master mechanic 147616 User manual

12V SUB COMPACT LITHIUM ION
IMPACT DRIVER
147616
Owner’s Manual
PRODUCT SPECIFICATIONS
Battery:
12V, 1.3 Ah Li-ion
Variable speed:
0–2,200 RPM (no load)
Impact speed:
0–3,000 IPM (impacts per minute)
Impact torque:
796 in/lbs (maximum)
Hex drive
1/4“ Quick release
Charger:
30–50 min diagnostic, Class 2
Charger input:
120 VAC, 60 Hz
Charger output:
12 VDC, 2.2 A (maximum)
Weight:
2 lb 3 oz (0.99 kg)
12V Li-ion replacement battery
#138809
12V Li-ion replacement charger
#138808
Need Assistance?
Call us on our toll free customer support line:
1-866-349-8665 Monday –Friday from 9am to 5pm
Eastern Standard Time
Technical questions
Replacement parts
Parts missing from package
Manufactured For and Distributed By
True Value® Company, Chicago, IL
©2012 True Value Company
Made in China
NOTE: The 12V Sub
Compact Lithium Ion 2
Piece Tool Kit (Impact
Driver and Drill) #151367.
Included Accessories:
1-Hour Diagnostic Fast
Charger #138808
2-12V Li-ion Batteries
#138809

2
Product specifications ………….…………………………………………………….
1
Table of contents ……………………………………………………………………...
2
General safety warnings ……………………………………………………………..
3–4
Eye, ear & lung protection ……………………………………………………………
3–4
Electrical safety ……………………………………………………………………….
4
Power tool safety ……………………………………………………………………...
5–6
General safety rules …………………………………………………………………..
5
Work area safety ………………………………………………………….…………..
5
Electrical safety ……………………………………………………………………….
5
Personal safety ………………………………………………………………………..
5
Power tool use and care.……………………………………………………………..
6
Battery tool use and care ……………………………………………………………
6
Service …………………………………………………………………………………
6
Specific safety rules …………………………………………………………………..
7
Battery & charger safety ………………………………………………………….….
8
Battery pack recycling ………………………………………………………………..
8
Symbols ………………………………………………………………………………..
9
Know your impact driver ……………………………………………………………..
10
Assembly and operating ……………………………………………………………..
11–17
Charging the battery pack ……………………………………………………………
11
Charger LED functions ……………………………………………………………….
11–12
Checking the battery charge status …………………………………………………
12
Installing a battery in the impact driver ……………………………........................
12–13
Forward/reverse switch ………………………………………………………………
13–14
Variable-speed trigger switch ………………………………………………………..
14
LED worklight ………………………………………………………………………….
14
Tightening and removing fasteners …………………………………………………
15
Preparing screw holes ………………………………………………………………..
15
Driving screws …………………………………………………………………………
15–16
Installing nut drivers …………………………………………………………………..
16
Installing impact sockets ……………………………………………………………..
16–17
Removing nuts ………………………………………………………………………...
17
Maintenance …………………………………………………………………………..
18
Battery pack removal and preparation for recycling ………………………………
18
Exploded view …………………………………………………………………………
19
Parts list ………………………………………………………………………………..
20
Warranty ……………………………………………………………………….………
20
TABLE OF CONTENTS

3
EYE, EAR & LUNG PROTECTION
This instruction manual includes the following:
General Safety Rules
Specific Safety Rules and Symbols
Functional Description
Assembly
Operation
Maintenance
Accessories
!
ALWAYS WEAR EYE PROTECTION THAT CONFORMS WITH CSA
REQUIREMENTS or ANSI SAFETY STANDARD Z87.1
FLYING DEBRIS can cause permanent eye damage. Prescription
eyeglasses ARE NOT a replacement for proper eye protection.
WARNING: Non-compliant eyewear can cause serious injury if
broken during the operation of a power tool.
SAVE THESE INSTRUCTIONS FOR REFERENCE
WARNING: Use hearing protection, particularly during extended
periods of operation of the tool, or if the operation is noisy.
!
GENERAL SAFETY WARNINGS
WARNING: Before using this tool or any of its accessories, read this
manual and follow all Safety Rules and Operating Instructions. The important
precautions, safeguards and instructions appearing in this manual are not meant to
cover all possible situations. It must be understood that common sense and caution
are factors which cannot be built into the product.
!

