Matermacc IRRIGAMATIC PRO35 Installation guide

IRRIGAMATIC ASSEMBLING
ASSEMBLING INSTRUCTIONS
IRRIGAMATIC PRO35 - PRO45

IRRIGAMATIC ASSEMBLING

IRRIGAMATIC ASSEMBLING
1. INTRODUCTION............................................................................Page 01
2. GUARANTEE.................................................................................Page 01
2.1 VALIDITY OF THE GUARANTEE.................................................................. Page 01
3. SPEED SENSOR INSTALLATION................................................Page 02
INDEX
3.1 INSTALLING AN INDUCTIVE SPEED SENSOR ON THE PINION............... Page 02
3.2 INSTALLATION OF THE MAGNETIC SPEED SENSOR WITH ROLLER.... Page 02
3.2.1 ROLLER INSTALLATION.........................................................................Page 03
3.2.2 SENSOR INSTALLATION........................................................................Page 03
4. INSTALLATION OF THE ADJUSTING VALVE...............................
4.1 INSTALLATION OF THE BY-PASS VALVE..............................................
4.1.1 BY-PASS VALVE INFORMATION...................................................
4.1.2 HOW TO MOUNT THE BY-PASS VALVE.......................................
4.1.3 MOTOR REDUCTION GEAR INSTALLATION...............................
4.2 INSTALLATION OF A BALL VALVE FOR PISTON IRRIGATORS...........
4. Page 03
Page 03
Page 03
Page 03
Page 04
Page 04
5. INSTALLATION OF THE END-OF-WORK VALVE.......................
5.1 SHUNT VALVE.........................................................................................
5.1.1 DIAGRAM OF THE HYDRAULIC VALVE TO THE DRAIN.............
5.2 SLOW-CLOSING VALVE..........................................................................
5.2.1 HOW TO MOUNT THE BUTTERFLY VALVE ................................
5.2.2 MOTOR REDUCTION GEAR INSTALLATION...............................
Page 04
Page 04
Page 05
Page 05
Page 05
Page 05
6. INSTALLATION OF THE END-OF-REWINDING SENSOR.........
7. ELECTRONIC CONSOLE INSTALLATION..................................
8. OPTIONS.......................................................
Page 07
Page 07
Page 08
8.1 PRESSURE SWITCH INSTALLATION....................................................
8.1.1 HOW TO CALIBRATE THE PRESSURE SWITCH........................
Page 08
Page 08

IRRIGAMATIC ASSEMBLING
INDEX
10. MODALITY OF USE.......................................................................
10.1 SWITCHING THE ELETRONIC CONSOLE ON....................................
10.2 ACCESS TO MENUS ............................................................................
11. CONFIGURATION...............................................................
12. CALIBRATION...............................................................
12.1 LOADING PROCEDURE FOR CONFIGURATION PARAMETERS........
13. PARAMETERS RESERVED TO THE MANUFACTURER ...........
8.2 OUTER ALARM.......................................................................................
9. SCHEME.......................................................
Page 08
Page 09
Page 10
Page 10
Page 10
Page 11
Page 12
Page 12
Page 14

IRRIGAMATIC ASSEMBLING
Page 01
1 INTRODUCTION
This manual contains information needed for adjustment, use and maintenance of the electronic Irrigamatic
console and its accessories.
Please read this manual carefully before using your new
IRRIGAMATIC
!!! ATTENTION !!!
Please note the data of your IRRIGAMATIC; they will be useful to you for ordering accessories, spare parts,
and whenever you need to contact your dealer in general.
The manual contents and drawings are updated on printing date and refer to the features of the console they
are supplied with. Matermacc s.r.l. reserves the right of updating and/or modifying them without prior notice.
2 GUARANTEE
2.1 VALIDITY OF THE GUARANTEE
•Upon delivery of your console please make sure your equipment has not been damaged during
transportation and the accessories are whole and sound.
Any claim shall be submitted in writing within 8 days from receipt.
The guarantee lasts 1 year from date of delivery against any material defect.
The guarantee does not include any shipping costs
Any damage caused to people or property is excluded from the guarantee.
He guarantee is limited to free repair or replacement of the defective part.
Neither the retailers nor the users cannot claim with the maker for any damage or costs that might occur
Besides what is mentioned in the supply contract, the guarantee expires:
•
•
•
•
•
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•
(the material travels at the consignee's risk and
peril).
(labour costs, transportation, defective work, direct or in direct accidents, lack of profit on harvest,
etc.)
If the instructions described in this manual are not followed carefully.
In case of customer's misuse, faulty maintenance or mistakes.
Should non-original spares be used.
NOTE
However, Matermacc S.r.l is always at your complete disposal to ensure immediate accurate
technical support and whatever can be necessary for the best performance and correct
operation of the equipment.

