Master Quality Power MM110 User manual

OWNER'S
MANUAL
1OWDISC
SANDER
BENCH
TYPE
Item
No.
VW70010
Model
No.
MMIIO
WARN!NG:Before
operating
tile
saw,read
this manual
and
follow
ail
its
safety
and
operating
instructions,and
keep
this
manual
far
future
reference.

SPECIFICATIONS
TABLE
Base
Mounting
Holes
Base
Dimensions
2
Base
Legs
at:
2'"
x
8-718"
L
I
Overall
Dimensions
14"
x
13"
x
12-718"
We~ght
33.95
Patmds
SAVE
THIS
MANUAL
You
will
need
this
manual
for
the
safety
warnings
and
precautions,
assembly,
operating,
inspection,
maintenance
and
cleaning
procedures,
parts
list
and
assembly
diagram.
Keep
your
invoice
with
this manual.
Write
the
invoice
number
on
the
inside
of
the
front
cover.
Keep
this
manual
and
invoice
in
a
safe
and
dry
place
for
future
reference.
GENERAL
SAFEN
WARNINGS
AND
PRECAUTIONS
1.
KEEP
WORK
AREA
CLEAN
AND
DRY.
Cluttered,
damp,
or
we1
work
areas
invite
injuries.
2.
KEEP
CHILDREN
AWAY
FROM
WORK
AREA.
Do
not
allow
children
to
handle
this
product.
3.
STORE
IDLE
EQUIPMENT.
When
not in
use,
tools
and
equipment
should
be
stored
in
a
dry
location
to
inhibit
rust.
Always
lock
up
tools
and
equipment,
and
keep
out
of
reach
af
children.
4.
DO
NOT
USE
THIS
PRODUCT
IF UNDER THE
INFLUENCE
OF
ALCOHOL
OR
DRUGS.
Read
warning
labels
on
prescriptions
to
determine
if
your
judgement
or
reflexes
are
impaired
while
taking
drugs.
If
there
is
any
doubt.
do
not
attempt
to
use
this product.
PAGE
2

USE
EYE
AND
BREATHING
PROTECTION.
Wear
ANSI
approved
safety
impact
eyeglasses
and
an
ANSl approveddust
mask
when
using
this
product.
ANSl
approved
safety
impact eyeglasses
and
dust
masks
are
available
from
Harbor
Freight
Tools.
DRESS
SAFELY.
Do
not
wear
loose
clothing
or
jewelry,
as
they
can
become
caught
in
moving
parts.
Wear
a
protective
hair
covering
to
prevent
long
hair
from
becoming
caught
in
moving parts.
If wearing
a
long-sleeve
shirt,
roll
sleeves
up
above
elbows,
DO
NOT
OVERREACH.
Keep
proper footing
and
balance
at
all
times
to
prevent
tripping, falling,
back
injury,
etcetera.
INDUSTRIAL
APPLICATIONS
MUST
FOLLOW
OSHA
REQUIREMENT.
STAY
ALERT.
Watch
what
you
are
doing
at
all
times.
Use
common
sense.
DO
not
use
this product
when
you
are
tired
or
distracted
from
the
job
at
hand,
CHECK
FOR
DAMAGED
PARTS.
Before
using
this product,
carefully
check
that
it
will
operate
properly and perform its
intendedfunction.
Check
for
damaged
parts
and
any
other
conditions
that
may
affect
the
operation
of
this
product.
Replace
or
repair
damaged
or
worn
parts
immediately.
REPLACEMENT
PARTS
AND
ACCESSORIES:
When
servicing,
use
only
identical replacement
parts.
Only
use
accessories
intended
for
use
with
this
product.
Approved accessories
are
available
from
Harbor
Freight
Tools.
MAINTAIN
THIS
PRODUCT
WITH
CARE.
Keep
this product
clean,
dry,
and
keep
all
cutting
bits
sharp for
better
and
safer
performance.
MAINTENANCE:
For
your
safety,
service
and
maintenance
should
be
performed
reguiarly
by
a
qualifiedtechnician.
USE
THE
RIGHT
TOOL
FOR
THE
JOB.
Do
not
attempt
to
force
a
small
tool
or
attachment
to
do
the
work
of
a
larger
industrial
tool.
There
are
certain
applications for
which
this
tool
was
designed. It will
do
the
job
better
and
more
safely
at
the
rate
for
which
it
was
intended.
Do
not
modify
this
tool,
and
do
not
use
this
tool
for
a
purpose
for
which
it
was
not
intended.
WARNING:
The
warnings,
precautions,
and
instructions
discussed
in
this
manual
cannot
cover
all
possible
conditions
and
situations
that
may
occur. The operator
must
understand
that
common
sense
and
caution
are
factors,
which
cannot
be
built
into
this product,
but
must
be
supplied
by the
operator.
PAGE
3