4
ELECTRICAL SAFETY
WARNING: To avoid electrical hazards, fire hazards or damage to the
tool, use proper circuit protection.
This tool is wired at the factory for 120V operation. It must be connected to
a 120V, 15A circuit that is protected by a time-delayed fuse or circuit
breaker. To avoid shock or fire, replace power cord immediately if it is worn,
cut or damaged in any way.
GENERAL SAFETY WARNINGS
WEAR A DUST MASK THAT IS DESIGNED TO BE USED WHEN
OPERATING A POWER TOOL IN A DUSTY ENVIRONMENT.
WARNING: Dust that is created by power sanding, sawing, grinding,
drilling, and other construction activities may contain chemicals that are
known to cause cancer, birth defects, or other genetic abnormalities. These
chemicals include:
Lead from lead-based paints
Crystalline silica from bricks, cement, and other masonry products
Arsenic and chromium from chemically treated lumber
The level of risk from exposure to these chemicals varies, according to how
often this type of work is performed. In order to reduce exposure to these
chemicals, work in a well-ventilated area, and use approved safety
equipment, such as a dust mask that is specifically designed to filter out
microscopic particles.
!
SAVE THESE INSTRUCTIONS FOR REFERENCE

5
WARNING: Read all safety warnings
and instructions. Failure to follow the warnings
and instructions may result in electric shock, fire
and/or serious injury.
Save all warnings and instructions for future
reference.
Work area safety
Keep work area clean and well lit. Cluttered or
dark areas invite accidents.
Do not operate power tools in explosive
atmospheres, such as in the presence of
flammable liquids, gases or dust. Power tools
create sparks which may ignite the dust or
fumes.
Keep children and bystanders away while
operating a power tool. Distractions can cause
you to lose control.
Electrical safety
Power tool plugs must match the outlet.
Never modify the plug in any way. Do not
use any adapter plugs with earthed
(grounded) power tools. Unmodified plugs and
matching outlets will reduce risk of electric
shock.
Avoid body contact with earthed or
grounded surfaces such as pipes, radiators,
ranges and refrigerators. There is an
increased risk of electric shock if your body is
earthed or grounded.
Do not expose power tools to rain or wet
conditions. Water entering a power tool will
increase the risk of electric shock.
Do not abuse the cord. Never use the cord
for carrying, pulling or unplugging the power
tool. Keep cord away from heat, oil, sharp
edges or moving parts. Damaged or
entangled cords increase the risk of electric
shock.
When operating a power tool outdoors, use
an extension cord suitable for outdoor use.
Use of a cord suitable for outdoor use reduces
the risk of electric shock.
If operating a power tool in a damp location
is unavoidable, use a residual current device
(RCD) protected supply. Use of a ground fault
circuit interrupter (GFCI) reduces the risk of
electric shock.
Personal safety
Stay alert, watch what you are doing and use
common sense when operating a power tool.
Do not use a power tool while you are tired
or under the influence of drugs, alcohol or
medication. A moment of inattention while
operating power tools may result in serious
personal injury.
Use personal protective equipment. Always
wear eye protection. Protective equipment
such as dust mask, non-skid safety shoes, hard
hat, or hearing protection used for appropriate
conditions will reduce personal injuries.
Prevent unintentional starting. Ensure the
switch is in the off-position before
connecting to power source and/or battery
pack, picking up or carrying the tool.
Carrying power tools with your finger on the
switch or energizing power tools that have the
switch on invites accidents.
Remove any adjusting key or wrench before
turning the power tool on. A wrench or a key
left attached to a rotating part of the power tool
may result in personal injury.
Do not overreach. Keep proper footing and
balance at all times. This enables better
control of the power tool in unexpected
situations.
Dress properly. Do not wear loose clothing
or jewelry. Keep your hair, clothing and
gloves away from moving parts. Loose
clothes, jewelry or long hair can be caught in
moving parts.
If devices are provided for the connection of
dust extraction and collection facilities,
ensure these are connected and properly
used. Use of dust collection can reduce dust-
related hazards.
POWER TOOL SAFETY
!

