Matco A400 User manual

User manual
Machine : Semi-automatic pallet wrapper
Type : Turntable
Model : Matco A400
Year of manufacture : 2018
Serial number:
Version 1.0
Matco B.V.
Hamburgweg 16
7418 ES Deventer
The Netherlands
T+31 (0)570 52 88 30
F+31 (0)570 52 88 40
[e-mail]
Iwww.matco.nl

I
Table of contents
1 VEILIGHEID ..............................................................................................................................................1-1
1.1 V EILIG GEBRUIK .......................................................................................................................................... 1-1
1.2 G EKWALIFICEERD PERS NEEL ........................................................................................................................ 1-1
1.3 NGEVALLEN PREVENTIE ............................................................................................................................. 1-2
2 GEBRUIK ..................................................................................................................................................2-3
2.1 B ED ELD GEBRUIK ...................................................................................................................................... 2-3
2.2 NEIGENLIJK GEBRUIK ................................................................................................................................. 2-3
2.3 T EPASSINGSGEBIED ................................................................................................................................... 2-3
2.4 R ESTGEVAREN ........................................................................................................................................... 2-3
2.5 T EN AANZIEN VAN DEZE HANDLEIDING ............................................................................................................ 2-4
2.6 A FBEELDINGEN EN NDERDELEN VAN DE INSTALLATIE ........................................................................................ 2-4
3 TECHNISCHE GEGEVENS...........................................................................................................................3-
3.1 E SSENTIËLE C MP NENTEN ......................................................................................................................... 3-5
3.2 B ESCHRIJVING ........................................................................................................................................... 3-6
3.3 A FMETINGEN ............................................................................................................................................ 3-7
4 INSTALLEREN ...........................................................................................................................................4-8
4.1 U ITPAKKEN ............................................................................................................................................... 4-8
4.2 T RANSP RT .............................................................................................................................................. 4-8
4.3 PSLAG .................................................................................................................................................... 4-8
4.4 A FVALVERWERKING .................................................................................................................................... 4-8
4.5 P LAATSEN ................................................................................................................................................. 4-8
4.6 E LEKTRISCH AANSLUITEN .............................................................................................................................. 4-9
4.7 B EVESTIGING ............................................................................................................................................. 4-9
BEDIENING ............................................................................................................................................ -10
5.1 I NLEGGEN F LIE ....................................................................................................................................... 5-10
5.2 B EDIENINGSPANEEL .................................................................................................................................. 5-11
5.3 U ITLEG BEDIENINGSPANEEL ........................................................................................................................ 5-12
5.4 PSTARTEN VAN DE MACHINE ..................................................................................................................... 5-13
5.5 S T PPEN VAN DE MACHINE ........................................................................................................................ 5-13
5.6 B EDIENINGSSCHERMEN ............................................................................................................................. 5-14
5.6.1 oofdmenu ................................................................................................................................. 5-14
5.6.2 andbediening ........................................................................................................................... 5-15
5.6.3 Programma parameters ............................................................................................................. 5-16
5.6.4 Meldingen ................................................................................................................................... 5-19
5.6.5 Informatie leverancier ................................................................................................................ 5-20
5.6.6 Statistiek ..................................................................................................................................... 5-21
5.6.7 Service / Systeemdata ................................................................................................................ 5-22
6 ONDERHOUD ......................................................................................................................................... 6-23
6.1 A LGEMEEN ............................................................................................................................................. 6-23
6.2 A ANBEV LEN RESERVE NDERDELEN ............................................................................................................ 6-23
6.3 NDERH UDSSCHEMA .............................................................................................................................. 6-24
6.4 C NTR LES ............................................................................................................................................ 6-25

1-1
1Safety
1.1 Safe use
The following symbols are used to warn against dangers and possible sources of danger. Become
familiar with them! Not paying attention to a warning can result in personal injury and/or damage to
the equipment or other equipment.
Watch out:
Not observing this can result in a fatal accident, personal injury or damage to
equipment.
Watch out:
Voltage. Not observing this can result in a fatal accident, personal injury or
damage to equipment.
Watch out:
Danger: rotating parts
Watch out:
Danger of entering a hazardous area.
1.2 Qualified personnel
“Qualified personnel” is defined here as personnel with thorough knowledge of equipment and of
working safely with and maintaining of the equipment. Qualified personnel is physically capable of
carrying out the required tasks, is familiar with all relevant safety regulations and is trained in the safe
installation, operation and/or maintenance of the equipment. It's the responsibility of the company
that uses the equipment to ensure that the personnel meets these requirements.

1-2
1.3 Accident prevention
•Use of the machine by unauthorised persons is prohibited.
•Personnel under the influence of medicine that influences reaction time or who are
incapable of operating this equipment for physical reasons are not allowed to use the
equipment.
•Protective hoods must be checked before the machine is switched on, they are not allowed
to be loose or be removed.
•Turn off the machinery before carrying out cleaning and/or repair work.
•If you have to remove a safety element for installation, maintenance or for repair, then the
safety element must be reapplied immediately after terminating the work.
•Keep parts of the body and clothing away from rotating parts. Do not wear any lose clothing
or ties when using, or carrying out maintenance, to machines with rotating parts. Take off
watches, rings, necklaces and other jewellery. Cover or tie long hair back before doing any
work with or to the machine.
•Before using the machine you must first study the manual.
•In a humid environment you may only use equipment of a specific safety element class.
•Do not use the equipment in an explosive environment.
•nly use the machine in a properly ventilated space.
Dangerous situations can occur if the previous measures aren't
observed.

