MASSEY FERGUSON 2800 Series User manual

MASSEY FERGUSON
LAWN & GARDEN EQUIPMENT
Operator’s Manual
2800 Series
18 HP Hydro
Mfg. No. 1692503
Mfg. No 1692849
48" Mower Deck
Mfg. No. 1691221

Table Of Contents
TRACTOR & MOWER IDENTIFICATION. 2
SAFETY RULES. 3
SAFETY DECALS. 5
FEATURES & CONTROLS.6
Tractor Controls.6
Safety Interlock System.7
OPERATION. 8
General.8
Mower Installation & Removal.8
Checks Before Starting. 1 0
Starting The Engine.10
Clutch/Brake Pedal Operation.10
Stopping the Tractor.11
Pushing the Tractor by Hand.11
MOWING PATTERN & TIPS. 1 2
NORMAL CARE. 1 3
Schedule.
Raising the Hood.
Checking/Adding Gasoline....
Checking Tire Pressure.
Checking the Fuel Filter.
Lubrication.
Checking Transmission Fluid,
Changing Transmission Fluid & Filter.16
Check Bevel Gear Box Fluid.16
Battery Maintenance.16
Servicing the Mower Blades.17
Troubleshooting The Tractor
Troubleshooting The Mower.
Checking the Battery.
Charging A Completely
Discharged Battery.
Jump Starting with
Auxiliary (Booster) Battery.
Headlight Bulb Replacement.».23
ADJUSTMENTS . 24
Seat Adjustment.24
PTO Clutch Adjustment.24
Parking Brake Adjustment.24
Clutch/Brake Pedal Adjustment.25
Neutral Adjustment.25
Leveling the Mower.26
Blade Brake Adjustment.26
BELT REPLACEMENT .27
Tractor Drive Belt.27
Mower Belt.27
SPECIFICATIONS . 28
PARTS & ACCESSORIES . 29
Common Replacement Parts.29
Maintenance Items.29
Optional Accessories.30
Technical Literature.30
INTERNATIONAL SYMBOLS . 31
STORAGE.18
T emporary Storage.18
Long Term Storage.18
Starting After Storage.19
TROUBLESHOOTING & REPAIR .20
General.20
NOTE: In this manual, “leff and “righf are referred to as seen
from the operating position.
^WARNING
Engine exhaust from this product contains
chemicals known, in certain quantities, to cause
cancer, birth defects, or other reproductive
harm.
© Copyright 1996 Simplicity Manufacturing, Inc. All Rights Reserved. Printed In USA.
TP iDD-saoM-aa-sv-snA
1

Tractor & Mower Identification
Record your model number, manufacturer number and
engine serial number in the space provided for easy ref¬
erence. The models and manufacturer numbers covered
in this manual are listed on the front cover.
The tractor I.D. tag is located on the left-side, front of the
frame, as shown below. The mower deck I.D. tag is also
on the left side, on top of the mower deck, towards the
rear.
MODEL REFERENCE
Model Number:
Manufacturer Number:
Engine I.D. Number:
Dealer Name/Date Purchased:
Refer to the engine Owner’s Manual for location of
engine serial number.
Be sure to fill out and return the Warranty Registration
Card supplied with your tractor.
Figure 1. Tractor & Mower Identification Tags
2

