Charnwood BD610 User manual
GENERAL SAFETY RULES
WARNING: Do not attempt to operate the machine until you have read thoroughly and
understood completely all instructions, rules, etc. contained in this manual. Failure to comply
may result in accidents involving fire, electric shock, or serious personal injury. Keep this
owner's manual and review frequently for continuous safe operation.
1. Know your machine. For your own safety, read the owner's manual carefully. Learn its application and
limitations, as well as specific potential hazards pertinent to this machine.
2. Make sure all tools are properly earthed.
3. Keep guards in place and in working order. If a guard must be removed for maintenance or cleaning,
make sure it is properly replaced before using the machine again.
4. Remove adjusting keys and spanners. Form a habit of checking to see that the keys and adjusting
spanners are removed from the machine before switched it on.
5. Keep your work area clean. Cluttered areas and workbenches increase the chance of an accident.
6. Do not use in dangerous environments. Do not use power tools in damp or wet locations, or expose
them to rain. Keep work areas well illuminated.
7. Keep children away. All visitors should be kept a safe distance
8. from the work area.
9. Make workshop childproof. Use padlocks, master switches and remove starter keys.
10. Do not force the machine. It will do the job better and be safer at the rate for which it is designed.
11. Use the right tools. Do not force the machine or attachments to do a job for which they are not
designed. Contact the manufacturer or distributor if there is any question about the machine's suitability for
a particular task.
12. Wear proper apparel. Avoid loose clothing, gloves, ties, rings, bracelets, and jewellery which could get
caught in moving parts. Non-slip footwear is recommended. Wear protective hair covering to contain long
hair.
13. Always use safety glasses. Normal spectacles only have impact resistant lenses. They are not safety
glasses.
14. Do not over-reach. Keep proper footing and balance at all times.
15. Maintain the machine in good condition. Keep the machine clean for best and safest performance.
Follow instructions for lubrication and changing accessories.
16. Disconnect the machine from power source before servicing and when changing the blade.
17. Never leave the machine running unattended. Turn the power off. Do not leave the machine until it
comes to a complete stop.
18. Do not use any power tools while under the effects of drugs, alcohol or medication.
19. Always wear a face or dust mask if operation creates a lot of dust and/or chips. Always operate the tool
in a well ventilated area and provide for proper dust removal. Use a suitable dust extractor.
Risk of Injury. Wear Eye Wear Ear
Never reach into Protection Protection
a moving part
Overview of BD610 Belt & Disc Sander
Sanding Belt
Sanding Disc Sanding Belt
Tension Lever
Mitre Fence Tracking Adjuster
Sanding Table
Carry Handle
Belt Angle Lock
Table Angle Lock
On/Off Switch
Feet
Specification
Disc Diameter
250mm (10”)
Disc Speed
2850rpm
Belt Size
150mm x 1220mm (6” x 48”)
Belt Speed
550m/min
Motor (Induction) 240v 50hz
750w (1hp)
Weight
31kg
Manufacturer’s Warranty
1 year
Rating
Hobby
Rating Description
Hobby: Suitable for Weekend DIY'ers and woodworking enthusiasts.
Generally lighter weight machines with lower power ratings and smaller tooling capacities. Typicaly only
ever used by one person for short periods of time or longer periods of time infrequently. Machinery should
be well maintained in a clean, dry environment such as a home workshop, garage or timber shed.
Expected maximum use of 100 hours annually.
Please Note: Using a product in excess of its rating will void the manufacturer’s free warranty.
Unpacking
All items are contained in one carton.
Carefully unpack and check that all the
items are included as in the photograph.
Assembly
Place the sander on a level surface and
adjust the two bed supporting bolts so
that the belt is also level.
Tighten the locknuts using a 13mm
spanner.
Attaching the Work Table
First, offer up the table so that the curved
slots in the brackets align with the holes
in the base, as shown.
Insert one of the guide blocks into the
upper slot and secure with two M5 x
16mm screws using a 4mm hex key.
Insert the M8 Locking Handle through the
lower slot.
Repeat with the other bracket at the
opposite end of the table.
Adjust the table using a set square so
that it is at right angles to the disc.
Tighten both locking handles.
From below the table, loosen the four
bolts that connect the cast table to the
brackets using a 10mm spanner.
Adjust the table so there is a maximum
gap of 1.6mm between its rear edge and
the sanding disc. This will prevent fingers
being trapped when using the sander.
Re-tighten the four bolts.
Adjust the red pointer, using a cross-head
screwdriver, so that it indicates ‘0’
degrees against the scale.
Pointer
Locking screw
The sanding belt can be used in the
vertical or horizontal position - or any
angle in between.
To raise the bed, first loosen the hex
socket clamping bolt with the key
provided.
Rotate the bed to the required angle.
Re-tighten the bolt.
The belt stop bracket is attached using
the four socket head screws and washers
provided.
Attach the belt stop to the bracket.
Adjust the Rest so that it is at 90 degrees
to the belt and tighten the four mounting
bolts.
Adjust the rest platform ensuring there is
a maximum gap of 1.6mm between it and
the sanding belt.