IRRIGAMATIC ASSEMBLING
3. SPEED SENSOR
INSTALLATION
3.1 INSTALLING AN INDUCTIVE SPEED
SENSOR ON THE PINION
The inductive sensor has a maximum reading range
of 4 mm and should be positioned on the bracket
supplied in the kit, on the outlet pinion of the
reduction gear, indifferently for crown or chain
systems.
Position the bracket and fix the sensor with nut and
check nut at approx. 2 mm from pinion edge.
SPROCKET DRIVE
2 mm
CHAIN DRIVE
2mm
Should it be necessary to position the
sensor on the crown, and should the crown
not be perfectly circular, keep at higher
distance. Then install a sensor with a wider
reading range (optional up to 8 mm)
!!! IMPORTANT !!!
Fix the sensor cable to the irrigator frame by straps
or cable holders as far as the electronic gearcase.
The speed sensor cable bears a ring with
number 2 and should be connected to
gearcase connector 2, while the brown cable
should be connected to the positive pole of
terminal board 1 (electric diagram on page 9-
10).
In the back side of the sensor there is a
small light that turns on when the
sensor detects the metal. Verify
therefore, through this indication, that
each tooth of the pinion is detected.
!!! NOTE !!!
3.2 INSTALLATION OF THE MAGNETIC
SPEED SENSOR WITH ROLLER
3.2.1 ROLLER INSTALLATION
IMPORTANT: DO NOT PRESS ON THE
ROLLER.
The roller shall roll over the irrigation hose and
shall be able to oscillate up and down in such a way
as to keep in touch with the hose by its own weight.
The arm spacer shall be mounted upwards not to
scratch the hose.
Connections can be welded or bolted on the hose
guide. After mounting the roller, this shall be able
to oscillate freely.
Page 02

IRRIGAMATIC ASSEMBLING
3.2.2 SENSOR INSTALLATION
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Insert the sensor in the arm hole from the magneto
side and fix it with nut and check nut.
Fix the spiralled cable to the roller arm and to the
hose guide by straps or cable holders.
Fix the cable to the irrigator frame, centrally over
the hose guide in such a length as to allow the hose
guide to slide from right to left with the cable still
slightly twisted . Make sure the cable is in such a
position as to avoid any damage during operation.
For heavy duty conditions an optional speed
sensor is available with a Rilsan cable.
Fix the sensor cable to the irrigator frame by
straps or cable holders as far as the electronic
gearcase.
The speed sensor cable bears a ring with
number 2 and should be connected to gearcase
connector 2.
4. INSTALLATION OF THE
ADJUSTING VALVE
4.1 INSTALLATION OF THE BY-PASS
VALVE
4.1.1 BY-PASS VALVE INFORMATION
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The by-pass valve is used to send more or less
water to the turbine, thus allowing to adjust the
trolley return speed.
The valve is sized according to the irrigator
characteristics.
The following table shows the size of the valve
generally used according to the irrigation hose
diameter:
irrigation hose by-pass valve
50 - 100 mm 2”
80 - 110 mm 2” ½
100 - 125 mm 3”
130 - 140 mm 4”
When the by-pass valve is fully open, the hose
rewinding speed is zero even when the hose is
partially rewound. For this reason, under specific
conditions, it may be useful to install valves in a
size different from standard ones.
By-pass valves consist of a 100 mm long body with
female gas threading at the ends and a head gasket
for wafer mounting. A butterfly valve with an
elastic rim is mounted inside The motor reduction
gear is fitted on the valve shaft. The motor
reduction gear is controlled by the gearcase for
speed adjustment.
4.1.2 HOW TO MOUNT THE BY-PASS VALVE
Fit the by-pass valve in the by-pass duct of the
turbine in such a position as to prevent the motor
reduction gear from getting upside down to
prevent water seepage . The duct with the by-pass
valve should not be rigid, but at least with a section
of rubber or plastic hose to prevent any damage to
the valve.
Page 03