SPECIFIC
PRODUCT
WARNINGS
AND
PRECAUTIONS
MAINTAIN
A
SAFE
WORKING ENVIRONMENT.
Keep
the
work
area
well
lit,
Make
sure
there
is
adequatesurrounding
workspace.
Always
keep
the
work
area free
of
obstructions,
grease,
oil,
trash,
and
other
debris.
Do
not
use
the
Disc
Sander
in
areas
near
flammable
chemicals,
dusts, and
vapors.
Do
not
use
the
Disc
Sander
in
a
damp
or
wet
location.
GROUND
THIS
PRODUCT.
The electrical
Power
Cord/Plug
(part
#34)
for
this
product
is equipped
with
a
grounded,
3-prong
Plug.
Never
remove
the
grounding
prong
or
modify
the
Plug
in
any
way.
Do
not
use
adapter
plugs
with
this
product.
To
comply
with
the
National
Electric
Code,
and
to
provide additional protection
from
the
risk
of
electrical
shock,
this
product
should
only
be
connected
to
a
I20
Volt,
3-hole electrical outlet
that
is
protected
by
a
Ground Fault Circuit Interrupter
(GFC!).
{See
Assy.
Diagram.)
IF
AN
EXTENSION
CORD
(not
provided)
IS
USED,
MAKE
SURE
TO
USE
ONLY
UL
APPROVED
CORDS
HAVING
THE
CORRECT
GAUGE
AND
LENGTH.
(See
Figure
A,)
AWG
RATING CHART
-
120
VOLT
FIGURE
A
PROPERLY ALIGN
THE
WORK
TABLE
(part
#7).
Make
sure
the distance
between
the Work
Table
and
Sanding
Disc
(part
#14)
does
not
exceed
1/16"'.
REDUCE
THE
RISK
OF
ACCIDENTAL
STARTING.
Make
sure
the
Safety
Switch
(pad
#32)
is
in
the
"OFF"
position
before
plugging
the
Power
CordlPlug
(part
#34)
into
a
grounded,
3-hole,
120
Volt, electrical
outlet,
(See
Figure
B,
and
Assy.
Diagram.)
PRIOR
TO
STARTING
THE
DISC SANDER,
MAKE
SURE
ALL ADJUSTING
KEYS
AND
WRENCHES
ARE
REMOVED
FROM
THE
TOOL.
ALWAYS
FEED
THE
WORKPIECE
lNTO
AND
AGAINSTTHE
PlRECTlON
OF
THE
ROTATING
SANDING
DISC
(part
#14).
NEVER STAND
OR
HAVE
AN
OBSERVER
STAND
IN LINE
WITH
THE
SPINNING SANDING DtSC
(part
#14).
PAGE
4

