Matrix Fitness R7XE-04 User manual

R7XE-04 BIKE
SERVICE MANUAL

CHAPTER 1: SERIAL NUMBER LOCATION ................................................................... 1
CHAPTER 2: IMPORTANT SAFETY INSTRUCTIONS
2.1 Read and Save These Instructions ........................................................................... 3
2.2 Electrical Requirements ............................................................................................ 4
CHAPTER 3: PREVENTATIVE MAINTENANCE
3.1 Recommended Cleaning Tips ................................................................................... 5
3.2 Check for Damaged Parts ......................................................................................... 5
3.3 Care and Maintenance Instructions .......................................................................... 6
3.4 Touch Screen Care & Cleaning.................................................................................. 7
CHAPTER 4: CONSOLE OVERLAY AND WORKOUT DESCRIPTION
4.1 Console Description .................................................................................................. 8
4.2 Workout Setup Steps ................................................................................................. 9
CHAPTER 5: MANAGER MODE
5.1 Manager Mode Overview........................................................................................... 10
5.2 Manager Mode - About Tab........................................................................................ 11
5.3 Manager Mode - Time Tab......................................................................................... 12
5.4 Manager Mode - Defaults Tab.................................................................................... 12
5.5 Manager Mode - TV Tab ............................................................................................ 13
5.6 Manager Mode - Language Tab................................................................................. 14
5.7 Manager Mode - Other Tab........................................................................................ 15
CHAPTER 6: ENGINEERING MODE
6.1 Engineering Mode Overview...................................................................................... 16
6.2 Engineering Mode - Calibration Tab........................................................................... 16
6.3 Engineering Mode - Statistics .................................................................................... 17
6.4 Engineering Mode - Errors Tab ................................................................................. 17
6.5 Engineering Mode - Clubs Tab................................................................................... 18
6.6 Engineering Mode - Club ID Tab................................................................................ 18
6.7 Engineering Mode – Other Tab .................................................................................. 19
CHAPTER 7: SERVICE MODE
7.1 Service Mode Overview ............................................................................................. 20
7.2 Service Mode - Setup Tab.......................................................................................... 21
7.3 Service Mode - Test Tab ............................................................................................ 22
7.4 Service Mode - Log Tab ............................................................................................. 23
7.5 Service Mode - Date & Time Tab ............................................................................... 23
CHAPTER 8: TROUBLESHOOTING
8.1 Electrical Diagram ..................................................................................................... 24
8.2 LCB LED Indicators.................................................................................................... 28
8.3 LCB1 Wiring Connection............................................................................................ 29
8.4 Troubleshooting - Error 04A0..................................................................................... 30
8.5 Troubleshooting - Error 04B0..................................................................................... 31
8.6 Troubleshooting - Error 0248 ..................................................................................... 32
8.7 Troubleshooting - Error 02B4..................................................................................... 33
8.8 Troubleshooting - Error 02AB .................................................................................... 34
8.9 Troubleshooting - Error 01AC .................................................................................... 35
8.10 Troubleshooting - No Resistance Issues ................................................................... 36
8.11 Troubleshooting - Touch Pad Issues.......................................................................... 37
8.12 Troubleshooting - Heart Rate Issues ......................................................................... 38
8.13 Troubleshooting - Seat Adjustment Issues ................................................................ 39
8.14 TV Troubleshooting - Overview.................................................................................. 40
8.15 TV Troubleshooting - Picture Fuzzy or Unclear......................................................... 41
8.16 TV Troubleshooting - TV Will Not Turn On ................................................................ 42
8.17 TV Troubleshooting - Entertainment Keypad Issues ................................................. 43
TABLE OF CONTENTS

III
CHAPTER 9: PART REPLACEMENT GUIDE
9.1 Console Replacement..................................................................................................... 44
9.2 Handlebar Replacement ................................................................................................ 45
9.3 Cup Holder Replacement .............................................................................................. 46
9.4 Keypad / Overlay Replacement...................................................................................... 47
9.5 Console Mast Replacement............................................................................................ 49
9.6 Seat Pad Replacement................................................................................................... 50
9.7 Back Pad Replacement .................................................................................................. 51
9.8 HR Handlebar Replacement........................................................................................... 52
9.9 HR Grips Replacement................................................................................................... 53
9.10 Upper Seat Frame Replacement ................................................................................... 54
9.11 Lower Seat Frame Replacement.................................................................................... 55
9.12 Seat Adjustment Handle Replacement........................................................................... 57
9.13 Rear Shrouds Replacement .......................................................................................... 58
9.14 Pedal Replacement ........................................................................................................ 59
9.15 Front Shroud Replacement............................................................................................. 60
9.16 Lower Control Board Replacement ................................................................................ 61
9.17 Battery Replacement ...................................................................................................... 62
9.18 Drive Belt Replacement .................................................................................................. 63
9.19 Generator Belt Replacement .......................................................................................... 64
9.20 Generator Replacement.................................................................................................. 65
9.21 Pulley Axle Set Replacement ......................................................................................... 66
9.22 Crank Axle Set Replacement.......................................................................................... 68
9.23 Testing the Bike............................................................................................................... 69
CHAPTER 10: BIKE SPECIFICATIONS AND ASSEMBLY GUIDE
10.1 R7xe-04 Bike Specifications ....................................................................................... 70
10.2 Fasteners and Assembly Tools ................................................................................... 71
10.3 Assembly Instructions ................................................................................................ 72
10.4 Adjusting the Pedal Straps and Seat .......................................................................... 76
10.5 Leveling the Bike......................................................................................................... 77
10.6 TV Programming Instructions ..................................................................................... 78
CHAPTER 11: SOFTWARE UPGRADE GUIDE
11.1 Software Upgrade Procedure ..................................................................................... 80
TABLE OF CONTENTS

1
1.1 SERIAL NUMBER LOCATION
A serial number plate is located below the bottom of the console mast beneath a rubber boot. There is also a serial number tag on the middle
of the main frame pointed towards the floor.
CHAPTER 1: SERIAL NUMBER LOCATION

2
CONSOLE SERIAL NUMBER LOCATION
1.1 SERIAL NUMBER LOCATION - CONTINUED
CONSOLE SERIAL NUMBER LOCATION
CHAPTER 1: SERIAL NUMBER LOCATION