Matrix OmniFlow 380 Specification sheet

Product instruction manual
OmniFlow 380

Omni-Flow 380
INDEX
Chapter 1 Instructions................................................................1
1.1 Preface.................................................................................................1
1.2 Technical parameters ...........................................................................1
Chapter 2 Safety ............................................................................2
2.1 Environment ........................................................................................2
2.2 Do’s and Don’ts.....................................................................................2
Chapter 3 Main parts...................................................................4
3.1 General view ........................................................................................4
3.1 Inside...................................................................................................5
Chapter 4 Installation .................................................................6
4.1 Carbinet installation（Optional）.........................................................6
4.2 Remove the extra parts.........................................................................7
4.3 Feeding extension table installation ......................................................7
4.4 Paper deflectors ...................................................................................7
4.5 Power socket and switch ......................................................................8
4.6 Omni-Flow 380+Transfer station（Optional）.......................................9
Chapter 5 Operation ................................................................. 11
5.1 Key panel ...........................................................................................11
5.2 Standby..............................................................................................12
5.3 Hardware setting................................................................................12
5.3.1 Segregator finger adjusting knob...............................................12
5.3.2 Blowing adjusting knob ............................................................13
5.3.3 Upper limit height adjustment for feeding table.........................13
5.3.4 Side guides setting....................................................................14
5.3.5 Suction assisting fan setting......................................................14
5.3.6 Suction adjustment...................................................................15
5.3.7 Blower adjustment ...................................................................15
5.3.8 Positioning for connection of machines .....................................15
5.4 Set Batch ............................................................................................16
5.5 Set Batch Pause ..................................................................................16
5.6 Set Feed Pause....................................................................................16
5.7 Check Speed.......................................................................................16
5.8 Set Fan ...............................................................................................17
5.9 DBL feed detect（Optional）..............................................................18
5.10 Machine Information ........................................................................18
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Omni-Flow 380
5.11 Aeolus38+Register+Stich folder（Optional）....................................18
5.11.1 Set batch ................................................................................18
5.11.2 Manually batch set..................................................................18
5.11.3 Auto batch set.........................................................................19
5.11.4 Set batch times .......................................................................22
5.12 Omni-Flow 380+Stitch folder+33TN（Optional）..............................22
5.12.1 Connection .............................................................................23
5.12.2 Connect the wiring harness.....................................................23
5.12.3 Stitch folder setting ................................................................24
5.12.4 Side guides set on the Register............................................25
5.12.5 Paper deflector set on the Register ......................................25
Chapter 6 Trouble shooting ................................................... 26
6.1 C-1 top cover open..............................................................................26
6.2 Feed jam ............................................................................................26
6.3 Double feed ........................................................................................26
6.4 E-1 elevator error...............................................................................27
Chapter 7 Maintenance............................................................ 28
7.1 Clean sensors .....................................................................................28
7.2 Clean rollers.......................................................................................28
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Omni-Flow 380
Chapter 1 Instructions
1.1 Preface
This manual only applies toOmni-Flow 380.Before using the machine, please read
the instruction manual carefully first. Please keep the manual properly so that
consulting it at any time in the future. Any question while operating please contact
our technicians.
1.2 Technical parameters
Items Omni-Flow 380 only
Omni-Flow 380
+Working storage
+SF3000+33TN
Max. feed（width*length
）
380*650mm 330*450mm
Min. feed（width*length）125*210mm 210*297mm
Max. output
（width*length）
330*225mm
Min. output
（width*length）
210*148.5mm
Paper thickness 100g-350g/0.1-0.35mm 70g-100g/0.07-0.1mm
Paper waviness Less than 5mm Less than 5mm
Max. speed（For A4）8400 sheets per hour 1300 books per hour（3 A4 sheets
saddle stitching）
Trimming capacity /
25 sheets（25 sheets of 70gsm copy
paper and one 128gsm coated
paper)
Trimming waste 0 or 2~20mm，manually adjust to
40mm.
Stitch and trim accuracy ±0.5mm
Loading capacity 200mm 200mm
Power supply AC 220V AC 220V
Power 1700W
Feeding type Top suction in the middle Top suction in the middle
Blowing adjustment Easy adjust Easy adjust
Suction adjustment Easy adjust Easy adjust
Feeding speed Adjustable Adjustable
Machine weight 73kg
Notes：The machine is under upgrading，information in this manual can be changed
without notification.
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Omni-Flow 380
Chapter 2 Safety
2.1 Environment
Temperature：10℃to 35℃
Humidity：30% to 70%
Altitude：Below elevation 1000m
There is no corrosiveness gas, flammable gas, oil mist and so on in room.
2.2 Do’s and Don’ts
Do-Read this manual and fully understand before the operation.
Do-Check the plug and machine voltage and frequency to your main
supply, and that the socket has a correct working earth lead for this
single insulated machine
Do make sure all safety covers are in place. The top covers have
an interlock switch which will disable the unit if removed.
Do contact the local maintenance center before you are about to move
the machine.
Do disconnect the power before clean the inner side.