9.
USE
THE
PROPER
SIZE
AND WPE
OF
SANDING
DISC
(IO",
PRESSURE
SENSITIVE
ADHESIVE).
HOLD
THE
WORKPIECE
FIRMLY
SO
THAT
IT
WILL
NOT
BE
PULLED
FROM
YOU8
HANDS
DURING
THE
SANDING
PROCESS.
FEED
THE
MATERIAL
GRADUALLY. Do
not force
the
machineto
remove
material
faster
than
it
was
designedto
sand.
DO
NOT
AlTEMW
TO
SAND
WORKPlECES
TOO
SMALL
TO
SAFELY
HOLD
BY
HAND.
Attemptingto
hold
onto
a
very.
small workpiecewill
bring
fingers
and
hands
in
dangerous proximity
to
the
spinning sanding
disc.
WHEN
SANDING
A
IARGE
WORKPIECE,
MAKE
SURE
IT
IS
PROPERLY
SUPPORTED
AT
THE
WORK
TABLE
(part
#7)
HEIGHT.
NEVER
LEAVE
THE
DISC
SANDER
UNAITENDED
WHEN
IT
IS
RUNNING.
Turn
off
the
machine,
and
wait
until
it
has
completelystopped before
leaving.
ALWAYS
UNPLUG
THE
DllSC
SANDER
FROM
ITS ELECTRICAL
SUPPLY
SOURCE
BEFORE
PERFORMING
ANY
INSPECTION,
MAINTENANCE,
OR
CLEANING
PROCEDURES.
WARNING:
Some
dust
created
by
power
sanding,
sawing, grinding, drilling,
and
other
constructionactivities,
contain
chemicals known {to
the
State
of
California)
to
cause
cancer, birth
defects
or other
reproductive
harm.
Some
examples
of
these
chemicals
are:
leadfrom
lead-based
paints,
crystalline silica
from
bricks
and
cement
or
other
masonry
products, arsenic
and
chromium
from
chemically
treated lumber. Your risk from
these
exposures
varies, depending
on
how
often
you
do
this
type
of
work.
To
reduceyour
exposure
to
these chemicals: work
in
a
well ventifated
area,
and
work
with
approved
safety
equipment,
such
as
those
dust
masks
that
are
specially designedto filter
out
microscopicparticles.
(California
Health
&
Safety
Code
25249.5,
et
seq.)
WARNING:
People
with
pacemakers
should
consult
their
physician(s) before
using
this
product. Operation
of
electrical
equipment inclose proximity
to
a
heart
pacemaker
could
cause
interference
or
failure
of
the
pacemaker.
UNPACKING
when
unpacking, check
to
make
sure
all
the
parts
shown
on
the
Parts
List
on
page
11
are
included.
If
any
parts
are
missing
or broken,
please
call Harbor Freight
Tools
at
the
number
shown
on
the
cover
of
this
manual
as
soon
as
possible.
PAGE
5

ASSEMBLY
INSTRUCT
IONS
NOTE:
For
additional
references
to
the
parts
listed
below,
refer
to
the Assembly
Diagram
on
page
12.
To
Assemble
The
Disc
Sander:
1.
CAUTION:
Prior
to
performing
this
procedure,
make
sure
the
Safety
Switch
(part
#32)
of
the
Disc
Sander
is
in
its
"OFF'
position
and
the
Power
CordlPIug
(part
#34)
is
unplugged
from
its
electrical
outlet.
(See Figures
C,
D,
and
Assy.
Diagram.)
2.
Assembly
of
the
Disc
Sander
requires
the
attachment
of
one
Knob
Bolt
(part
#11)
on
the
fronf
end
and
back
end
of
the
Work
Table
(part
#7).
(See
Figure
B,
and
Assy.
Diagram.)
3.
Insert
one
Knob
Bolt
(part
#I
1
onto
each
of
the
two
Table
Cock
Assemblies
(part
#lo).
Insert
one
Spring
(part
#12)
into each
of
the
two
Knob
Bolts.
Then,
screw
one
Spring
Adjusting
Screw
(part
#13)
into
each
of
the
two
Knob
Bolts
ta
secure
the
Knob Bolts in
place.
(See
Figure
8,
and
Assy.
Diagram.)
10"
PRESSURE
SENSITIVE
ROTATION
DIRECTION ADHESIVE
SANDING
DISC
(#14)
MITER
GAUGE
(#3)
WORK
TABLE
(#7)
KNOB
BOLT
(#I1
)
SPRING
ADJUSTING
SPRING
ADJUSTING
ALWAYS
Ff
E
D
WORKPIECE
INTO
AND
AGAINST
THE
ROTATION
DIRECTION
OF
THE
SANDING
DISC.
FIGURE
B
PAGE
6

