge current
indicated on the charger. If in doubt; contact the battery manufacturer for the
specific battery. Do not attempt to charge batteries that are not rechargeable.
WARNING
As explosive gases may arise during charging lead-acid batteries the charger
and the battery should be placed in a well-ventilated area during charging.
Avoid sparks and open flames.
Maintenance and warranty
The charger is maintenance free. If the unit itself or its cords are damaged, it must
be replaced by the manufacturer, its service agent or similarly qualified person in
order to avoid a hazard. Do not attempt to service or open the charger yourself.
It is possible to clean the unit using a mild detergent and a towel. When cleaning
the unit, it must be disconnected from mains.
As the charger has a plastic housing, please avoid any contact with lotions, oils,
grease and solvents as most types of plastic may be degraded by such chemicals.
Keep this manual!

4
Modes
R
GEL
Large batteries
14,7VDC max 7A 30-120Ah
Small batteries
14,7VDC max 1,5A 30-30Ah
Gel batteries
14,4VDC max 7A 30-120Ah
Recond (recovery)
15,7VDC max 1,5A 30-120Ah
Power supply
13,7VDC max 6,5A
Pulse charge
13,7VDC max 7A pulses
SOFT GRIP
STAINLESS STEEL
MODE SELECT
IP65 - WATER RESISTANT
RUBBER SEAL
CHARGING STATUS INDICATION
THERMOPLASTIC COVER
CONGRATULATIONS!
For optimal charge and maintenance of your battery, whether it is a standard lead
acid, calcium, GEL or AGM battery, this microprocessor-controlled temperature
compensated charger will be at your service for many years to come, provided
the correct use and care of both the charger and the batteries.
Connect
To charge a vehicle battery, connect rst the positive clip (marked “+”) to the positive
battery pole, then connect the other clip (marked “-“) to the car’s chassis away from
the battery and fuel system (fuel hoses, fuel pump etc.). Place the temperature sensor
on top of or close to the battery.
2
Charge
Connect the charger to the mains.
3
Check status/mode
Charger will start automatically.
Check indication lights for status.
Use mode button to select preferred mode.
4
Match
Check that the battery and charger specications match.
1
NEGATIVE CLIP
Check car user
manual for where
to connect.
www.mascot.no
230V
Temperature sensor
Positive clip
Negative clip
QUICK START
Smart charger
12V
6
R
GEL
6
R
GEL
6
R
GEL
MODE

[email protected]
Mascot FRANCE
38 rue Leo Lagrange
F-94270 Le Kremlin Bicêtre
[phone]
www.mascot.com
Main Office NORWAY
Box 177
N-1601 Fredrikstad
+ 47 69 36 43 00
Mascot UK
Bok 2090, Salisbury
Wiltshire SP2 2BH
[phone]
Mascot DE, BENELUX
Hirschbergstr. 28/7
D-74838 Limbach
[phone]
Mascot DE, CH, AT
Tettnanger Str. 52
D-88239 Wangen
[phone]
Mascot BALTIC, RUSSIA
Taevakivi 15
13619 Tallinn, Estonia
[phone]
Mascot SWEDEN
Box 177
N-1601 Fredrikstad
[phone]
5
The «mode» button is active in 10 seconds after the battery and the mains have
been connected and charging has started. After this, it is possible to change
program by pressing the button for 3 seconds: when Mode LED is blinking it is
possible to change program. If the charger is disconnected from the mains, the
last program selected will be memorized.
R
GEL
Small batteries
14.7VDC max 1.5A, recommended battery capacity (3)5-30Ah
Recond (recovery) improves deeply discharged and severely
sulfatised batteries. For large batteries only. Indicator returns
to large battery mode when cycle is completed. Use once a
year or when your battery has been fully discharged.
15.7VDC max 1.5A, recommended battery capacity 30-120Ah
Gel batteries
14.4VDC max 7A, recommended battery capacity 30-120Ah
Power supply or fl oat charger
13.7VDC max 6.5A
Large batteries
14.7VDC max 7A, recommended battery capacity 30-120Ah
Quick start
Check that the battery and charger specifications match. Take the charger out
from the case and connect the charger to the battery. To charge a vehicle bat-
tery, connect first the positive clip (marked “+”) to the positive battery pole then
connect the other clip (marked “-“) to the car’s chassis away from the battery and
fuel system (fuel hoses, fuel pump etc.). Place the temperature sensor on top of or
close to the battery or inside the negative clip. Connect the charger to the mains.
The charger will show that the power is on and that the mains cable is connected
to the wall socket. The charger will start charging battery automatically. If your
12V battery is not standard or AGM, press the mode button to select correct pro-
gram for your type of battery.
If pulse LED flashes in 1 sec. Intervals, check wether the battery clips are properly
connected. Cancel charge by disconnecting the charger from the wall socket then
remove the chassis connection and then the battery connection.
Programs
The following 5 charge programs are available by pressing the “mode” button:

6
MODE SYMBOL SOFTSTART BOOST
CHARGE
TOP UP
CHARGE RECOND PHASE FLOAT CHARGE
PULSED FLOAT
CHARGE
Charge voltage (U)
Charge current (I)
LARGE BATTERY
1.6A low current
precharge
until >10.5V
7A fast charge until
14.7V @20°C
14.7V @ 20°C
Charge until
< 1.6A or 4hrs
Not Available 13.7V
@20°C
13.7V
Short 7A pulses
SMALL BATTERY
0.25A low current
precharge
until >10.5V
1.5A fast charge until
14.7V @20°C
14.7V @ 20 °C
Charge until
< 0.25A or 4hrs
Not Available 13.7V
@20°C
13.7V
Short 1.5A pulses
GEL
1.6A low current
precharge
until >10.5V
7A fast charge
until 14.4V @20°C
14.4V @ 20°C
Charge until
< 1,6A or 4hrs
Not Available 13.7V
@20°C
13.7V
Short 7A pulses
RECOND
1.6A low current
precharge
until >10.5V
7A fast charge
until 14.7V @20°C
14.7V @ 20°C
Charge until
< 1.6A or 4hrs
1.5A
max. 15.7V
Cut-off @ 0.25A
13.7V
@20°C
13.7V
Short 7A pulses
POWER SUPPLY Not Available Not Available
Not Available Not Available 13.7V
Max. 6.5A Not Available
INDICATION LED 0%
Flashing 1S/1S
LED 0% to 80%
Shows the battery capacity.
LED 0% to 100%
Flashing
Led 100%
Lights
LED
Lights when pulse
LIMIT 0.5hrs start timer
4hrs 0.5 – 4hrs
Safety timer 72hrs
“Mode” programs
R
GEL

[email protected]
Mascot FRANCE
38 rue Leo Lagrange
F-94270 Le Kremlin Bicêtre
[phone]
www.mascot.com
Main Office NORWAY
Box 177
N-1601 Fredrikstad
+ 47 69 36 43 00
Mascot UK
Bok 2090, Salisbury
Wiltshire SP2 2BH
[phone]
Mascot DE, BENELUX
Hirschbergstr. 28/7
D-74838 Limbach
[phone]
Mascot DE, CH, AT
Tettnanger Str. 52
D-88239 Wangen
[phone]
Mascot BALTIC, RUSSIA
Taevakivi 15
13619 Tallinn, Estonia
[phone]
Mascot SWEDEN
Box 177
N-1601 Fredrikstad
[phone]
7
MODE SYMBOL SOFTSTART BOOST
CHARGE
TOP UP
CHARGE RECOND PHASE FLOAT CHARGE
PULSED FLOAT
CHARGE
Charge voltage (U)
Charge current (I)
LARGE BATTERY
1.6A low current
precharge
until >10.5V
7A fast charge until
14.7V @20°C
14.7V @ 20°C
Charge until
< 1.6A or 4hrs
Not Available 13.7V
@20°C
13.7V
Short 7A pulses
SMALL BATTERY
0.25A low current
precharge
until >10.5V
1.5A fast charge until
14.7V @20°C
14.7V @ 20 °C
Charge until
< 0.25A or 4hrs
Not Available 13.7V
@20°C
13.7V
Short 1.5A pulses
GEL
1.6A low current
precharge
until >10.5V
7A fast charge
until 14.4V @20°C
14.4V @ 20°C
Charge until
< 1,6A or 4hrs
Not Available 13.7V
@20°C
13.7V
Short 7A pulses
RECOND
1.6A low current
precharge
until >10.5V
7A fast charge
until 14.7V @20°C
14.7V @ 20°C
Charge until
< 1.6A or 4hrs
1.5A
max. 15.7V
Cut-off @ 0.25A
13.7V
@20°C
13.7V
Short 7A pulses
POWER SUPPLY Not Available Not Available
Not Available Not Available 13.7V
Max. 6.5A Not Available
INDICATION LED 0%
Flashing 1S/1S
LED 0% to 80%
Shows the battery capacity.
LED 0% to 100%
Flashing
Led 100%
Lights
LED
Lights when pulse
LIMIT 0.5hrs start timer
4hrs 0.5 – 4hrs
Safety timer 72hrs

8
PulseMains
connected
Mode and
error indication
Charge progression (in %)
LED indication
Mode
select
R
GEL
R
GEL
R
GEL
R
GEL
0%
0%
0%
0%
20%
20%
20%
20%
40%
40%
40%
40%
60%
60%
60%
60%
80%
80%
80%
80%
100%
100%
100%
100%
• LED 0% Flashing in 1 sec interval during softstart
(when the battery voltage is below 10,5V)
• Pulse LED flashing in 7 sec intervals when in Float and Pulse charge phase
• Pulse LED flashing in 1 sec interval when battery is not connected
• All LEDs 0-100% are flashing simultaneously when in Recond phase.
(after top up charge)