Tighten the two locking knobs.
The mitre guide is slides in the slot in the
table.
It can be locked at any angle in a 120
degree range.
It is essential to use dust extraction when
using your sander.
There is a single extraction port for the
belt and disc with an inside/outside
diameter of 45/50mm.
A 50mm diameter hose will connect
directly to the port. Our adaptor
100/58RC can be used to convert for
using 100mm diameter hose.
Setting Up
Tracking the belt
Ensure the machine is disconnected.
Slowly rotate the sanding belt by hand.
Ensure it is travelling in the direction of
the arrow.
Note if the belt is tending to slide off the
bed and to which side.
If the belt doesn’t slide sideways it is
already correctly tracked.
Viewed from the covered end –if the belt
moves sideways towards the disc, turn
the tracking knob anti-clockwise (1/4 turn
is usually sufficient).
If the belt moves sideways away from the
disc, turn the knob clockwise.
Continue adjustments until the belt
remains central on the rollers.
Tracking knob.
Using the Sander
This sander is designed for use with wood and wood-based products only. It should not be used for
sanding metal and any such use would invalidate the warranty.
The machine should be placed on a firm level surface before use.
Sanding with the belt in the horizontal
position
The back stop must always be used as a
support when carrying out edge or face
sanding in the horizontal position.
Move the workpiece across the belt while
keeping one edge against the stop.
Do not use excessive pressure and take
extra care when sanding thin material.
Sanding internal curves
With care the idler drum end of the
sanding belt can be used for smoothing &
shaping the inside of curved workpieces.
Never present the end of a workpiece to
the drum as this can cause it to kick
back.
Sanding with the belt in the vertical
position
Sometimes sanding on the belt is more
convenient when it is positioned vertically
–or at any angle in between 0 & 90
degrees.
To adjust, loosen the locking screw using
the 6mm hex key. Position the belt bed
as required and then re-tighten the
screw.
Always use the tool rest to support the
workpiece.
Sanding with the Disc
The disc sander is ideally suited to
smoothing end grain and fine-tuning
angled cuts with the aid of the mitre
guide.
Whenever possible use the front half of
the exposed disc as this will hold the
workpiece against the table.
If it is necessary to use the full width of
the disc, care must be taken to hold the
workpiece firmly as the rear half will tend
to cause it to lift.
Keep the workpiece moving to achieve
the best finish.
Maintenance
Replacing the Sanding Disc
Always ensure the machine is
disconnected from the power supply
before changing the sanding disc.
Remove the disc work table and then the
disc cover which is secured with six
screws.
Carefully remove the existing self-
adhesive sanding disc using a flat-bladed
scraper.
Remove any residue from the sanding
plate using mineral/methylated spirit.
Peel the backing from the new sanding
disc and apply to the sanding plate.
Ensure that it is positioned centrally on
the plate, then press firmly into place.
Re-fit the disc cover and tighten all
screws. Re-attach the work table.
The sanding disc can be converted to use the Hook & loop type discs.
A conversion backing pad (VB300) can be attached to the plate, then allowing Velcro-backed sanding
discs to be used. The great advantage of this system is that discs can be swapped in seconds and discs
can be remounted multiple times, allowing the user to work through different grits to achieve the desired
finish.
Replacing the Sanding Belt
Remove the back stop.
Release the tension on the sanding belt
by pulling out the tension lever.
Loosen the four screws indicated which
hold the belt lower dust cover.
Remove the screw holding the roller dust
cover using a 5mm hex key.
Lift the belt bed to the vertical position
and remove both dust cover and tray.
The belt can now be removed.
Locate the new belt over the two rollers.
Ensure that the arrow on the inside of the
belt corresponds to the direction marked
on the machine.
Replace the drum dust cover and bottom
tray, refitting and tightening all screws.
Re-tension the belt by closing the lever.
Track the belt as in previous instructions.
Re-attach the tool rest.
The life of the belts and discs can be greatly extended by regular cleaning with the BC01 Abrasive Disc &
Belt Cleaner which will remove any build-up of sawdust and resin.
Troubleshooting
Problem
Cause
Remedy
Machine does not start
Blown House Fuse
Replace Fuse
Loose switch terminal
Inspect back of switch
Faulty switch
Replace switch
Failed Motor
Replace Motor
Only starts when Green
button is held down
Faulty switch
Replace switch
Machine Slows Down when
Sanding
Operator applying too much
pressure to work Piece
Use less pressure when
applying work piece to
sanding surface
Sanding Belt Runs Off
Pulleys
Not tracked correctly
Adjust sanding belt tracking
Wood burns while sanding
Sanding surface clogged
Clean or replace disc or belt
Excessive pressure being
applied to work piece
Use less pressure when
applying work piece to
sanding surface
Motor overheats
Motor overloaded
Allow to cool, restart with
reduced load
Please dispose of packaging for the product in a responsible manner. It is suitable for recycling. Help to
protect the environment, take the packaging to the local amenity tip and place into the appropriate
recycling bin.
Only for EU countries
Do not dispose of electric tools together with household waste material!
