Matco Tools RL700 Product manual

RL700 03/15/02
RL700
7” HORIZONTAL
POLISHER
• Operating Instructions
• Warning Information
• Parts Breakdown
Free Speed . . . . . . . . . . . . . . . . . . . .2500 rpm
Spindle Size . . . . . . . . . . . . . . . . . . . .5/8”-11
Min. Hose Size . . . . . . . . . . . . . . . . . . . .3/8”
Air Inlet . . . . . . . . . . . . . . . . . . . . . . . . .1/4”
Rec. Air Pressure . . . . . . . . . . . . . . . . . .90 psi
Avg. Air Consumption . . . . . . . . . . . . . . .6 cfm
Bonnet Size . . . . . . . . . . . . . . .8” (not included)
Length . . . . . . . . . . . . . . . . . . . . . . . . . . .16”
Net Weight . . . . . . . . . . . . . . . . . . . . .6.5 lbs.
SPECIFICATIONS
Some dust created by power sanding, sawing, grinding, drilling, and other
construction activities contains chemicals known to cause cancer, birth
defects or other reproductive harm. Some examples of these chemicals are:
• lead from lead-based paints,
• crystalline silica from bricks and cement
and other masonry products, and
• arsenic and chromium from
chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this
type of work. To reduce your exposure to these chemicals: work in a well
ventilated area, and work with approved safety equipment, such as those
dust masks that are specially designed to filter out microscopic particles.
ALWAYS READ
INSTRUCTIONS
BEFORE USING
POWER TOOLS
ALWAYS WEAR
SAFETY GOGGLES
WEAR HEARING
PROTECTION
AVOID
PROLONGED
EXPOSURE TO
VIBRATION

RL700 03/15/02
This Instruction Manual Contains Important Safety
Information.
Read THIS INSTRUCTION
MANUAL Carefully and understand
ALL INFORMATION Before
Operating THIS Tool.
• Always operate, inspect and
maintain this tool in accordance with
American National Standards Institute Safety
Code of Portable Air Tools (ANSI B186.1) and
any other applicable safety codes and
regulations.
• For safety, top performance and maximum
durability of parts, operate this tool at 90 psig
6.2 bar max air pressure with 3/8" diameter air
supply hose.
• Always wear impact-resistant eye
and face protection when operating
or performing maintenance on this
tool. Always wear hearing
protection when using this tool.
• High sound levels can cause
permanent hearing loss. Use
hearing protection as
recommended by your employer or
OSHA regulation.
• Keep the tool in efficient
operating condition.
• Operators and maintenance personnel must
be physically able to handle the bulk, weight
and power of this tool.
• Air under pressure can cause
severe injury. Never direct air at
yourself or others. Always turn off
the air supply, drain hose of air
pressure and detach tool from air
supply before installing, removing or adjusting
any accessory on this tool, or before
performing any maintenance on this tool.
Failure to do so could result in injury. Whip
hoses can cause serious injury. Always check
for damaged, frayed or loose hoses and
fittings, and replace immediately. Do not use
quick detach couplings at tool. See instructions
for correct set-up.
• Air powered tools can vibrate in use. Vibration,
repetitive motions or uncomfortable
positions over extended periods of
time may be harmful to your hands
and arms. Discontinue use of tool if
discomfort, tingling feeling or pain
occurs. Seek medical advice before
resuming use.
• Place the tool on the work before
starting the tool.
• Slipping, tripping and/or falling
while operating air tools can be a
major cause of serious injury or
death. Be aware of excess hose left
on the walking or work surface.
• Keep body working stance
balanced and firm. Do not overreach when
operating the tool.
• Anticipate and be alert for sudden changes in
motion during start up and operation
of any power tool.
• Do not carry tool by the hose.
Protect the hose from sharp objects
and heat.
• Keep away from rotating end of tool. Do not
wear jewelry or loose clothing. Secure long
hair. Scalping can occur if hair is not kept away
from tool and accessories. Choking can occur
if neckwear is not kept away from tool and
accessories.
• Never mount a grinding wheel on
a sander/polisher. A grinding wheel
that bursts can cause very serious
injury or death when not properly
guarded. Inspect backing pad
before each use. Do not use if
cracked or damaged.
• Avoid direct contact with moving
sanding/polishing pad to prevent pinching or
cutting of hands or other body parts.
• Do not lubricate tools with flammable or
volatile liquids such as kerosene, diesel or jet
fuel.
• Don't force tool beyond its rated capacity.
• Do not remove any labels. Replace any
damaged labels.
WARNING!
FAILURE TO OBSERVE THESE WARNINGS COULD RESULT IN INJURY
- 2 -