6
Power tool use and care
Do not force the power tool. Use the correct
power tool for your application. The correct
power tool will do the job better and safer at the
rate for which it was designed.
Do not use the power tool if the switch does
not turn it on and off. Any power tool that
cannot be controlled with the switch is
dangerous and must be repaired.
Disconnect the plug from the power source
and/or the battery pack from the power tool
before making any adjustments, changing
accessories, or storing power tools. Such
preventive safety measures reduce the risk of
starting the power tool accidentally.
Store idle power tools out of the reach of
children and do not allow persons unfamiliar
with the power tool or these instructions to
operate the power tool. Power tools are
dangerous in the hands of untrained users.
Maintain power tools. Check for
misalignment or binding of moving parts,
breakage of parts and any other condition
that may affect the power tool’s operation. If
damaged, have the power tool repaired
before use. Many accidents are caused by
poorly maintained power tools.
Keep cutting tools sharp and clean. Properly
maintained cutting tools with sharp cutting
edges are less likely to bind and are easier to
control.
Use the power tool, accessories and tool bits
etc. in accordance with these instructions,
taking into account the working conditions
and the work to be performed. Use of the
power tool for operations different from those
intended could result in a hazardous situation.
Wear ear protectors with impact drills.
Exposure to noise can cause hearing loss.
Hold power tools by insulated gripping
surfaces when performing an operation
where the cutting tool may contact hidden
wiring or its own cord. Contact with a "live"
wire will make the exposed metal parts of the
tool "live" and shock the operator.
Battery tool use and care
Recharge only with the charger specified by
the manufacturer. A charger that is suitable for
one type of battery pack may create a risk of fire
when used with another battery pack.
Use power tools only with specifically
designated battery packs. Use of any other
battery packs may create a risk of injury and
fire.
When battery pack is not in use, keep it away
from other metal objects, like paper clips,
coins, keys, nails, screws or other small
metal objects that can make a connection
from one terminal to another. Shorting the
battery terminals together may cause burns or a
fire.
Under abusive conditions, liquid may be
ejected from the battery; avoid contact. If
contact accidentally occurs, flush with
water. If liquid contacts eyes, additionally
seek medical help. Liquid ejected from the
battery may cause irritation or burns.
Service
Have your power tool serviced by a qualified
repair person using only identical
replacement parts. This will ensure that the
safety of the power tool is maintained.
POWER TOOL SAFETY
SAVE THESE INSTRUCTIONS FOR REFERENCE

7
WARNING: Know your impact driver. Do
not plug in the charger or install the battery
in the tool until you have read and
understand this Instruction Manual. Learn
the tool’s applications and limitations, as
well as the specific potential hazards related
to this tool. Following this rule will reduce the
risk of electric shock, fire, or serious injury.
Always wear eye protection. Any
power tool can throw foreign
objects into your eyes and cause
permanent eye damage.
ALWAYS wear safety goggles (not glasses) that
comply with ANSI safety standard Z87.1.
Everyday glasses have only impact resistant
lenses. They ARE NOT safety glasses.
WARNING: Glasses or goggles not in
compliance with ANSI Z87.1 could cause
serious injury when they break.
Always use hearing protection when operating
the impact driver.
Use only impact sockets and accessories that
are designed for use with an impact driver. Do
not use chrome plated sockets and accessories.
Chrome plated sockets and accessories are
designed for hand use only and MUST NOT be
used with an impact driver. They may shatter
and possibly cause serious injury.
Before each use, check the impact sockets and
accessories for excessive wear or cracks. Worn
or damaged sockets or accessories may shatter
and possibly cause serious injury. Worn
accessories may allow the socket to come off
during operation of the impact driver.
After installing any accessory in the hex drive,
pull outward on the accessory to ensure it is
properly installed and cannot be pulled out of
the hex drive.
Never use the impact driver as a torque wrench.
Always use a torque wrench to adjust the
fastener to the specified torque.
Keep the impact driver handle and body clean
and free of oil and grease. Always use a clean
dry cloth when cleaning. Do not use solvents,
brake fluid, gasoline or other petroleum products
to clean the tool. They will damage the tool.
Do not wear neckties or loose clothing.
When wearing gloves, they must be tight fitting
and slip resistant type. Leather gloves offer the
best protection.
Always use two hands when operating the
impact driver. Use one hand on the handle and
the other on the front of the tool body.
Never place your hand so it is touching the
socket or accessory when the tool is turned ON.
Your hand could be seriously injured.
Always remove the battery from the tool before
installing or removing any socket or accessory.
Be ready for components to shift when removing
any fastener. The speed of the fastener removal
could cause unexpected shifting of the
components.
SPECIFIC SAFETY RULES
SAVE THESE INSTRUCTIONS FOR REFERENCE
!
!