Safety Rules
A
Read these safety rules and follow them closely. Failure to obey these rules could result in loss of control of
rider, severe personal injury or death to you, or bystanders, or damage to property or equipment. Ibis
mowing deck is capable of amputating hands and feet and t hrowing objects. TTie triangle A in text
signifies important cautions or warnings which must be followed.
GENERAL OPERATION
• Read, understand, and follow all instructions in the
manual and on the unit before starting.
• Only allow responsible adults, who are familiar with
the instructions, to operate the unit.
• Clear the area of objects such as rocks, toys, wire,
etc., which could be picked up and thrown by the
blade{s).
• Be sure the area is clear of other people before mow¬
ing. Stop unit if anyone enters the area.
• Never carry passengers.
• Do not mow in reverse unless absolutely necessary.
Always look down and behind before and while trav¬
elling in reverse.
• Be aware of the mower discharge direction and do
not point it at anyone. Do not operate the mower
without either the entire grass catcher or the deflector
in place.
• Slow down before turning.
• Never leave a running unit unattended. Always
disengage the PTO, set parking brake, stop engine,
and remove keys before dismounting.
• Turn off the PTO to disengage the blades when not
mowing.
• Stop engine before removing grass catcher or
unclogging chute.
• Mow only in daylight or good artificial light.
• Do not operate the unit while under the influence of
alcohol or drugs.
• Watch for traffic when operating near or crossing
roadways.
• Use extra care when loading or unloading the unit
into a trailer or truck.
SLOPE OPERATION
Slopes are a major factor related to loss-of-control and
tip-over accidents, which can result in severe injury or
death. All slopes require extra caution. If you cannot
back up the slope or if you feel uneasy on it, do not mow it.
^ WARNING - SLOPE OPERATION
Never operate on slopes greater than 30 percent
(16.7°) which is a rise of three feet vertically in 10 feet
horizontally. When operating on siopes that are
greater than 15 percent (8.5°) but less than 30 percent
use front counterweights and rear wheel weights (see
your dealer). Select slow ground speed before driving
onto slope. In addition to front and rear weights, use
extra caution when operating on siopes with rear*
mounted grass catcher. Mow UP and DOWN the slope,
never across the face, use caution when changing
directions and DO NOT START OR STOP ON SLOPE.
Do
• See your authorized dealer for recommendations of
wheel weights or counterweights to improve stability.
• Mow up and down slopes, not across.
• Remove obstacles such as rocks, tree limbs, etc.
• Watch for holes, ruts, or bumps. Uneven terrain could
overturn the unit. Tall grass can hide obstacles.
• Use slow speed. Choose a low gear so that you will
not have to stop or shift while on the slope.
• Use extra care with grass catchers or other attach¬
ments. These can change the stability of the unit.
• Keep all movement on the slopes slow and gradual.
Do not make sudden changes in speed or direction.
Do Not
• Do nof start or stop on a slope. If tires lose traction,
disengage the blade(s) and proceed slowly straight
down the slope.
• Do not turn on slopes unless necessary, and then,
turn slowly and gradually downhill, if possible.
• Do not mow near drop-offs, ditches, or embank¬
ments. The mower could suddenly turn over if a
wheel is over the edge of a diff or ditch, or if an edge
caves in.
• Do not mow on wet grass. Reduced traction could
cause sliding.
• Do noftry to stabilize the unit by putting your foot on
the ground.
• Do not use grass catcher on steep slopes.
3

Safety Rules_
CHILDREN
Tragic accidents can occur if the operator is not alert to
the presence of children. Children are often attracted to
the unit and the mowing activity. Never assume that chil¬
dren will remain where you last saw them.
• Keep children out of the mowing area and under the
watchful care of another responsible adult.
• Be alert and turn unit off if children enter the area.
• Before and when backing, look behind and down for
small children.
• Never carry children. They may fall off and be seri¬
ously injured or interfere with safe unit operation.
• Never ailow children to operate the unit.
• Use extra care when approaching blind corners, shrubs,
trees, or other objects that may obscure vision.
TRANSPORTING AND STORAGE
• Always observe safe refueling and fuel handling prac¬
tices when refueling the tractor after transportation or
storage.
• Always follow the engine manual instructions for
storage preparations before storing the tractor for
both short and long term periods.
• Always follow the engine manual instructions for
proper start-up procedures when returning the unit to
service.
• Never store the unit or fuei container inside where
there is an open flame or pilot light, such as in a
water heater. Allow unit to cool before storing.
SERVICE AND MAINTENANCE
• Use extra care in handling gasoline and other fuels.
They are flammable and vapors are explosive.
a) Use only an approved container.
b) Never remove gas cap or add fuel with the engine
running. Allow engine to cool before refueling. Do
not smoke.
c) N ever refuel the unit indoors.
• Never run a unit inside an enclosed area.
• Keep nuts and bolts, especially blade attachment
bolts, tight and keep equipment in good condition.
• Never tamper with safety devices. Check their proper
operation regularly.
• Keep unit free of grass, leaves, or other debris build¬
up. Clean up oil or fuel spillage.
• Stop and inspect the equipment if you strike an
object. Repair, if necessary, before restarting.
• Never make adjustments or repairs with the engine
running unless spedified otherwise in the engine
manufacturer’s manual.
• Grass catcher components are subject to wear, dam¬
age, and deterioration, which couid expose moving
parts or allow objects to be thrown. Frequently check
components and replace with manufacturer’s recom¬
mended parts, when necessary.
• Mower biades are sharp and can cut. Wrap the
blade(s) or wear gloves, and use extra caution when
servicing them.
• Check brake operation frequently. Adjust and service
as required.
• Use only factory authorized replacement parts when
making repairs.
• Always comply with factory specifications on all
settings and adjustments.
• Only authorized sen/ice locations should be utilized
for major service and repair requirements.
• Never attempt to make major repairs on this unit
unless you have been properly trained. Improper ser¬
vice procedures can result in hazardous operation,
equipment damage and voiding of manufacturer’s
warranty.
4