MACHINE
ADJUSTMENT
INSTRUCTIONS
NOTE:
For
additional references
to
?he
parts
listed
below,
refer to
the
Assembly
Diagram
on
page
12.
To
Aflust
The
Table
Anqle:
1.
CAUTION:
Prior
to
performing
this
procedure,
make
sure
the
Safely
Switch
(part
#32)
of
the
Disc
Sander
is
in
its
"OFF
position
and
the
Power CordlPlug
(part
#34)
is
unplugged
from
its electrical
outlet.
(See
Figures
C,
D,
and
Assy.
Diagram.)
2.
The
Work Table
(part
#7)
may
be
angled downward
from
0
to
45
degrees.
To
do
so,
slightly
loosen
the
two
Knob
Bolts
(part
#It
).
Move
the
Work
Table
downward
until
the
Angle
Scale
indicates
the
desired
angle.
Then,
firmly
re-tighten
the
two
Knob
Bolts.
(See
Figures
6,
C,
and
Assy.
Diagram.)
FRONT
VIEW
SAFEW
SWITCH
(#32)
SAFETY
SWITCH
(#32)
--
KNOB
BOLT
(#I
1
ANGLE
SCALE
WORK
TABLE
(#7)
FIGURE
C
To
Adjust
The
Mifer
Anqle:
1.
CAUTION:
Prior
to
performing
this
procedure,
make
sure
the
Safety
Switch
(part
#32)
of
the
Disc
Sander
is
in
its
"OFF"
position and
the
Power
CordJPlug
(part
#34)
is
unplugged from
its
electrical outlet.
(See
Figures
C,
D,
and
Assy.
Diagram.)
PAGE
7

2.
The
Miter
Gauge
(part
#3)
may
be
angled
from
0
to
60
degrees,
right
or
left.
To
do
so,
slightly loosen
the
Knob
(part
#I).
Move
the
Miter
Gauge
horizontally
to
the
right
or
left
until
the
Pointer (part
#5)
indicates
the
desired
angle.
Then,
firmly
re-tighten
the
Knob
Bolt.
(See
Figures
B, D,
and
Assy.
Diagram.)
FRONT
VIEW
MITER
GAUGE
(#3)
MITER
GAUGE
(#a)
KNOB
SAFETY
SWlTC
FIGURE
D
To
Attach
A-Sandina
Disc
To
The
Disc
Sander:
1.
CAUTION:
Prior
to
performing
this
procedure,
make
sure
the
Safety
Switch
(pari
#32)
of
the
Disc
Sander
is
in its
"OFF
position
and
the
Power CordJPlug
(part
#34)
is
unplugged
from
its electrical outlet.
(See
Figures
C,
D,
and
Assy.
Diagram.)
2.
The
Disc
Sander
requires
the
use
of
a
10,
Pressure
Sensitive Adhesive,
Sanding
Disc
(part
#14). Additional
replacement
Sanding
Discs
are
available
from
Harbor
Freight
Ti.
(See
Figure
B,
and
Assy.
Diagram.)
3.
To
attach
the
Sanding
Disc
(part
#14)
to
the
Disc
(part
#I
5)
of
the
Disc
Sander,
peel
off
the
protective backing
of
the
Sanding
Disc
and
firmly
and
evenly
stick
the
Sanding Disc
onto
the
Disc.
(See
Figure
B,
and
Assy.
Diagram.)
PAGE
8