IRRIGAMATIC ASSEMBLING
4.1.3 MOTOR REDUCTION GEAR
INSTALLATION
Insert the motor reduction gear in the valve shaft in
such a way as to position the shaft plug in the motor
reduction gear seat. Insert the locking pin of the motor
reduction gear in the slot of the valve body, then lock
the unit by straps as shown in the figure below.
Fix the motor reduction gear cable to the irrigator
frame by straps or cable holders as far as the
electronic gearcase.
The rewinding speed adjustment for piston irrigators
is obtained by means of a ball valve (¾”) with a
female to female threading on which the motor
reduction gear is applied.
The ball head valve is preferably installed in the
delivery hose taking water to the piston, but it can
be installed in the water drain as well.
The motor reduction gear cable bears a ring with
number 4 and should be connected to gearcase
connector 4.
For installation follow the instructions given for
by-pass valve installation.
4.2 INSTALLATION OF A BALL VALVE
FOR PISTON IRRIGATORS
Each valve is supplied with a manual
adjustment dial that can be very useful
should the adjustment system be out of
order, in that it permits to keep the valve
approx. in a working position anyway.
!!! NOTE !!!
5 INSTALLATION OF THE
END-OF-WORK VALVE
5.1 SHUNT VALVE
The shunt valve is a 3-way motor-driven valve used
to pilot a hydraulic valve to discharge pressure from
the duct and stop the irrigation cycle.Choose the
position for the shunt valve and fix it with its
support vertical by two screws.
Fix the 3-way valve motor cable to the irrigator
frame by straps or cable holders as far as the
electronic gearcase.
The 3-way valve motor cable bears a ring with
number 5 and should be connected to gearcase
connector 5.
Connect the shunt valve to the hydraulic valve as
shown in the diagram below.
The hydraulic valve is usually fitted on the hose to
the drain.
To connect the shunt valve to the hydraulic valve,
use a plastic hose (6 or 8 mm diameter) and fittings.
The shunt valve is a threaded 1/8” female.
Upon request a 5-way valve can be supplied to
control a double-acting piston.
Page 04

IRRIGAMATIC ASSEMBLING
5.2 SLOW- CLOSING VALVE
The slow-closing valve consists of a motor-driven butterfly valve. It can be mounted on the inlet (closing in
approx. 4 minutes) to close the water delivery to the irrigator or on the drain (opening in approx.1,5 minutes) to
let pressure drop.
- one for valves (diameter up to 3”)
- one for valves (diameter of 4” and over) (with an extra reduction gear).
Fit the valve in the inlet or outlet duct to prevent the motor reduction gear from capsizing and avoiding
water seepage.
Fit the motor reduction gear in the valve square shaft and fix it to the valve body by means of 4 screws (see
figure)
Two types of motor reduction gears are mounted:
5.2.1
5.2.2
HOW TO MOUNT THE BUTTERFLY VALVE
MOTOR REDUCTION GEAR INSTALLATION
5.1.1 DIAGRAM OF THE HYDRAULIC VALVE TO THE DRAIN
Page 05
DRAIN
PIPE UNDER PRESSION
HYDRAULIC VALVE
SHUNT VALVE
CONIC MOTOR
MOTOR PICTURE
DRAIN
DRAIN
SIDE SIGHT
SEES FRONTAL
DRAIN
PIPE UNDER PRESSION
HYDRAULIC VALVE
SHUNT VALVE

IRRIGAMATIC ASSEMBLING
Fix the valve motor cable to the irrigator frame by straps or cable holders as far as the electronic gearcase.
The valve motor cable bears a ring with number 5 and should be connected to gearcase connector 5.
Page 06
N° 4 RONDELLE M8
N° 4 VITI TE M8X25
MOTORIDUTTORE
VALVE 3"
VALVE 4"- 5"
N° 4 VITI TE M8X25