Safety Decals
This unit has been designed and manufactured to pro¬
vide you with the safety and reliability you would expect
from an industry leader in outdoor power equipment
manufacturing.
Although reading this manual and the safety instructions
it contains will provide you with the necessary basic
knowledge to operate ttiis equipment safely and effec¬
tively, we have placed several safety labels on the unit to
remind you of this important information while you are
operating your tractor.
All WARNING, CAUTION and instructional messages on
your tractor and mower should be carefully read and
obeyed. Personal bodily injury can result when these
instructions are not followed. The information is for your
safety and it is important! The safety decals shown below
are on your tractor and mower.
If any of these decals are lost or damaged, replace them
at once. See your local dealer for replacements.
These labels are easily applied and will act as a constant
visual reminder to you, and others who may use the
equipment, to follow the safety instructions necessary for
safe, effective operation.
LIGHTS
Id
WARNING
AVOID SERIOUS INJURY OR DEATH
» READ OPERATOR'S MANNUAl(S}.
• KNOW LOCATON AND FUNCTION OF ALL CONTROLS.
» KEEP SAFETY DEVICES <OUAROS. SHEUISJLND SWITCHES) IN PLACE
AND WORKING.
» REMOVE OBiECTS THAT COULD BE THROWN BY THE RUDE.
00 NOT MOW WHEN CMLOREN OR OTHERS
ARE AROUND.
NEVER CARRY CHILDREN.
LOOK DOWN AND BBIIND BEFORE AND WHILE
AVOID SUDDEN TURNS.
M YOU CANNOT BACK UP A HKl. DO NOT
OPERATE ON a
« 60 UP AND DOWN SLOPES. NOT ACROSS.
• W MACHME STOPS GOING UPHILL. STOP
BLADE AND BACK DOWN SLOWLY.
BE SURE BULOESCS) AND ENGINE ARE
BTOPPED BEFORE PIACWG HANDS OR
FEET NEAR BLAOE(S).
WHEN LEAVING MACHINE. SHUT OFF
ENGINE. REMOVE KEY. AND SET
PARKING BRAKE.
A CAUTION: DO NOT TOW
TRACTOR. DAMAGE WILL RESULT
TO HYDROSTATIC TRANSMISSION./
Part No. 1708283
I AWABNINfil
□ I5COMNECT GPOUNO M
TEPMIIMAL WHEN WQPKING
ON ELECTRICAL SYSTEM TO
PREVENT SHORT CIRCUIT
Part No. 1676933
A DANGER
ROTATING CUTTING BLADE
DO NOT PUT HANDS
OR FEET UNDER
MOWER DECK WHILE
BLADE IS ROTATING.
Part No. 1704276
A DANGER
ROTATING CUTTING BLADE
DO NOT OPERATE MOWER
WITHOUT DEFLECTOR
OR ENTIRE GRASS
CATCHER IN PLACE.
Part No. 1704277
A WARNING
TO AVOID INJURY DO NOT RUN
ENGINE WITH SEAT DECK RAISED
Part No. 1676934
5

Features & Controls_
TRACTOR CONTROLS
REF
NAME
FUNCTION
A Gasoline Gauge
Shows gasoline level and serves as a tank cap
B Ammeter
Shows when battery is being charged or discharged.
C
Clutch/Brake Pedal
Disengages clutch when depressed at least halfway. Applies brake when fully
depressed.
D
Ground Speed Control Lever
Controls fonward and reverse ground speeds.
E Ignition Switch & Key
Starts and stops engine.
. F Parking Br^e Lever
Locks brakes to hold tractor in parked position.
G
PTO Lever
Engages and disengages power to attachments.
H Choke Knob
When pulled out, closes engine choke for cold weather starting.
1
Light Switch
Switches headlights on and off.
J Engine Speed Control
Controls engine speed.
K Hydraulic Lift
Lifts attachments to transport position.
L
Hourmeter
Optional accessory to record number of hours engine has run.
M
Spout Rotator
Optional accessory used to rotate spout on snowthrower.
6

Features & Centrols
SAFETY INTERLOCK SYSTEM
Your tractor is equipped with a seat switch safety system
that will automatically shut the engine off when the oper¬
ator leaves the seat with the ground speed control lever
in gear or with the PTO engaged. Once the engine has
stopped, the electric PTO switch must be turned off after
operator returns to the seat in order to start the engine.
Check the seat switch (A, figure 3) every fall and spring
with the following four tests:
Test 1 - Engine should NOT crank if:
A. seat is not occupied or
B. ground speed control lever out of neutral or
C. PTO lever is engaged.
Test 2 - Engine should crank if:
A. Switch B. Wiring Harness
A. seat is occupied and
B. ground speed control lever is in neutral and
C. PTO lever is disengaged.
Test 3 - Engine should shut off if:
A. operator rises off seat with ground speed control
lever in gear.
B. operator rises off seat with PTO engaged.
NOTE: If operator returns to seat before engine stops,
the engine will re-start and PTO clutch will re-engage.
Test 4 - PTO will disengage if:
A. operator rises off seat with engine running.
NOTE: If operator returns to seat before engine stops,
the engine wiil re-start and PTO dutch wiii re-engage.
^WARNING
If the tractor does not pass the test, do not oper¬
ate tractor. See your authorized dealer. Under no
circumstances should you attempt to defeat the
purpose of the safety system.
7