2-3
2Use
2.1 Intended use
The winder will from now on simply be referred to as machine and may only be used for winding the
appropriate products that meet the data as mentioned in the description. In case of doubt, ask the
manufacturer for permission.
Any other use of the machine than the described may result in danger regarding damage to the machine
and/or for the safety of the operator or for those in the proximity of the machine.
Before operating the machine, resolving failures and carrying out maintenance, read the whole manual
with respect to safety.
Before using, storing and installing this machine, you have to at least read chapter 4 installation.
We mainly draw attention to paragraph 1 Safety, which refers to the intended use and to unsafe
situations that could not be avoided in the design and manufacture of the machine.
2.2 Improper use
The machinery may not be used under the following circumstances:
•In imperfect condition.
•In an dangerously explosive environment (unless the machine is intended for this).
•When using unsuitable materials and auxiliaries.
•Without taking account of the values under “Technical data”.
•In a humid environment.
The following materials may not be processed in the machinery:
•Dangerously explosive and inflammable materials.
•Erosive and corrosive materials.
•Food (unless the machine is intended for this).
2.3 Scope
The machinery is intended for industrial use.
2.4 Residual dangers
Everything was done constructively to protect the user against possible dangers. However, several
residual dangers cannot be avoided. The user must take account of the following:

2-4
Danger of a hazardous area
When applying products to the machine it is possible that a hazardous area is entered.
Watch out: No access for unauthorised persons!
Danger of entering a hazardous area.
2.5 Regarding this manual
This manual is only valid in combination with other documentation of the user manual. For special
use, this manual may be supplemented with extra specifications and/or supplements.
The images only show the essential parts of the machinery.
2.6 Images and parts of the machinery
The images on the following pages clarify the operation, installation and maintenance of important
parts. These subjects are individually described in the next chapters or in a separate manual.

3-5
3Technical details
3.1 Essential components
Please note:
The machine may not be used if protective hoods aren't present

3-6
3.2 Description
The Matco A400 is a simple pallet wrapper of which safety, ease of use and a robust industrial design
are keywords. The machine is equipped with a powered pre-stretch system, a foil carriage with ‘simple
foil feed system’ and a foil puncture system. Due to the analogue sensor with angle compensation set-
up you save a maximum amount of foil. The machine consists of A-components, making this machine
extremely maintenance poor. The Matco A400 has a capacity of 30 pallets per hour. See the blueprint
on the next page for the machinery's measurements.
MACHINE
Rotational speed rotation arm, maximum 3 - 12 rpm
Clear height minimum 3,000 mm
Total weight approx. 500 kg
perational temperature +0 to +45
o
C
Environment clean, dry, non-corrosive
ELECTRIC
Connection 1x230 VAC - 50 Hz, with safety ground
perating voltage 24 V DC
Installed power approx. 1.1 kW
Insulation class IP 22
PALLET
Pallet measurements (L x W x H) Max. 1200x1000x144 mm
Loaded height (incl. pallet) min. 500 mm / Max. 2500 mm
Load outside pallet 50 mm maximum per side
Weight loaded pallet turntable Ø 1650mm min. 200 kg / Max. 1,650 kg
Weight loaded pallet turntable Ø 2000mm min. 200 kg / Max. 2,000 kg
Loading top flat

3-7
3.3 Measurements

4-8
4Installing
Watch out:
nly allow qualified personnel to carry out the following tasks. bserve all
safety regulations from this manual and from all other relevant
documentation.
4.1 Unpacking
Unpack carefully and check for transport damage. Store pallet, attachment and material for
possible later transportation or remove as waste in accordance with the applicable
instructions.
nly lift with a suitable floor transport device (pallet jack or fork-lift truck).
4.2 ransport
•For weight, see “Technical data”. nly use suitable lifting devices.
•When moving the machine the present adjustable feet must be off the ground. If the
machine doesn't need to be moved, then the adjustable feet must always provide support
on the ground.
•Protect with suitable packaging against damage, moisture and dust.
•Avoid hitting and bumping.
4.3 Storage
Do not store the machine in the open air! Protect the machine against moisture, dust and
strong temperature fluctuations (risk of condensation).
4.4 Waste processing
If the machine has served its purpose and/or there is no longer any use for it, transport the
product as waste in accordance with the applicable regulations.
4.5 Placement
nly place in an environment that meets the instructed safety element classification. Place the
machine in a properly ventilated environment Do not place dangerously explosive
environment!
Protect against vibrations. Remove transport safety elements (if present).
Provide enough space, especially above the machinery. For measurements, see “Technical
data”.