8
WARNING: Only use the diagnostic
charger supplied with this kit to charge the 12V
Li-ion battery. Charging any other batteries may
damage the charger and possibly cause serious
injury.
Do not store or carry the battery in a manner in
which metal objects could contact the exposed
metal end. Do not place the battery in aprons,
pockets, drawers, etc. with loose nails, screws,
keys etc. The battery could short circuit causing
a fire, personal injury or damage to the battery.
Never attempt to open the battery for any
reason. If the housing of the battery breaks or
cracks, immediately discontinue use and do not
recharge.
Do not charge the battery if it is wet or shows
any evidence of corrosion.
A small leakage from the battery may occur
under extreme usage, charging or temperature
conditions. This does not indicate a failure.
However, if the outer seal is broken and this
leakage gets on your skin, follow these steps:
1. Wash immediately with soap and water.
2. Neutralize with a mild acid such as lemon
juice or vinegar.
3. If liquid gets into your eyes, flush
immediately with clean water for a
minimum of 10 minutes and seek medical
attention.
NOTE: The battery liquid is slightly acidic.
Do not incinerate the battery. It can explode in a
fire.
Do not use an extension cord. Plug the charger
cord directly into an electrical outlet.
Use the charger only in a standard
120V, 60Hz electrical outlet.
NOTE: Square wave output inverters may
damage this charger and the battery.
Do not use the charger in wet or damp
conditions. It is intended for indoor use only. Do
not use the charger near sinks or
tubs. Do not immerse the charger in water.
Do not allow the cord to hang over the edge of a
table or counter or touch hot surfaces. The
charger should be placed away from sinks and
hot surfaces.
Do not use the charger to charge any batteries
other than the cordless drill batteries. Other
batteries may explode.
Do not operate charger if the cord or plug is
damaged. Replace the damaged cord and plug
immediately.
Do not operate the charger if it has received a
sharp blow, been dropped or otherwise
damaged in any way. Have a qualified
technician examine the charger and repair it if
necessary. Do not disassemble the charger.
Do NOT charge the batteries when the work
area or the battery temperature is at or below 0°
C (32° F) or above
45° C (113° F).
Unplug the charger when not in use and before
cleaning or maintenance.
BATTERY PACK RECYCLING
To preserve our natural resources, please
recycle or dispose of batteries properly.
The batteries charged by this charger may
contain chemicals and metals that are harmful
to the environment. Never dispose of re-
chargeable batteries in your normal household
garbage or in landfill sites as they will add to the
pollution of the environment.
Please call 1-800-822-8837 for the location of
your nearest RBRC battery recycling location.
BATTERY & CHARGER SAFETY
R B R C
Li- ion
1
.
8
0
0
.
8
2
2
.
8
8
3
7
!