Operation.
GENERAL
Before operating this tractor for the first time, the owner
should operate in an open area without mowing, to
become accustomed to the unit. The right side of the
mower can be used to trim close to objects. Be sure to
read all information in the Safety and Operation sections
before attempting to operate this tractor and mower.
AwARNING - SLOPE OPERATION
Never operate on slopes greater than 30 percent
(16.7°) which is a rise of three feet vertically in 10 feet
horizontaliy. When operating on slopes that are
greater than 15 percent (8.5°) but less than 30 percent
use front counterweights and rear wheel weights (see
your dealer). Select slow ground speed before driving
onto siope. In addition to front and rear weights, use
extra caution when operating on siopes with rear-
mounted grass catcher. Mow UP and DOWN the siope,
never across the face, use caution when changing
directions and DO NOT START OR STOP ON SLOPE.
^WARNING
Never aiiow passengers to ride on the unit.
A CAUTION
Towing the tractor wili cause transmission dam¬
age. Do not use another vehicle to push or pull
tractor.
^WARNING
The interlock safety switches are for your safety.
Do not attempt to bypass them.
^WARNING
To reduce fire hazard, keep the engine and
mower free of grass, leaves and excess grease.
^CAUTION
Do not attempt to move the ground speed con¬
trol lever when the parking brake is engaged or
the service brakes are being applied. Equipment
damage will occur. _
MOWER INSTALLATION
A WARNING
It will be necessary to start the engine to raise or
lower the lift cable. Before starting the engine,
always seat yourself in the operator’s position.
Before leaving the operator’s position, stop
engine and remove key. Do not engage PTO untii
mower is completely installed and operator is
seated.
NOTE: Perform mower installation on a hard, level sur¬
face such as a concrete floor.
Refer to figure 4.
1. Park the tractor to die right of the mower and turn the
tractor front wheels fully to the right.
2. Make sure the front idler pulley (L) is installed in top
mounting tab for mower installation. Bottom mounting
tab is used for snowthrower operation.
3. Start the engine. With ground speed control lever in
NEUTRAL, release the clutch/brake pedal. Push the
lift lever forward to lower the cable. Shut off the
engine.
4. Reach under the tractor to grasp the lift cable and
pull it straight down. The lift cable will not lower with¬
out weight on it.
5. Slide the mower under the tractor, then turn the front
wheels to face straight ahead. Use the lift cable pin
and spring clip to attach the tractor lift cable clevis
(F,) to the mower lift anchor (E). Use the lower hole
on top lift cable clevis (not shown) for a higher trans¬
port position.
6. Start the engine and raise the mower halfway using
the lift lever. Be sure to shut off tractor engine before
leaving the seat.
7. Lift the front of the mower and attach the mower hitch
arms (I) to the tractor hitch (J) using two pins and
safety clips. Install the pins from the outside. It is eas¬
ier to install the left-hand pin first.
8. Lower the mower fully using the lift lever.
9. Push the belt tensioning lever (C) fully down and for¬
ward.
10. Raise the tractor seat to gain access to the PTO pul¬
ley.
11. Install the mower drive belt on the mower pulley and
tractor pulleys.The belt must be seated in the inner
groove of the drive pulley (B). Make sure that flat side
of the belt contacts the front idler pulley (L).
12. Pull the belt tensioning lever (C) fully back and up to
put tension on the mower drive belt.
13. When installing belt, the rear edge of the idler bracket
8

Operation
PTO Clutch Lever
PTO Drive Pulley
Belt Tensioning Lever
Mower Drive Belt
Lift Anchor
Lift Cable Clevis
Deflector
Mower Drive Pulley
Mower Hitch Arm
Tractor Front Hitch
Lift Lever
Front Idler Pulley
Rear Idler Pulley
*2248
Figure 4. Mower Installation & Removal
(A, figure 5) should be aligned with the front edge of
the green zone shown in figure 5. The distance
between idler bracket (A) and stop (C) will be approx¬
imately 1-3/16” (30 mm).
14. Push the belt tensioning lever down to release belt
tension. Loosen the nut that secures the rear idler
pulley (D, figure 5) in the slot. To move the idler
bracket (A) forward, move rear idler pulley (D) rear¬
ward. Tighten the nut to secure pulley. Pull the belt
tensioning lever up and check position of idler brack¬
et (A). Readjust as necessary.
15. Operate the tractor with mower engaged for 15 - 30
minutes with a new belt; about two minutes with a
used belt. Disengage the PTO, stop the engine,
remove the key, shift into neutral and set the parking
brake. Check position of the idler bracket (A,figure 5).
If the rear edge of the bracket is not aligned with front
edge of green zone, repeat step 14.
Check adjustment periodically. If rear edge of idler
bracket moves into red, repeat step 14.
9