Do unplug the cord if you won’t use the machine for a long while.
Don’t install the machine on an unstable ground.
Don’t operating with wet hand, especially plug or unplug the cord.
Don’t wear long hair, loose fitting clothes or put your fingers into the
creasing unit nip, while the operation.
Don’t place any receptacles with any liquid on any surface of machine.
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Omni-Flow 380
Don’t-put other pieces, especially tiny pieces on loading table.
Don’t-alter oruninstall the machine, unless by Vivid Laminating
authorized engineer.
Don’t touch any running parts while running.
Don’t shut down the machine while running.
Don’t put heavy matter on machine or shock it.
Be careful of any metal or flammable thing in internal machine,
or it may cause fire or electronic shock. If it happens, first shut
down the power, disconnect the cord, and then contact the
technician.
If machine becomes heat, smoke, or smelly, shut down at once,
disconnecting the cord, and contact the maintenance staff.
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Omni-Flow 380
Chapter 3 Main parts
3.1 General view
No. Name Description
1 Carbinet（Optional）Support the machine.
2 Feeding extension table Hold longer sheets.
3 Feeding table Hold sheets.
4 Back stop guide Protect the sheets from being blown backward.
5 Segregator adjust knob Adjust the gap between the segregator finger and feeder
belt according to the paper thickness.
6 Blowing gate adjust knob Adjust the blowing air according to the paper thickness.
7 Right side guide Hold the paper on the table.
8 Top cover For security.
9 Upper limit assembly Adjust the distance between the top sheet and the feeder
belt.
10 Left side guide Hold the paper on the table.
11 Blower strength adjust
knob
Adjust the blower according to the paper thickness.
12 Suction power adjust
knob
Adjust the suction according to the paper thickness.
Turn clockwise to increase the suction power.
1
18
12
13
14
15
16
17
5
4
3
2
8
9
10
11
6
7
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Omni-Flow 380
13 Speed adjust knob Turn clockwise to increase the speed.
14 Key panel Input or control.
15 Paper detect sensor Detect the paper on the feeding table.
16 Emergency switch Emergency stop the machine.
17 Power switch Turn on/off the machine.
18
Feeding table release
button
1.When the feeding table gets stuck at the top, press
this button together with the stop button to release the
feeding table. 2.When the feeding table gets stuck at
the bottom, press the button together with the start
button to release the feeding table.
3.1 Inside
No. Name Description
1
Feeder belt
Feeding paper.
2 Suction assist fan Help to grab the both sides angles of paper when feeding.
3 Top ultrasonic sensor
（Optional）
Detect the multiple feed.
4 Exit sensor Detect and count the passing paper.
5 Bottom ultrasonic sensor
（Optional）
Detect the multiple feed.
6 Suction assist fan Help to grab the both sides angles of paper when feeding.
7 Top safety cover For protection.
2
4
5
1
6
7
3
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Omni-Flow 380
Chapter 4 Installation
4.1 Carbinet installation（Optional）
Install the parts by following steps A,B,C and D.
No. Name Qty No. Name Qty
①Top bottom plate 1 ⑥Cross pan head shoulder
screw M3X6
32
②Front side plate 2 ⑦Castors with lock 2
③Bottom plate assembly 1 ⑧Castor 2
④Hexagon socket head cap
screw M5X8 12 ⑨Cross pan head shoulder screw M6X10
16
⑤Triangular stiffening plate 8 ⑩Spacer Ф5 12
A
B
C
D
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Omni-Flow 380
4.2 Remove the extra parts
As shown in the following picture, we need to remove the bar with the label on it.
This is used to protect the feeding table during transportation.
4.3 Feeding extension table installation
As shown in picture ① and ②, there are three screws for the extension table.
Remember to tighten up the screws after you hang the extension table on.
4.4 Paper deflectors
As shown in the following pictures, the deflector 1 need to be 10mm away from the
side edge of paper.
Feeding extension table
①
②
①
②
Deflector 2
Deflector 1
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Omni-Flow 380
4.5 Power socket and switch
As shown in the following picture, the power socket and switch are in different sides.
Power socket：AC 220V/50HZ.
May cause the product unable to use or the product fatal damage or the injury
human body for voltage not in the standard rang.
There are two 5*20/6A,250V fuses in side. One is spare.
Power cord
It can carry above 10A current.
1. Do not unplug the power cord during operation. It may cause electrical
damaged or mechanical stuck.
2. Unplug the power cord during maintaining or installing parts.
Grounding mark
Do not remove or touch by hand during power-on.
Bad grounding can hurt people.
Power switch (O means OFF
and I means ON).
Power socket
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Omni-Flow 380
4.6 Omni-Flow 380+Transfer station（Optional）
Transfer station：
Transfer station installation：
1
3
5
3
2
3
6
4
3
7
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Omni-Flow 380
No. Name Description
1 Left side guide
Hold the
sheets and make the sheet straight automatically.
The side guide should be 3 ~4mm away from the sheet side
edge in order to let the sheet go through smoothly.
2 Right side guide
Hold the sheets and make the sheet straight automatically.