9
This symbol designates that this tool is listed
with U.S. requirements by
ETL Testing Laboratories, Inc.
Conforms to UL Std. 60745-1, 60745-2-1 and
60745-2-2.
3042597
JD5063
LISTED
V
Volts
A
Amperes
Hz
Hertz
W
Watts
kW
Kilowatts
Microfarads
L
Liters
kg
Kilograms
H
Hours
N/cm2
Newtons per square
centimeter
Pa
Pascals
Min
Minutes
S
Seconds
or a.c.
Alternating current
Three-phase alternating
current
Three-phase alternating
current with neutral
Direct current
No load speed
Alternating or direct
current
Class II construction
Splash-proof
construction
Watertight construction
Protective grounding at
grounding terminal,
Class I tools
Revolutions or
reciprocations per
minute
Diameter
Off position
Arrow
Warning symbol
Wear your safety
glasses
SYMBOLS
WARNING:Some of the following symbols may appear on the cordless drill. Study
these symbols and learn their meaning. Proper interpretation of these symbols will
allow for more efficient and safer operation of this tool.
!

10
Battery
138809
Quick release
hex drive
Variable speed
trigger switch
Forward/reverse
button
Battery release
button
Air vents
LED worklight
KNOW YOUR IMPACT DRIVER
Diagnostic
fast charger
138808
Diagnostic
LED lights

11
CHARGING THE BATTERY PACK
WARNING: Use only the diagnostic fast
charger supplied with the tool to charge the
12 V Li-ion battery supplied with the tool.
Charging any other batteries with this
charger may damage the charger, and
possibly cause serious injury.
1. To charge the battery, place the charger
(1) in a dry location near a 120V AC, 60 Hz
electrical outlet (Fig. 1).
2. Place the battery stem (2) into the
matching cavity (3) in the top of the
charger.
NOTE: Make sure the battery is pressed fully
onto the charger as far as it will go.
3. Plug the battery charger into the
120V AC, 60 Hz wall receptacle.
NOTE: Do NOT charge batteries when the work
area or the battery temperature is at or below
0°C (32° F) or above
45°C (113° F).
When the battery charger is plugged into a "live"
receptacle, the battery charger will begin
charging the battery. The red LED (4) and the
green LED (5) on the top of the charger will
indicate the charging status (Fig. 2).
CHARGER LED FUNCTIONS (Fig. 3)
Power ON
The green LED will stay ON when the charger is
plugged into a "live" power source.
Battery partially charged
The red LED will flash during charging.
Battery fully charged
When the battery is approximately 100%
charged, the red LED will turn OFF and the
green LED will flash for a short period of time.
The blinking green LED indicates the charger is
in trickle charge mode while completing the
charging cycle. The battery is fully charged
when the green light is ON.
Under normal circumstances, the battery will be
fully charged in approximately
50 minutes.
NOTE: You may use the battery as soon as the
green LED begins to flash, as the battery will be
at least 98% charged.
Defective battery
The red LED will stay ON when a defective
battery is detected or a bad contact is detected.
Both the red and green LED’s will stay ON when
a defective battery is detected and the battery is
within the normal charging temperature range.
NOTE: For additional help, call the customer
support toll free number
1-866-349-8665.
ASSEMBLY AND OPERATING
Fig. 1
Fig. 2
!

12
CHARGER LED FUNCTIONS (Fig. 3) –cont’d
Too hot or too cold
Both the red LED and the green LED will stay
ON when the work area or battery temperature
is either too high or too low. Remove the battery
from the charger and let it sit at room
temperature 21° C (70° F) for about one hour,
and resume charging.
CHECKING THE BATTERY CHARGE STATUS
(if your battery is equipped with the charge
indicator system)
The level of charge remaining in the battery can
be checked by using the battery LED power
indicator that is contained in the end of the
battery.
NOTE: The battery charge remaining may be
checked while the battery is installed in the tool
with the ON/OFF switch turned OFF. It may also
be checked while the battery is removed from
the tool. DO NOT check the battery charge
remaining while the battery is in the charger.
You will get a false reading and you may also
damage the battery status system.
1. Press and hold the battery status button (1)
located in the end of the battery (Fig. 4).
2. One or more of the three LED lights in the
LED window (2) will come ON to indicate
the amount of charge that is remaining in
the battery as follows:
3.
Red + Amber + Green (3, 4 & 5) –2/3 to
full capacity
Red + Amber (3 & 4) –1/3 to 2/3 capacity
Red (3) –less than 1/3 capacity
4. Release the battery status button to turn
the LED’s OFF.
INSTALLING A BATTERY IN THE IMPACT
DRIVER
1. Remove the discharged battery (1) from
the tool by pressing on the battery release
button (2) on the side of the battery
(Fig. 5).
2. Pull the battery out of the tool handle.
Green
LED
Red
LED
Battery
Inserted
Into
Charger
Charging
Status
ON
OFF
NO
Charger
connected
to power
supply
OFF
Flashing
YES
Battery
being
charged
Flashing
OFF
YES
Battery
nearly fully
charged
ON
OFF
YES
Battery fully
charged
OFF
ON
YES
Battery
defective or
bad contact
ON
ON
YES
Battery too
hot or too
cold to be
charged
Fig. 3
ASSEMBLY AND OPERATING
Fig. 4
Fig. 5