Operation
16. If a new belt or mower was installed, level the mower
as described in the Adjustments section.
NOTE: Check belt adjustment periodically during mower
season. Drive belt must be readjusted when rear edge of
idler bracket aligns with rear edge of green zone or goes
into the red zone.
MOWER REMOVAL
WARNING
it will be necessary to start the engine to raise or
lower the lift cable. Before starting the engine,
aiways seat yourseif in the operator’s position.
Before leaving the operator’s position, stop
engine, remove key disengage power to attach¬
ments and set the parking brake.
NOTE: Perform mower removal on a hard, level surface
such as a concrete floor. Make sure there is room on the
left side of tractor to remove mower.
Refer to figure 4.
1. Push the belt tensioning lever (C) fully down and for¬
ward to release mower belt tension.
2. Raise the tractor seat deck and remove the mower
drive belt from the mower and tractor pulleys. Close
the seat deck.
3. Use the tractor lift lever to raise the mower halfway.
4. Remove the safety clips and pins to detach the
mower hitch from the tractor hitch. Remove the right-
hand side pin first. Reinstall the pins and safety clips
in the mower hitch for storage.
5. Lower mower fully.
6. Remove the spring clip and pin to detach the lift cable
from the mower. Reinstall the pin and spring clip in
the lift cable for storage.
7. Turn tractor wheels fully right and slide the mower out
the left side.
8. Pull the belt tensioning lever fully back and up out of
the way to prevent damaging it when using the tractor
without the mower.
CHECKS BEFORE STARTING
1. Make sure you have proper wheel or counterweights
if required. See SLOPE OPERATION in the Safety
Rules section. Make sure any slopes are within
required limits.
2. Check that crankcase is filled to full mark on dipstick.
See the engine Operator’s Manual for instructions
and oil recommendations.
3. Make sure all nuts, bolts, screws and pins are in
place and tight.
4. Make sure you can reach ail controls from operator’s
positions. If not, see SEAT ADJUSTMENT.
5. Fill the gasoline tank with fresh gasoline. Fill to bot¬
tom of filler neck to avoid spillage and overflow. DO
NOT mix oil with gasoline. Refer to engine manual
for gasoline recommendations.
A WARNING
Gasoline is highly flammable and must be han¬
dled with care. Never fill the tank when the
engine is still hot from recent operation. Do not
allow open flame, smoking or matches in the
area. Avoid over-filling and wipe up any spills.
CLUTCH/BRAKE PEDAL OPERATION
1. See figure 6. Depressing the pedal from position A to
B disengages transmission drive belt and applies
tractor brake.
2. To apply the parking brake pull up on the parking
brake iever (F, figure 2).
STARTING THE ENGINE
Refer to figure 2.
1. Operator must be seated.
2. Place ground speed control iever (D) in neutral. Set
parking brake. To set, depress pedal, pull parking
brake lever (F) up, then release pedals.
3. PTC lever (G) must be in OFF position.
4. On a cold engine, pull out choke knob (H). On a
warm engine, push choke knob in.
5. Place engine speed control (J) midway between slow
and fast (Start/Stop position).
6. Turn key (E) to start engine. Push choke in as engine
warms up.
7. Allow engine to warm up for a couple of minutes
before applying load. Do not idle engine for pro¬
longed periods or carbon buildup may occur.
A WARNING
Make sure desired direction of travei is clear of
objects, people and animals.
10

Operation
OPERATION
Refer to figure 2.
1. Push parking brake lever down to release parking
brake.
2. Move ground speed control lever (D) to forward or
reverse to start into motion. The farther lever is
moved, the faster the ground speed. Place throttle
lever in forward (fast) position.
3. Push the hydraulic lift lever (K) forward to lower the
attachment. Pull lever back to raise the attachment.
4. Use the PTO lever (G) to engage or disengage the
attachment..
STOPPING THE TRACTOR
Refer to figure 2.
1. Move ground speed control lever (D) to neutral and
depress brake pedal.
2. Switch PTO to off.
3. Move throttle midway between slow and fast position
before shutting off engine.
4. To set parking brake depress brake pedal and pull
parking brake lever (F) up.
5. Push hydraulic lift lever forward to lower attachment.
6. Turn ignition off and remove key to prevent unautho¬
rized use. _ __
WARNING
Before leaving operator’s position for any rea¬
son, engage the parking brake, disengage the
PTO(s), stop the engine and remove the key.
PUSHING THE TRACTOR BY HAND
1. To push tractor by hand, the release lever (A, figure
7) must be engaged (pushed all the way down). Do
not push the tractor with the engine running.
2. To drive the tractor, the release lever must be pulled
all the way up.
A WARNING
Do not tow the tractor. Damage will result to the
transmission/transaxle.
11