[email protected]
Mascot FRANCE
38 rue Leo Lagrange
F-94270 Le Kremlin Bicêtre
[phone]
www.mascot.com
Main Office NORWAY
Box 177
N-1601 Fredrikstad
+ 47 69 36 43 00
Mascot UK
Bok 2090, Salisbury
Wiltshire SP2 2BH
[phone]
Mascot DE, BENELUX
Hirschbergstr. 28/7
D-74838 Limbach
[phone]
Mascot DE, CH, AT
Tettnanger Str. 52
D-88239 Wangen
[phone]
Mascot BALTIC, RUSSIA
Taevakivi 15
13619 Tallinn, Estonia
[phone]
Mascot SWEDEN
Box 177
N-1601 Fredrikstad
[phone]
9
Safety timer expired.
Wrong or defect battery.
Battery voltage remains low after
precharge.
Wrong or defect battery.
Battery voltage above 16V.
Check battery type.
LED error codes
Sequential flashing RED ”MODE” LEDs
R
GEL
Old, sulfated Lead-Acid batteries usually have a reduced capacity and may
be difficult to charge. The charge current may fall rapidly as if the battery had
received a full charge, and the charger will indicate 100% charge. Even though
a battery in this condition should be replaced, it will retain a small charge .

10
Input voltage: / Line frequency: 198 - 264VAC / 47 - 63Hz
Max output power: 103W
Modes 1. Large batteries 2. Small batteries
3. Gel batteries 4. Recond 5. Power supply
Charge voltage: 14.7V at 20oC
Charge voltage GEL: 14.4V at 20oC
Charge voltage Recond: Max 15.7V
Float voltage: 13.7V at 20oC
Charge current: 7A (1.5A small batteries and Recond Phase)
As Power supply: Output voltage: 13.7V max 6.5A
Ripple: < 100mVp-p
Formation Charge: Low current start-up of deeply discharged battery.
Float charge: 7.0A pulses at safe float voltage level
for maximum topping of battery capacity
(1.5A pulses, small batteries).
Temperature compensation of
charge voltage: -3 to -4mV/oC pr. cell
Efficiency (at 100% load, 230V): > 89 %
Switch frequency approx.: 65kHz
Leakage current from battery
with mains switched off: < 50 uA at 12V
Protection: Protected against reversed polarity and short circuit
proof. Prevents sparking. Charge timer: 4h.
Safety timer : 72h Thermal protection. Charging of
wrong lower voltage battery pack (e.g. 6V) will be
limited to 1.6A (0.25A small battery) and terminated
after 30 min. Charging battery > 16.2V terminated
immediately.
Temperature range: Operating: ÷25 to +40oC.
Storage: ÷25 to +65oC
Safety: EN 60335-2-29
Insulation class : Class II
Insulation voltage: Primary – secondary: 3750VAC / 5300VDC
EMC standards: EN 55014-1 and –2
Input terminal: Non detachable mains cable
Output terminals: Cord with Insulated battery clips and temp. sensor
IP-Grade: 65
Dimensions: 169 x 95 x 47 mm
Weight: 900g
Technial data 12V

[email protected]
Mascot FRANCE
38 rue Leo Lagrange
F-94270 Le Kremlin Bicêtre
[phone]
www.mascot.com
Main Office NORWAY
Box 177
N-1601 Fredrikstad
+ 47 69 36 43 00
Mascot UK
Bok 2090, Salisbury
Wiltshire SP2 2BH
[phone]
Mascot DE, BENELUX
Hirschbergstr. 28/7
D-74838 Limbach
[phone]
Mascot DE, CH, AT
Tettnanger Str. 52
D-88239 Wangen
[phone]
Mascot BALTIC, RUSSIA
Taevakivi 15
13619 Tallinn, Estonia
[phone]
Mascot SWEDEN
Box 177
N-1601 Fredrikstad
[phone]
11

Connect
To charge a vehicle battery, connect rst the positive clip (marked “+”) to the positive
battery pole, then connect the other clip (marked “-“) to the car’s chassis away from
the battery and fuel system (fuel hoses, fuel pump etc.). Place the temperature sensor
on top of or close to the battery.
2
Charge
Connect the charger to the mains.
3
Check status/mode
Charger will start automatically.
Check indication lights for status.
Use mode button to select preferred mode.
4
Match
Check that the battery and charger specications match.
1
NEGATIVE CLIP
Check car user
manual for where
to connect.
www.mascot.no
230V
Temperature sensor
Positive clip
Negative clip
QUICK START
Smart charger
12V
6
R
GEL
6
R
GEL
6
R
GEL
MODE