13
INSTALLING A BATTERY IN THE IMPACT
DRIVER –cont’d
2. Slide the fully charged battery into the
matching cavity in the tool handle where
the discharged battery has been removed.
NOTE: Make sure the two keys (3) in the battery
stem align with the matching key ways (4) in the
handle. The battery release button will "click"
into place when the battery is fully installed.
WARNING: Do not immerse the battery
pack in water. Sudden cooling could cause the
hot battery to explode or leak.
INSTALLING SCREWDRIVER BITS AND
SOCKETS
WARNING: Use only screwdriver bits,
sockets and accessories that are designed
for use with an impact driver. Do not use
chrome plated sockets and accessories.
Chrome plated sockets and accessories are
designed for hand use only and MUST NOT be
used with an impact driver. They may shatter
and possibly cause serious injury.
WARNING: Always remove the battery
from the tool before changing any sockets, bits
or accessories. You may injure your hand if the
tool is started accidentally.
1. To install a screwdriver bit, pull outward on
the hex drive sleeve (1)
(Fig. 6). While holding the hex drive sleeve
out, insert the bit (2) fully into the hex drive
and then release the outer sleeve.
2. When the hex drive sleeve is released, pull
outward on the bit to ensure the retaining
ball inside the hex drive is engaged with
the groove in the bit (3) to prevent the bit
from sliding out of the hex drive.
3. To remove the bit, pull outward on the hex
drive sleeve and pull the bit out of the hex
drive.
WARNING: Never use a screwdriver bit or
nut driver that does NOT have the locking
groove. These accessories will not be
adequately held in the hex drive and could come
loose and possibly injure the operator.
FORWARD/REVERSE SWITCH
This impact driver is equipped with a
forward/reverse button (1) (Fig. 7).
1. To operate the impact driver in the forward
direction, press the forward/reverse button
to the LEFT for driving screws or tightening
nuts.
2. To operate the impact driver in the reverse
direction, press the forward/reverse button
to the RIGHT for removing screws or
removing nuts.
NOTE: Never press the forward/reverse button
while the tool it turned ON. Damage to the tool
will result.
ASSEMBLY AND OPERATING
!
!
!
Fig. 6
!
Fig. 7

14
VARIABLE-SPEED TRIGGER SWITCH
This impact driver is equipped with a variable-
speed ON/OFF trigger switch.
1. To start impact driver, gently squeeze the
trigger switch (2) (Fig. 8).
NOTE: The impact driver will turn at its slowest
speed when the trigger switch is depressed
slightly. The impact driver will turn at its fastest
speed when the trigger switch is fully
depressed.
2. To stop the impact driver, release the
trigger switch.
NOTE: Operating the tool at a slow speed for an
extended period of time may cause the motor or
the battery pack to overheat. If either the tool or
the battery gets hot, stop using the impact driver
and allow the overheated components to cool
for at least 15 minutes.
LED WORKLIGHT
The LED work light (3) will automatically turn ON
when the trigger switch (2) is squeezed (Fig. 9).
It will automatically turn OFF when the trigger
switch is released.
ASSEMBLY AND OPERATING
For safety reasons, the operator must read
the sections of this Owner’s Manual entitled
“GENERAL SAFETY WARNINGS”, “POWER
TOOL SAFETY”, “SPECIFIC SAFETY
RULES”, “BATTERY & CHARGER SAFETY”
and “SYMBOLS” before using this impact
driver.
Verify the following every time the impact
driver is used:
1. Safety glasses and hearing protection
are being worn.
2. Socket, nut driver or screwdriver bit is
the correct size and is “impact driver”
rated.
3. Socket, nut driver or screwdriver bit is
in good condition.
Failure to observe these safety rules will
significantly increase the risk of injury.
WARNING
!
Fig. 8
Fig. 9

