Lapis Lamina006 User manual

Lamina006
Lapis Drucktechnologie GmbH Weinheimerstr. 62 68309 MannheimTel.: +49(0)621/7363866Fax.: [phone] Email: [email protected]
Version: L006-S06/V3.85
Drucktechnologie GmbH
User Manual

1 3Table of contents1. General information...........................................................5 Product description................................................................5Symbols and conventions....................................................... 6Intended use........................................................................6Safety information.................................................................6Environmental information......................................................7 2. Connection and commissioning..........................................9 Device overview....................................................................9Unpacking and setting up the device........................................10Connecting the device............................................................11 Connecting to the power supply.........................................11 Connecting to a computer.................................................11Switching on the device.........................................................11Inserting film.......................................................................12 3. The control panel...............................................................13 Control panel configuration....................................................13Key functions in the start menu..............................................13Key functions in the configuration menu..................................14Device statuses....................................................................15 4. Configuration.....................................................................17 Configuration via control panel................................................17Configuration via interface......................................................19Configuration: Settings............................................................21Configuration: Device............................................................23Configuration: System............................................................25 5. Control...............................................................................27 Control commands................................................................27Status query........................................................................28Time chart of status..............................................................30

1 46. Troubleshooting................................................................31 Types of errors and elimination................................................31Error messages......................................................................32 7. Service...............................................................................35 Windows-Application: LamiControl ......................................35Windows-Application: BootControl ......................................36AVR programming protocol.....................................................37 8. Attachment......................................................................39 Usage of alternative foil .........................................................39Flow control: both sides lamination with flipper .........................42

511General information
Product description
Symbols and conventions
The following symbols and conventions are applied in this user manual.
The symbol indicates parts of the device that are hot and should not be touched. The symbol indicates important information, which must be observed. A failure to do so may lead to injuries. Good advice or information regarding important working steps.
Ready
Text in monospace type indicates contents on the display.
Taste
Framed text corresponds with a key on the control panel. Robust stand-alone laminator. The Lamina006 covers all requirements of ISO 7810 plastic card applications. Quality and toughness are the highest priorities of this laminator. A optional flipper allowing for both-sided lamination is already integrated. Also a card feeder is available as an add-on module.

2 61
Intended use
The device is constructed in accordance with the latest engineering practice and per the recognised safety regulations. Nevertheless, danger to the life and limb of the user or third parties or damage to the device and other property may occur when using it. The device must be operated exclusively when in a technically faultless condition, as intended, with an awareness of safety and potential hazards, and in accordance with the operating manual.
The device is intended exclusively for laminating suitable materials. Any other use or any use exceeding this is considered unintended use. The manufacturer shall not be liable for any damage that results from misuse. The operator is solely responsible for the resultant risk.
Safety instructions
The device is designed for an AC mains supply from 100 V to 240 V. It must be connected exclusively to sockets with a grounded conductor contact. The device must be operated exclusively in a dry environment and must not be exposed to any moisture (spray, mist, etc.). Do not operate the device in potentially explosive atmospheres. Do not operate the device in close proximity to high voltage lines. If the device is operated with an open cover then it is essential to ensure that clothing, hair, jewellery and similar personal effects cannot come into contact with the exposed, rotating parts. The device or parts of it may become hot during lamination. Do not touch during operation and allow to cool prior to changing the film if necessary. Risk of crushing when locking the heated rollers or closing the cover. Only execute the actions described in this user manual. Further work must be carried out exclusively by trained personnel or service technicians. Unprofessional intervention or modifications to the device may endanger operational safety.

2 71
Environmental information
When opening the housing cover a risk of death exists due to live parts.
The device comprises materials that can be reused when processed by specialist recycling companies. The optimum design of the laminator facilitates a straightforward separation of the recyclable materials. Label the device as scrap and dispose of it in accordance with the legal regulations

1Cover hood6Heated roller 2RFID module7Control panel3Spacer ring8Power-LED(green) 4Carrier roller9Error-LED (red)5Heated roller interlocking
922Connection andcommissioning
Device overview
123467895

102
Unpacking and setting up the device
•Remove the device from its packaging and place on a level surface.•Check the laminator for transport damage.•Check delivery for completeness.
Scope of supply:•Laminator•Mains cable
Store original packaging for subsequent transportation.

Mains switchMains fuse 2A slow blowMains connection jackRS232-Interface
Once all connections have been established it is possible to switch the laminator on via the mains switch.
The device carries out initialisation with a simultaneous self-test. If no error is present, heated roller heating commences and the display indicates HEATING. After roughly 8 minutes the laminator is ready for operation and the display switches to the Ready status.
112
It is assumed that film is already present inside the device.
Mains switch
Connecting the deviceConnecting to the power supply
The laminator is equipped with a broad-range power pack for a mains voltage of100 V to 240 V.•Ensure that the device is switched off.•Plug the mains cable into the mains connection jack.•Plug the mains cable plug into an earthed socket Connecting to a computer
For configuration and service purposes the laminator must be connected to the computer with a suitable interface cable (optional). Switching on the device

The first index mark on the film should lie before sensor (4), in order that no patch is lost.
122
Inserting film
There is a risk of burning on the safety guard for the heated roller (5)
412
53
When inserting or exchanging patch film proceed as follows:
•
Switch off the device and let it cool down
• Open housing cover
• Release the heated roller interlocking. To do so push the lever (3) up.
• When exchanging the film additionally empty carrier rollers (1,2)
• Slide the film roll onto the unwinding carrier roller (1) until it reaches the limit stop.
• Slide an empty film core onto the winding carrier roller (2) until it reaches the limit stop.
• Insert the film in accordance with the drawing shown above. Attach the start of the film to the empty core with adhesive tape.
• Close the heated roller interlocking. To do so push the lever (3) down.
• Switch on the device.
• Transport film with to the first patch and when doing so check that the film runs correctly and crease-free.