Mowing Panerns & lips
For the first use of the mower, choose a smooth level
area. Cut long straight strips overlapping slightly.
The size and type of area to be mowed determines the
best mowing pattern to use. Obstructions such as trees,
fences and buildings must also be considered. Where
possible, make one or two passes in a counterclockwise
direction around the outside of the area to keep the cut
grass off fences and walks. The remainder of the mow¬
ing should be done in a clockwise direction so the clip¬
pings are dispersed on the cut area.
Keep in mind the following lawn care and mowing tips:
• Too much maintenance is as detrimental to your lawn
as neglect.
• Mow when grass is 3-5 inches tall. Don’t cut shorter
than 2 to 2-1/2 inches. Cut only the top one-third of the
grass blade. Cutting below this level can lead to thatch
problems. Your mower has a cutting height adjustment
that can help you maintain a proper length.
• For extremely tall grass, set the cutting height at
maximum for the first pass, and then reset to the
desired height and mow again.
• Mow often. Short clippings of an inch or less decom¬
pose more quickly than longer blades.
• Keep the blades on your mower sharp for finer clip¬
pings.
• Let grass grow a bit longer when it is hot to reduce
heat build-up and protect grass from heat damage.
• Use slow-release fertilizer for slow, even growth.
• Don’t cover grass surface with a heavy layer of clip¬
pings. Consider using a grass collection system and
starting a compost pile.
• Aerate lawn in spring, consider renting an aerator
which removes cores of soil from the lawn. This
increases the speed of clipping decomposition and
deep root growth by opening up the soil and permitting
greater movement of water, fertilizer and air.
• Don’t over-water. Too much water can encourage
disease development.
• Mow when the grass is dry, preferably in the late
afternoon when the temperatures are cooler.
• Where possible, change patterns occasionally to
eliminate matting, graining or a corrugated appear¬
ance.
• For wet grasses, grasses prone to wheel tracking and
for collecting clippings:
a. Use sharp blades.
b. Raise deck 1/4” higher in front than in rear.
c. Run at maximum engine speed but slow ground
speed.
d. Clean deck of built-up material/caked-on grass.
e. Check for free movement of mower idler pulley.
• For dry conditions where grass blow-out is a problem:
a. Use sharp blades.
b. Raise deck so the front is even with, or 1/8” lower
than, rear.
c. Use 3/4 engine speed.
d. Clean deck of built-up material/caked-on grass.
12

Normal Care
SCHEDULE
The following schedule should be followed for normal care of your tractor and mower. You will need to keep a record
of your operating time.
Safety Items
See
Page
Every
5 Hours
Every
25 Hours
Every
100 Hours
*Or Yearly
Check safety interlock system.
7
•
Check tractor brakes.
24
•
Normal Care Items
Check tractor & mower for loose hardware.
-
•
Lubricate tractor and mower.
-
•
Check tires.
13
•
Oil Pivot points.
15
•
Check transmission fluid.
15
•
Change transmission fluid & filter.
16
Trans, service only or every 400 hours.
Check and clean battery.
16
•
Clean, sharpen and balance blades.
17
•
Clean and repack front wheel bearings.
-
•
See engine manual for engine care & maintenance.
* or as needed.
RAISING THE HOOD
To gain access to the engine compartment, release the
rubber strap on each side of the hood and raise the
hood. _
A CAUTION
Do not run the engine with the hood raised.
Engine heat will cause damage to the headlight
bezel and hood.
CHECKING/ADDING GASOLINE
Check the gas gauge/cap to be sure there is enough
gasoline to complete the job. To add gasoline, remove
the gas gauge/cap. Do not overfill. Leave room in the
tank for fuel expansion. Refer to your engine manual for
gasoline recommendations. Install and hand tighten the
gas gauge/cap.
A CAUTION
Never use gasoline containing METHANOL, gaso-
hol containing more than 10% ethanol, gasoline
additives, premium gasoline, or white gas because
engine/fuei system damage could result.
CHECKING TIRE PRESSURE
Front tire pressure should be 12 to 15 psi (82 to 103 kPa).
Rear tire pressure should be 6 to 8 psi (41 to 55 kPa).
CHECKING FUEL FILTER
A WARNING
Do not remove fuel filter when engine is hot, as
spilled gasoline may ignite. DO NOT spread hose
clamps further than necessary. Ensure clamps
grip hoses firmly over filter after installation.
The fuel filter is located in fuel line between fuel tank and
carburetor. If filter is dirty or clogged, replace as follows.
Place a container below filter to catch spilled gasoline.
1. Using a pliers, open and slide hose clamps from fuel
filter.
2. Remove hoses from filter.
3. Install new filter in proper flow direction in fuel line.
Secure with hose clamps. See warning at beginning
of procedure.
13