In observance of European Directive 2002/96/EC on waste electrical and electronic equipment (EEE)
and its implementation in accordance with national law, electric tools that have reached the end of their
life must be collected separately and returned to an
environmentally compatible recycling facility.
Your local refuse amenity will have a separate collection area for EEE goods
Declaration of Conformity for CE Marking
Charnwood Declare that Belt & Disc Sander, Model BD610
Conforms with the following Directives: Machinery Directive 2006/42/EC
EMC Directive 2014/30/EU
And further conforms to the machinery example for which the EC type examination Certificate No. WAR-
17AP0821 & WAR-17AP0807 have been issued by LCIE China, Building 4, no. 518, Xin Zhuan Road,
CaoHejing Songjiang High-Tech Park, Shanghai, China.
I hereby declare that equipment named above has been tested and found to comply with the relevant
sections of the above referenced specifications. The machinery complies with all essential requirements of
the directive.
Signed: Dated: 04/12/2017 Location: Leicestershire
Richard Cook, Director
Parts Drawing
Parts List
Part No.
Description
Part No.
Description
001
Philips Screw M4 x 6
002
Philips Screw M4 x 8
003
Baseplate
004
Philips Screw M5 x 8
005
Left Dial
006
Cable & Plug
007
Suction Connection
008
Vee Belt A600
009
Screw M6 x 8
010
Cable Sheath
011
Flat Key A5 x 15
012
Motor Assy
013
Non-Metallic Insert Nuts M8
014
Driving Wheel
015
Suction Hood
016
Screw & washer assembly M5 x 8
017
Hex socket head cap screw M5 x 16
018
Hex socket head cap screw M8 x 55
019
Type I Hexagon Nut M8
020
Bearing Cap
021
Deep groove ball bearing
022
Screw M8 x 12
023
Driving Roller
024
Driving Shaft
025
Support baseplate assembly
026
Hex socket screw & washer M8 x 30
027
Hex socket screw & washer M8 x 16
028
Base assembly
029
Foot
030
Philips Screw M5 x 12
031
Capacitor bracket
032
Type I Hexagon Nut M5
033
Philips Screw M4 x 10
034
Galvanised Flat washer
035
Capacitor
036
Capacitor
037
Capacitor Bracket
038
Hex socket screw & washer M8 x 18
039
Belt Cover
040
Work Table of disc
041
Suction Inlet
042
Screw & Spring washer assy M5 x 25
043
Hex socket screw & washer M5 x 12
044
Driven Wheel
045
Platen
046
Bracket Pedestal
047
Bearing pedestal
048
Deep groove Ball bearing
049
Hex socket head cap screw M8 x 30
050
Hex socket head cap screw M5 x 30
051
Support Plate
052
Bracket Assembly
053
Sanding Belt
054
Countersunk Head Screw M6 x 14
055
Auxiliary Baffle
056
Baffle
057
Lock Nut
058
Flat Washer
059
Rubber Feet
060
Suction Inlet Cover
061
Axial Spring Retainer
062
Strain Spring
063
Sheath
064
Guide Frame Assembly
065
Insert Nuts M5
066
Knurled High nuts M8
067
Rubber Pad
068
Adjusting Screw Rod
069
Adjusting Spring
070
Tension spring
071
Sanding belt Strain Lever
072
Powder Metallurgy Sheath
073
Driven Shaft Positioning Sleeve
074
Screw M5 x 6
075
Circlip for Shaft
076
Driven Shaft
077
Driven Roller
078
Mitre Gauge Knob
079
Mitre Gauge Scale Mark
080
Mitre Gauge
081
Sanding Belt Guard Plate
082
External gear Lock washer
083
Mitre Joint pole
084
Mitre Gauge Pointer
085
Lock Knob Assembly M8 x 17
086
Hex socket head cap screw M6 x 28
087
Guide Block
088
Right Dial
089
Strain Relief Plate
090
Hexagon Bolt M6 x 8
091
Hex socket head cap screw M5 x 56
092
Magnetic Switch
093
Electronic Centrifugal Switch
094
Philips Screw M4 x 12
095
Sanding Disc Cover
096
Big Flat Washer
097
Sanding Disc Paper
098
Cross Recessed Sunk Head Screw
099
Sanding Disc Pads
100
Sanding Disc
101
Sanding Disc Cover
102
Connecting Pipe
103
Pointer
104
Insert nuts M6
105
Philips Screw M8 x 25
106
Handle
107
Philips Screw & Spring washer assy.
108
Big Flat Washer
109
Hexagon Flange nuts M6
110
Cross Recessed sunk head Screw
111
Hexagon Flange Nuts M5
112
Hex socket head cap screw M5 x 10
113
Mitre Gauge Clip
114
Allen Wrench (S = 6)
115
Allen Wrench (S = 4*120)
116
Allen Wrench (S =3*60)
117
Allen Wrench (S = 5*80)
Updated March 2019
Charnwood Machinery Ltd, Cedar Court, Walker Road,
Hilltop Industrial Estate, Bardon Hill, Leicestershire, LE67 1TU, England
Tel. 01530 516 926 Fax. 01530 516 929
email: sales@charnwood.net website: www.charnwood.net
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