1333The control panel
Control panel configuration
The display informs the user of the current device status, reports errors and indicates configuration settings in the menu. The keys enable control functions, the accessing of information and navigation within the menu. If the device is switched on then the green LED illuminates. An error is additionally signalled via the red LED.
The control panel can be folded out for improved ease of operation and legibility. To do this draw the black button on the bottom edge of the control panel forwards The functionality of the control panel differs in the start menu and the configuration menu.
Key functions in the start menu
The start menu contains all functions on one level, making these directly accessible. Key navigation is not required. During lamination the buttons are locked.
KeyFunction
Transports the film forwards. Useful when inserting new film Transports the film backwards. Useful when inserting new film
FF
Transports a document manually from the tray

143
TasteFunktion
Displays the device no. and program version Switches to the configuration menu
F1CLEAR
Deletes error messages
MENUE
Key functions in the configuration menu
The configuration menu offers setting options across multiple levels, in order to configure the laminator for the specific requirements. It is also equipped with test and service functions in order to support the configuration and function of the device. During lamination the buttons are locked.
TasteFunktion
Start the configuration menu Scrolls forwards within the respective menu level. At access level changes or reduces the value.
MENUE
Scrolls forwards within the respective menu level. At access level changes or reduces the value. One menu level up
SAVE
Scrolls forwards within the respective menu level. At access level changes or reduces the value. One menu level down

ZustandBeschreibung
The laminator is ready for operationt
Ready-- HEATING --
The laminator is in the heat-up phase
-- COOLING --
The laminator is in the cool-down phase
in process
The laminator is ready for operation
Initialization
After the switch-on process the laminator is in the initialisation phase and carrying out the self-test
STANDBY
If the laminator is not used for 30 minutes it switches to energy-saving mode. The temperature of the heated roller drops in this mode. Press to end.The energy-saving mode must be activated in the menu!
#64 retract
An error is displayed, for example #64
CLEAR
153
Feeder empty
Stack of card in feeder is empty
Device statuses

1744Configuration
Configuration via control panel
1. Menu level 2. Menu level Access levelStartmenüSETTINGDEVICESETUPFoilTypeStandbyLoopIndex=YesNoNo
The different setting options configure the laminator for specific requirements. This is carried out either via the control panel or via the interface by means of a command set. There are exceptions, whereby access is only possible via one or the other method. Simultaneous switching on of the device and pressing of the key resets all settings to the standard values. The setup values are an exception to this.
CLEAR

SETTINGTemperature150 ºCLamination Speed 6 mm/sTestDelay Heatroller200 msTransport Speed 80 mm/sTestLaminationLength 86 mmFoilFurtherMove 14 mmFoil Position 0 x1/10mm DEVICEFoil CategoryNormal FoilFoil TypePATCHStandbyNoFeederNodouble-sidedNoOperation ModeNormal 1841. Menu level2. Menu levelAccess level= Default valueSpecial functionon Access levelMenu structure
Farther settings are possible by the Windows tool.
Within the access level the user works in editing mode:
KeyFunction
Increases / reduces the value or changes an option Exits the editing mode. Changes are lost after the device is switched off. Exits the editing mode. Changes are retained after the device is switched off.
SAVE
Special functions for some parameters

194
Configuration via interface
The parameters accessible via the control panel can also be adjusted via the serial interface. Furthermore, there is an additional command for controlling the device.
The laminator is connected by means of a standard cable RS-232 SERIAL SUB D9 connector jack to the computer.
Die RS232-Parameter: Baudrate19200Databits8ParitynoneStopbits1
The sequences for the command transfer are constructed as follows: <ESC> cmd [data] <CR> A few communication rules: •<LF> is ignored•Every command transfer is acknowledged with <CR>•Sequences without parameter data deliver the actual value (ReadBack)•No data is sent back when not requested Italic characters in the command description are placeholders and must be replaced: •d = Decimal number•p = Boolean number: 0 oder 1 (1 Byte)•h = Hexadecimal number: 1-9, A-F, a-f (1 Byte)•c = Arbitrary character:0-9,A-Z,a-z(1 Byte)•s = Arbitrary string:...•<...> = Control caracter as <ESC> or <CR>•Boldprinted Character are directly be taken on.•Underline refers to default settingExample:Send:Response:<ESC>T175<CR><CR><ESC>T<CR>175<CR>

SETTING COMMANDSDdDelay HeatrollerGdLamination SpeedHdTransport SpeedLdLamination LengthNdFoil Further MovePdFoil PositionTdTemperature DEVICE COMMANDSK01;pFoil TypeK02;pSkip laminationK04;pDouble-sided (only with optional flipper)K10;pFeederK20;pFoil Synchronisation (with / without index bar)K40;pStandbyK80;pFoil Category (normal / alternative) CONTROL COMMANDS!!Reset!cClear Error!rAlife-Status!RRibbon-Status!fStatusRBnext card with both sides laminating (only with optional flipper)RCnext card starts cleaning procedureRNnext patch (only for tests)RSnext patch synchronization (only for tests) SYSTEM COMMANDS!vRead Programm-Versiony8aRead Serial Number (Board)y8bRead Serial Number (Device)y5Read Tag-InfoS Save Macro 204List of Commands