Normal Care
LUBRICATION
Tractor Lubrication
Lubricate the tractor as shown in figures 8 -10. When a
grease gun is shown, wpe the fitting clean, apply two or
three shots of lithium base automotive grease, and wipe
off excess grease. When an oil can is shown, wipe the
area clean, apply a few drops of oil (SAE 30), then wipe
up drips or spills.
Mower Lubrication
1. Remove mower from tractor.
2. Remove cotter pins in order to lift the bail assembly.
3. See figure 11. Remove the taptite screws to remove
the R.H. cover. Both covers can be removed to
check/clean mower deck.
4. Apply a few drops of oil or one or two shots of grease
(if equipped with grease fitting) to idler pulley pivot fit¬
ting and wipe off excess oil or grease. Do not get oil
or grease on mower belt. Idler pulley pivot should be
lubricated yearly.
5. Install cover and taptite screws. Be sure the belt fits
inside of the belt guide which is located on bottom of
cover.
6. Install bail assembly and secure with cotter pins. Be
sure to spread cotter pins.
7. Lubricate the mower arbors as shown in figure 12.
CHECKING BEVEL GEAR BOX FLUID
1. Remove the fill plug (A, figure 13) and wipe oil off
attached pin.
2. Insert the fill plug loosely in hole (do not screw it in).
In this position, the fluid should just touch the bottom
of the pin.
3. Add multi-purpose powertrain oil if required and
instali plug. Do not overfill.
4. To drain gear box, loosen the capscrews at the rear
cover plate.
CHECKING TRANSMISSION FLUID
1. Park the tractor on a flat, level surface.
2. Wipe the transmission fill cap (C, figure 14) and fill
tube (D) clean, then remove the cap.
3. Lift and hold the rdief valve (E) open. Fluid should be
at top of filler pipe. If not, add multi-purpose hydraulic
transmission fluid oil. Relief valve must be held firmly
up when adding oil.
Figure 8. Clutch/Brake Pedal Grease Fitting
Figure 9. R.H. Rear Axle Grease Fittings (Two)
Figure 10. Steering Gear Grease Fitting
14

Normal Care
Figure 11. Idler Pulley Pivot
A. Cover C. Bail Assembly
B. Taptite Screws D. Idler Pulley Pivot
CHANGING TRANSMISSION FLUID
& FILTER
NOTE: The filter is shown in figure 14. Replace the filter
every 400 hours of operation or whenever changing
transmission fluid. Transmission fluid should be changed
only when performing repair work on transmission or
hydrostatic unit, or if it becomes discolored from over¬
heating.
1. With hydrostatic transmission fluid hot. park tractor
on a hard, level surface. Place ground speed control
lever in neutral, place PTO lever in disengaged posi¬
tion, engage the parking brake and then stop the
engine.
2. Press transmission release lever (A, figure 14) down
firmly to disengage the hydrostatic pump.
3. Remove hydrostatic transmission drain plug (B, figure
15) from lower right-hand side. Remove dirt from
around the fill cap (C, figure 14) and loosen cap to
permit air to enter transmission.
4. Clean dirt from the transmission filter and filter holder
into which it is mounted. Remove and discard filter.
Figure 13. Bevel Gear Box
A. Oil Fiil/Check Plug
B. Bevel Gear Box
Figure 14. Hydrostatic Transmission
A. Release Lever D. Fill Tube
B. Cooling Fins E. Relief Valve
C. Fill Cap F. Filter
15

Normal Care
5. When fluid has drained out of transmission, install
new filter. Coat gasket on filter with transmission
fluid. Screw filter on until it contacts base, then tight¬
en 1/2 - 3/4 turn more. Do not use any tools to tighten
filter. Turn by hand only.
6. Install and tighten drain plug.
7. Remove the fill cap (C, figure 14) and clean dirt away
from relief valve (^. Using a clean funnel, add multi¬
purpose hydraulic transmission fluid into the fill tube
while holding the relief valve up, until fill tube is full.
Install fill tube and hand tighten.
8. Start engine and set it at idle speed, or slightly above.
Let engine run at least five minutes, then stop engine
and immediately lift relief valve and remove fill tube
cap. While relief valve is up, pour more fluid into the
fill tube until level reaches the “run over” point of the
tube.
A WARNING
Make sure transmission release lever is firmly
down and that parking brake is engaged before
starting the engine.
9. i nstall and tighten the fill tube cap. Be extremely
careful to keep all dust and dirt out of transmission
while changing oil and filter. Check filter and drain
plug for leaks.
BATTERY MAINTENANCE
Checking the Battery Fluid
A WARNING
Be careful when handling the battery. Avoid
spilling electrolyte. Keep flames and sparks
away from the battery.
1. Raise the hood.
2. Remove battery filler cap. Fluid must be even with split
ring full mark. If not, add distilled water.
3. Reinstall filler cap.
Cleaning the Battery and Cables
A WARNING
When removing or installing battery cables, dis¬
connect the negative cable FIRST and reconnect
it LAST, if not done in this order, the positive ter¬
minal can be shorted to the frame by a tool.
1. D isconnect the cables from the battery, negative
cable first (B, figure 16).
Figure 15. Hydrostatic Transmission
A. Cooling Fan Screen B. Drain Plug
A. Positive Battery Terminal C. Locknuts
B. Negative Battery Terminal D. Battery Clamp
2. Remove the battery clamp, then remove the battery.
3. Scrub the battery, cables and battery compartment
with baking soda and water.
4. Clean the battery terminals and cable clamps with a
wire brush and battery post terminal cleaner.
5. Reinstall battery and clamp.
6. Connect cables, positive cable first.
7. Coat cable clamps and terminals with grease or
petroleum jelly.
16