RL700 03/15/02
Tools of this class operate on a wide range of air
pressures. It is recommended that air pressure of these
tools measure 90 PSI at the tool while running free.
Higher pressure and unclean air will shorten the tool’s
life because of faster wear and may create a
hazardous condition.
Water in the air line will cause damage to the tool.
Drain the air tank daily. Clean the air inlet filter
screen on at least a weekly schedule. The
recommended hook-up procedure can be viewed in
Figure 2.
The air inlet (A) Figure 1, used for connecting air
supply, has standard 1/4" NPT American Thread.
Line pressure should be increased to compensate for
unusually long air hoses (over 25 feet). Minimum hose
diameter should be 1/4" I.D. and fittings should have
the same inside dimensions
AIR SUPPLY
Before operating this polisher, it is important to ensure
that the pad is secure. To do this, hold the stop
spanner on the gear shaft and turn the pad clockwise
until tight.
Note: Make sure dead handle is installed on
appropriate side of polisher for positive grip while
operating tool.
Let the polisher do the work. The normal weight of the
machine is sufficient for efficient polishing. Do not put
excessive pressure on the machine. This will only slow
down the speed of the pad, reduce polishing
efficiency and put an additional burden on the motor.
Start the polisher off the work, set it down on the work
evenly and move it slowly back and forth in wide,
overlapping areas. When finished polishing, lift it off
the work before stopping the motor.
OPERATION
TROUBLESHOOTING
LUBRICATION & MAINTENANCE
WARRANTY
Other factors outside the tool may cause loss of
power or erratic action. Reduced compressor output,
excessive drain on the air line, moisture or restrictions
in air pipes or the use of hose connections of
improper size or poor conditions may reduce air
supply. If outside conditions are in order, disconnect
tool from hose and take tool to your nearest Matco
authorized service center.
Lubricate the tool daily with a good grade of air tool
oil. If no air line oiler is used, run a teaspoon of oil
through the tool. The oil can be squirted into the tool
air inlet (A) Figure 1, or into the hose at the nearest
connection to the air supply, then run the tool. A rust
inhibitive oil is acceptable for air tools.
Matco warrants its air tools for a period of 1 year to
the consumer. We will repair any air tool covered
under this warranty which proves to be defective in
material or workmanship during the warranty period.
In order to have your tool repaired, return the tool to
any Matco Authorized Warranty Center, freight
prepaid. Please include a copy of your proof of
purchase and a brief description of the problem. The
tool will be inspected and if any part or parts are
found to be defective in material or workmanship,
they will be repaired free of charge and the repaired
tool will be returned to you freight prepaid.
This warranty gives you specific rights. You may also
have other rights which vary from state to state.
The foregoing obligation is Matco's sole liability
under this or any implied warranty and under no
circumstances shall Matco be liable for any incidental
or consequential damages.
Note: Some states do not allow the exclusion or
limitation of incidental or consequential damages so
the above limitation or exclusion may not apply to you.
Nipple
- 3 -
Figure 1
Figure 2
Air Inlet

RL700 03/15/02
Item#
1
2
3
5
6
7
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
Part # Description Qty.
Air Inlet
Exhaust Bushing
Motor Housing
Handle Cover
Lever
Throttle Lever Pin
Throttle Valve Bushing
Valve Stem
O-Ring
Spring
Air Regulator
O-Ring
O-Ring
Valve Screw
Gasket
Bearing Cap
Retainer Ring
Ball Bearing
Rear End Plate
Rotor Blade
Rotor
Dowel Pin
Cylinder
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
4
1
1
1
Item#
26
27
28
29
30
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
Part # Description Qty.
71626
71627
71628
21109
71530
71632
71633
71634
71635
71636
71637
71538
71639
71640
71641
71642
71643
71644
71645
71646
71647
71648
71649
71650
71651
71601
71602
71603
71605
71606
71607
71609
71610
71611
71612
71613
71614
71615
71616
71617
71618
71619
21417
71621
71622
71623
71624
71625
Front End Plate
Clamp Nut
Spacer
Ball Bearing
Bevel Gear Shaft
Allen Cap Screw
Dead Handle
Housing-Angle
Needle Bearing
Retainer Ring
Wave Washer
Bevel Gear
Bearing Bushing
Ball Bearing
Woodruff Key
Gear Shaft
Gasket
Angle Housing Cover
Screw with Lock Washer
Sander Pad
Retaining Nut
O-Ring
Stop Spanner
Rubber
Bearing Plate
1
1
1
2
1
4
1
1
1
1
1
1
1
1
1
1
1
1
4
1
1
1
1
1
1
RL700
7” Angle Polisher