15
TIGHTENING AND REMOVING FASTENERS
The most common uses for the impact driver
are to drive or remove screws and to tighten or
loosen small nuts.
The principles for operating the impact driver
are the same for most applications. For
illustrative purposes, driving a wood screw is
shown.
PREPARING SCREW HOLES
It is important to prepare screw holes before
attempting to fasten two pieces of wood
together. Proper preparation will make screws
drive easier and prevent misaligned
components, stripped screw heads, splitting and
separating of wood components.
1. Clamp the components that are to be
screwed together in their desired position
(Fig. 10).
2. Drill a pilot hole (1) through the outer piece
(2) and into the inner piece (3). Drill the
hole 2/3 the diameter of the smooth portion
of the screw shank.
NOTE: If the wood is soft, drill the hole 2/3 the
length of the screw. If the wood is hard, drill the
hole the full length of the screw.
3. Remove the clamp from the two pieces to
be screwed together.
4. Enlarge the hole (1) in the outer piece (2)
so it is the same size as the smooth portion
of the screw shank (Fig. 11).
5. If using a flat head screw, counter-sink the
hole (4) so the head of the screw will be
flush with the surface when fully driven into
place.
DRIVING SCREWS
When driving screws, care must be taken to use
a bit that correctly fits the head of the screw
being driven. Be sure to use the largest bit size
that will properly fit into the head of the screw.
The bit must also be in good condition and not
worn so it will drive screws without slipping out
of the screw head.
Always hold the impact driver with two hands
when driving and removing screws to provide
the best possible control over the tool.
1. Select the correct screwdriver bit for the
screw being driven.
2. Insert the bit into the hex drive
(Fig. 6).
3. Set the forward/reverse button to the LEFT
for driving screws (Fig. 7).
ASSEMBLY AND OPERATING
Fig. 10
Fig. 11

16
DRIVING SCREWS –cont’d
4. Insert the screwdriver bit (1) fully into the
screw head (2) (Fig. 12).
5. While holding the screwdriver firmly against
the screw with both hands and the bit
aligned with the screw, squeeze the trigger
switch and drive the screw.
6. When the screw is driven to the correct
depth, release the switch and the impact
driver will stop.
NOTE: As the screw is driven into the wood, the
torque required to completely drive the screw
into the wood will increase. The impact function
will allow you to continue driving the screw until
it is fully nested in the countersunk area.
7. Release the trigger as soon as the screw is
driven to the desired depth. Failure to
release the trigger at this point will result in
an overdriven screw and possibly twist the
head off the screw.
NOTE: To remove screws, follow the same
general procedure as for driving screws.
8. Push the forward/reverse button to the
RIGHT for removing screws.
9. Insert the bit fully into the screw head.
10. Hold the impact driver and bit firmly against
the screw head and squeeze the trigger
switch.
NOTE: The impact action will allow you to
remove tight screws.
INSTALLING NUT DRIVERS
1. Select the correct nut driver size.
2. Insert the hex end (1) into the hex drive (2)
(Fig. 13).
NOTE: See Fig. 6 for complete procedure.
INSTALLING IMPACT SOCKETS
1. Insert the hex end of the socket adapter (1)
into the hex drive (2)
(Fig. 14).
2. Select the correct socket size.
3. Push the square end of the socket (3) onto
the matching square end of the adaptor (4).
NOTES:
a) See Fig. 6 for complete procedure.
b) Make sure the socket is fully installed onto
the square portion of the adapter.
ASSEMBLY AND OPERATING
Fig. 13
Fig. 12