Normal Care
SERVICING THE MOWER BLADES
1. Remove mower from the tractor.
2. Blades should be sharp and free of nicks and dents.
If not, sharpen blades as described in foilowing steps.
3. To remove blade for sharpening, use wooden block
to hold blade \while removing the blade mounting cap¬
screw (figure 17).
4. Use a file to sharpen blade to fine edge. Remove all
nicks and dents in blade edge, if blade is severely
damaged, it should be replaced.
5. Balance the blade as shown in figure 18. Center the
blades’ hole on a nail lubricated with a drop of oil. A
balanced blade will remain level.
6. R einstall each blade with the tabs pointing up toward
deck as shovm in figure 19. Secure with a capscrew
(D), cup washer (C) and spline washer (B). Use a
wooden block to prevent blade rotation and torque
capscrews to 50-70 ft.lbs. (67-95 Nm.).
^ WARNING
For your personal safety, do not handle the
sharp mower blades with bare hands. Careless
or improper handling of blades may result in
serious injury. _
^WARNING
For your personal safety, blade mounting cap¬
screws must each be installed with a cup washer
and spline washer, then securely tightened.
Torque blade mounting capscrew to 50-70 ft.lbs.
(67-95 N.m.)_
17

storage
^ WARNING
Never store the tractor, with gasoline in engine or fuel tank, in a heated shelter or in enclosed, poorly
ventilated enclosures. Gasoline fumes may reach an open flame, spark or pilot light (such as a furnace,
water heater, clothes dryer, etc.) and cause an explosion.
Handle gasoline carefully. It is highly flammable and careless use could result in serious fire damage to
your person or property.
Drain fuel into an approved container outdoors away from open flame or sparks.
TEMPORARY STORAGE
(30 Days Or Less)
Remember, the fuel tank will still contain some gasoline,
so never store the tractor indoors or in any other area
where fuel vapor could travel to any ignition source. Fuel
vapor is also toxic if inhaled, so never store the tractor in
any structure used for human or animal habitation.
Here is a checklist of things to do when storing your trac¬
tor temporarily or in between uses:
• Keep the tractor in an area away from where children
may come into contact with it. If there’s any chance of
unauthorized use, remove the spark plug (s) and put
in a safe place. Be sure the spark plug opening is
protected from foreign objects with a suitable cover.
• If the tractor can’t be stored on a reasonable level
surface, chock the wheels.
• Clean all grass and dirt from the mower.
NOTE: If storing your tractor between winter snow
removal jobs in a cold area, we suggest that you fill the
fuel tank at the completion of each job to prevent water
condensation in the fuel tank. Wait for engine to cool
before filling tank.
LONG TERM STORAGE
(Longer Than 30 Days)
Before you store your tractor for the off-season, read the
Maintenance and Storage instructions in the Safety
Ruies section, then perform the following steps:
1. Drain crankcase oil while engine is hot and refill with
a grade of oil that will be required when tractor is
used again.
2. Prepare the mower deck for storage as follows:
a. R emove mower deck from the tractor.
b. Clean underside of mower deck.
c. Coat all bare metal surfaces with paint or light coat
of oil to prevent rusting.
3. Clean external surfaces and engine.
4. Prepare engine for storage. See engine owner’s
manual.
5. Clean any dirt or grass from cylinder head cooling
fins.engine housing and air cleaner element.
6. Cover air cleaner and exhaust outlet tightly with plas¬
tic or other waterproof material to keep out moisture,
dirt and insects.
7. Completely grease and oil tractor as outlined in the
Normal Care section.
8. Clean up tractor and apply paint or rust preventative
to any areas where paint is chipped or damaged.
9. Be sure the battery is filied to the proper level with
water and is fully charged. Battery life will be
increased if it is removed, put in a cool, dry place and
fully charged about once a month. If battery is left in
tractor, disconnect the negative cable.
10. Drain fuel system completely or add a gasoline stabi¬
lizer to the fuel system. If you have chosen to use a
fuel stabilizer and have not drained the fuel system,
follow all safety instructions and storage precautions
in this manual to prevent the possibility of fire from
the ignition of gasoline fumes. Remember, gasoline
fumes can travel to distant sources of ignition and
ignite, causing risk of explosion and fire.
NOTE: Gasoline, if permitted to stand unused for extend¬
ed periods (30 days or more), may develop gummy
deposits which can adversely affect the engine carbure¬
tor and cause engine malfunction. To avoid this condi¬
tion, add a gasoline stabilizer to the fuel tank or drain all
fuel from the system before placing unit in storage.
18