OPERATING
lNSTRUCTIONS
NOTE:
For
additional
references
to
the
parts
listed
below,
refer
to
the
Assembly
Diagram
on
page
12.
7.
CAUTION:
Prior
to
beginning
to
use,
make
sure
the
Safety
Switch
(part
#32)
is
in
its
"OFF"
positionand
the
Power CordJPlug
(part
#34)
is
unplugged
from
its
elec-
trical outlet.
(See
Figures
C,
D,
and
Assy.
Diagram.)
2.
Make
all
necessary
adjustmentsto
the
Disc
Sander
as
previously
discussed.
Make
sure
the
distance
between
the
Work
Table
(part
#7)
and
Sandina
Disc
and
Sandincr
Disc
(.part
#14)
does
not
exceed
1116".
3.
PPun
the
Power
CordPIua
loart
#341
into
the
nearest
720
volt.
arounded.
3-prona,
electrical
outlet.
(See
Figure
B,
and
Assy. Diagram,)
4.
Turn
the
Safety
Switch
(part
#32)
to its "ON"
position,
and
allow sufficient
time
for
the
Sanding
Disc
(part
814)
to
spin at full
speed
for
2
to
3
minutes.
Check
for
proper
sanding
disc
alignment.
(See
Figure
8,
and
Assy.
Diagram.)
5.
With
both
hands,
slowly
and
carefully
place
the
workpiece
on
the
Work
Table
(part
#7)
and
against
the
flat
edge
of
the
Miter
Gauge
(part
#3),
taking
care not
to
allow
the
workpiece
to
immediately
touch
the
spinning
Sanding
Disc
(part#f
4).
(See
Figure
B,
and
Assy.
Diagram.)
6.
With
both
hands,
firmly hold
the
workpiece
down
on
the Work
Table
(part
#7)
and
against
the
Miter
Gauge
(part
#3).
While holding
the
workpiece
with
one
hand,
use
the
other
hand
to
grasp
the Miter
Gauge
and
push
the
workpiece
into
the
spinning
Sanding
Disc.
CAUTION:
ALWAYS
KEEP
HANDS
AND
FINGERS
AWAY
FROM
THE SANDING
DISC.
(See
Figures
8,
D,
and
Assy.
Diagram.)
7.
NOTE:
Make sure
to
feed the workpiece
qradually
into
the
spinninq
Sandinq
&.
Do
not
force
the
machine
to
remove
material
faster
than
it
was
designed
to
sand.
If
necessary,
use
the
Miter
Gauge
(part
#3)
to
back
the
workpiece
away
from
the
spinning
Sanding
Disc
(part
#14$
and
repeat
Step
#6
until
the
desired
amount
of
materialhas
been
sanded
off
the
workpiece.
(See
Figures
B,
D,
and
Assy. Diagram.)
8.
Once
the
sanding
job
is
completed,
back
the
workpiece
slightly
away
from
the
spinning
Sanding
Disc
(part
#14$.
Keep
a
firm
grip
on
the
workpiece
with
one
hand,
and
with
the
other
hand
turn
the
Safety
Switch
(part
#32)
to
its
"OFF'
position.
Wait
until
the
Sanding
Disc
has
completely
stopped spinning.
Then,
remove
the
workpiece
from
the
machine
and
unplug
the
Power
CordJPlug
(part
#34)
from
its
electrical
outlet.
(See
Figures
B,
C,
D,
and
Assy.
Diagram.)
PAGE
9

INSPECTION,
MAINTENANCE,
AND
CLEANING
NOTE:
For
additional
references
to
the
parts
listed
below,
refer
to
the
Assembly
Diagram
on
page
12.
1.
CAUTION:
Always turn
the
Safetv
Switchhart
#32)
to
its
"OFF
position.
unplug
the
Power
CordlPluo
(part
#341
from
its electrical
outlet.
and
wait
until
the
ins~ection.
maintenance.
or
cleaning.
2.
BEFORE
EACH
USE,
inspect
the
general condition
of
the
Disc
Sander.
Check
for
loose
screws, misalignment
or
binding
of
moving
parts,
cracked
or
broken
parts,
damaged
electrical
wiring,
and
any
other
condition
that
may
affect
its
safe
operation.
If
abnormal
noise
or
vibration
occurs,
have
the
problem
corrected
before
further
use.
Do
not
use
damaqed
equipment.
3.
DAILY
Sanding
Discs
(part
#14)
must
be
sharp
and
clean
to
perform
properly.
Depending
on
materials
sanded
and
frequency
of
machine
use,
Sanding
Discs
become
clogged
with
wood,
metal
particles,
and
become
dull. Dull
Sanding
Discs
rub
the
workpiece
rather
than
cut,
which
results
in increased
friction,
higher
temperatures,
and
a
burned
workpiece.
As
often
as
possible,
check
the condition
of
the
Sanding
Disc
and,
if
necessary,
replace
a
worn
Sanding
Disc
with
a
new,
10
Pressure
Sensitive
Adhesive
disc.
(See
"To
Attach
A
Sandina
Disc
To
The
Disc
Sander'bection
in
this
manual for
further
information.)
4.
DAILY:
With
a
soft
brush,
cloth,
or
vacuum,
remove
all
debris
from
the
Disc
Sander.
Then,
use
a
premium quality,
lightweight
machine
oil
to
lubricate
all
moving
parts.
PAGE
10

PARTS
LlST
*
Availableonly
as
a
complete
Switch
Assembly
(see
Part
#53).
**
Available
only
as
a
complete
Motor
Assembly
(see
Part
#54).
PAGE
1
1

PAGE
12
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