The side guide should be 3 ~4mm away from the sheet side
edge in order to let the sheet go through smoothly.
3 Side guide fix screws Use to tighten the side guides.
4
Ball holding bracket
Place steel balls.
5 Ball holding bracket
Place steel balls. And if the paper is wide and thin, we can
take out some balls in order to decrease the skew adjusting
force. It will help the feeding.
6 Ball holding bracket
Place steel balls. And if the paper is wide and thin, we can
take out some balls in order to decrease the skew adjusting
force. It will help the feeding.
7
Table supporting bracket
（Optional）
Support the table.
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Omni-Flow 380
Chapter 5 Operation
5.1 Key panel
No. Name Description
1 Start Run the machine.
2 Test
It’s used to adjust the two machines lined up. Use the button to
run one sheet and then it will stop at the exit. Then you can adjust
the connecting machine to make it on the line.
3 Stop Stop the machine.
4 Clear Clear the input.
5 Confirm/Enter Confirm the input.
6 Number Input the values.
7 Page down It can be used to drive the side in standby mode.
8
Page up
It can be used to drive the side in standby mode.
9 Mode Select different modes.
10 Backward It can be used to drive the jam paper out.
11 Forward It can be used to drive the jam paper out.
12 No paper indicator The indicator will be illumined if no paper on the table.
13 Error indicator The indicator will be illumined if errors happen.
14 Jam indicator The indicator will be illumined if paper jam inside.
15 Top cover indicator The indicator will be illumined if top cover opened.
15
3
5
9
10
11
14
13
12
8
6
2
4
1
7
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Omni-Flow 380
5.2 Standby
As for the “Ready 0/0,the left 0 means quantity of the paper being run and the right
0 means the preset quantity of paper. When the being run quantity reach the preset
quantity, the machine will stop automatically. In standby interface, we can use
number keys for quantity preset and “C” button to clear the quantity. The largest
input is 999.
5.3 Hardware setting
5.3.1 Segregator finger adjusting knob
As shown in the following figures. Turn the knob anticlockwise can increase the gap
while clockwise decrease the gap. When the sheets double fed, we need to decrease
the gap. When the sheets get stuck at the entrance, we should increase the gap.
①
②
Gap
Sheet
Finger
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Omni-Flow 380
5.3.2 Blowing adjusting knob
Turn the knob clockwise can weaken the blowing. When we run smaller and thinner
sheets, we can try weakening the blowing to make it fed smoothly and stably.
5.3.3 Upper limit height adjustment for feeding table
Turn the shaft upward the table will rise higher. If the sheets get stuck when feeding,
we can turn the shaft downward a little.
①
②
Adjust knob
Adjust shaft
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Omni-Flow 380
5.3.4 Side guides setting
In standby mode, we can use the page up/down button to move the side guides
according to the width of sheets. Make sure the sheets can move smoothly in the
feeding direction. Usually, about 0.5mm wider than the sheet width will be ok.
5.3.5 Suction assisting fan setting
Loosen the screws in the red circle area and move the fans to the sheet side edge.
Then lock the screws.
Side guides
Back stop guide
①
②
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Omni-Flow 380
5.3.6 Suction adjustment
As shown is the following picture, turn the knob clockwise to increase the suction.
We can try increasing the suction for thicker and wider sheets while decrease the
suction for thinner sheets.
5.3.7 Blower adjustment
As shown is the following picture, turn the knob clockwise to increase the blowing.
We can try increasing the blowing for thicker and wider sheets while decrease the
blowing for thinner sheets.
5.3.8 Positioning for connection of machines
Press the test button to feed one sheet. Then the sheet will stop at the exit. As
shown in the following picture. Then we can adjust the connected machine to the
correct position.
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Omni-Flow 380
5.4 Set Batch
Press “M” to enter Set Batch interface. We can set the batch quantity. Shown in the
following pictures. After confirming, it will enter the standby interface. Then we can
set the sheet quantity for each batch. For example, we set 3 batches and 2 sheets for
each batch on the machine. And then the machine will stop when it finishes running
3 batches and 2 sheets for each batch.
Notes：When the sheet quantity is less than the setting, the machine will stop. Then
after we place more sheets on the table, it will continue the last job.
5.5 Set Batch Pause
Press “M” to enter the set batch pause interface. In this interface, we can set the
batch delay time. It can be set from 1s to 99s.
5.6 Set Feed Pause
Press “M” to enter the interface. We can set the delay time between each sheet fed
into the machine. It can be set from 0 to 9s.
5.7 Check Speed
Press “M” to enter the interface. Then press the green start button. It will show the
current running speed. We can use the speed adjusting knob to change the speed.
Press red stop button can stop the test. Then press the stop button again to enter the
standby interface.
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Omni-Flow 380
5.8 Set Fan
Press “M” to enter the interface. “1”is to open the suction fans and “2”is to close the
suction assisting fan.
Notes：This two fans are used when we run the thicker and larger sheets. It can
make this sheets fed more smoothly.
Assist fans
Speed adjust knob
17