17
INSTALLING IMPACT SOCKETS –cont’d
REMOVING NUTS
1. Press the forward/reverse button to the
RIGHT for removing nuts (Fig. 7).
2. Place the socket fully onto the nut.
3. Hold the nut driver socket and impact
driver firmly against the nut with both
hands. With the nut driver aligned with the
nut, squeeze the trigger switch to start the
impact driver and remove the nut.
NOTE: When removing fasteners, do not allow
the impact driver to operate more than 5
seconds unless the fastener begins to turn. If
the fastener fails to turn within 5 seconds,
reverse the direction of rotation and operate the
impact driver in a forward direction on the
fastener for a few seconds. Now switch back to
reverse direction and remove the fastener. This
procedure will usually break loose seized or
"frozen" fasteners.
WARNING: Operating the impact driver for
more that 5 seconds at a time on a seized or
"frozen" fastener will place severe stress on the
impact driver and cause damage. It may also
break the fastener.
Fig. 14
ASSEMBLY AND OPERATING
!

18
GENERAL
WARNING: When servicing, use only
identical replacement parts. The use of any
other part may create a hazard or cause
product damage.
DO NOT use solvents when cleaning plastic
parts. Plastics are susceptible to damage from
various types of commercial solvents and may
be damaged by their use. Use a clean cloth to
remove dirt, dust, oil, grease etc.
WARNING: Do not allow brake fluids,
gasoline, petroleum-based products,
penetrating oils, etc. to come into contact
with plastic parts. They contain chemicals
that can damage, weaken or destroy plastic.
DO NOT abuse power tools. Abusive practices
can damage the tool and the workpiece.
WARNING: DO NOT attempt to modify
tools or create accessories. Any such
alteration or modification is misuse and
could result in a hazardous condition leading
to possible serious injury. It will also void
the warranty.
LUBRICATION
All of the bearings in this tool are lubricated with
a sufficient amount of high-grade lubricant for
the life of the unit under normal conditions.
Therefore, no further lubrication is required.
BATTERY PACK REMOVAL AND
PREPARATION FOR RECYCLING
To preserve our natural resources, please
recycle or dispose of batteries properly.
The batteries accompanying this tool may
contain chemicals and metals that are harmful
to the environment. Never dispose of
rechargeable batteries in your normal household
garbage or in landfill sites, because they will add
to the pollution of the environment.
Consult your local waste authority for
information regarding available recycling and
disposal options.
WARNING: Upon removal of the battery
pack, cover the terminals of the battery pack
with electrical tape or heavy-duty adhesive
tape. Never touch both terminals with metal
objects or body parts, because a short
circuit may result. Keep away from children.
Do not attempt to destroy or disassemble
battery pack or remove any of its
components. Rechargeable batteries must
be recycled or disposed of properly. Failure
to comply with these warnings could result
in fire and serious injury.
MAINTENANCE
!
!
!
!

19
EXPLODED VIEW

20
WARNING: When servicing, use only original equipment replacement parts. The use of any
other parts may create a safety hazard or cause damage to the cordless impact driver.
Any attempt to repair or replace electrical parts on this cordless impact driver may create a safety
hazard unless repairs are performed by a qualified technician. For more information, call the Toll-free
Helpline, at 1-866-349-8665.
Always order by KEY NUMBER, not by part number.
Key #
Part #
Part Name
1
147616-1
Housing assembly
2
147616-2
Motor assembly
3
147616-3
Drive assembly
4
147616-4
Hex drive & sleeve assembly
5
138808
Battery charger
6
138809
Battery
7
147616-7
Switch assembly
PARTS LIST
!
3-Year Limited Warranty:
This product is warranted for 3 years against any defects in material and
workmanship. If defective the product will be repaired or replaced free of
charge. Simply provide proof of purchase and return the tool to your place of
purchase. Normal wear or damage due to abuse, mishandling, or
unauthorized repairs is not covered. This warranty does not apply to
accessories. This warranty gives you specific legal rights and you may have
other rights which vary from state to state.
For technical and product support or parts please call 1-866-FIXTOOL
(1-866-349-8665) Monday –Friday from 9am to 5pm Eastern Standard
Time.
Rev 1.9 15/02/2012
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