Matsushita Electric DVD-RV40 User manual

ORDERNO.ODSD000410C3
DVDPlayer
DVD-RV40
Area
A.........................Oceania.
SPECIFICATIONS
2000 Matsushita ElectricIndustrial CO., Ltd. All rights reserved.
Unauthorized copying and distribution isaviolation of law.
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1. SAFETY PRECAUTIONS
1.1. GENERALGUIDELINES
1. When servicing, observe the original lead dress. Ifashort circuit
isfound, replace all parts which have been overheated or
damaged bythe short circuit.
2. After servicing, see to itthat all the protective devices such as
insulation barriers, insulation papers shields are properly
installed.
3. After servicing, make the following leakage current checks to
prevent the customer from being exposed to shock hazards.
1.1.1. LEAKAGE CURRENTCOLD CHECK
1. Unplug the AC cord and connect ajumper between the two
prongs on the plug.
2. Measure the resistance value, with an ohmmeter, between the
jumpered AC plug and each exposed metalliccabinet part on the
equipment such as screwheads, connectors, control shafts, etc.
When the exposed metallicpart has areturn path to the chassis,
the reading shouldbe between 1M and 5.2M . / When the
exposed metal does not have areturn path to the chassis, the
reading must be . Figure 1
1.1.2. LEAKAGE CURRENTHOTCHECK (See Figure1.)
1. Plug the AC cord directlyinto the AC outlet. Donot use an
isolation transformer for thischeck.
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2. Connect a1.5k , 10 watts resistor, inparallel with a0.15 F
capacitors, between each exposed metallicpart on the set and a
good earth ground such as awater pipe, as showninFigure 1.
3. Use an AC voltmeter, with 1000 ohms/voltor more sensitivity, to
measure the potential across the resistor.
4. Check each exposed metallicpart, and measure the voltage at
each point.
5. Reverse the AC plug inthe AC outlet and repeat each of the above
measurements.
6. The potential at anypoint shouldnot exceed 0.75 volts RMS. A
leakage current tester (Simpson Model 229 or equivalent) maybe
used to make the hot checks, leakage current must not exceed 1/2
milliamp. Incase ameasurement isoutside of the limits specified,
there isapossibilityof ashock hazard, and the equipment should
be repaired and rechecked before itisreturned to the customer.
2. PREVENTION OF ELECTRO STATIC DISCHARGE
(ESD) TO ELECTROSTATICALLY SENSITIVE (ES)
DEVICES
Some semiconductor(solidstate) devices canbe damagedeasilybystatic electricity. Such
components commonlyare calledElectrostaticallySensitive (ES) Devices. Examples of typical
ES devices are integratedcircuits and some field-effect transistors and semiconductor"chip"
components. The following techniques shouldbe usedtohelpreduce the incidence of
component damage causedbyelectrostatic discharge (ESD).
1. Immediatelybefore handling anysemiconductor component or
semiconductor-equipped assembly, drainoff anyESDon your
bodybytouching aknownearth ground. Alternatively, obtainand
wear acommerciallyavailabledischarging ESDwrist strap, which
shouldbe removed for potential shock reasons prior to applying
power to the unitunder test.
2. After removing an electrical assemblyequipped with ES devices,
place the assemblyon aconductive surface such as alminum foil,
to prevent electrostaticcharge buildup or exposure of the
assembly.
3. Use onlyagrounded-tipsoldering iron to solder or unsolder ES
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devices.
4. Use onlyan anti-staticsolder removal device. Some solder
removal devices not classified as "anti-static(ESDprotected)"
can generate electrical charge sufficient to damage ES devices.
5. Donot use freon-propelled chemicals. These can generate
electrical charges sufficient to damage ES devices.
6. Donot remove areplacement ES device from its protective
package until immediatelybefore you are readyto install it. (Most
replacement ES devices are packaged with leads electrically
shorted together byconductive foam, alminum foil or comparable
conductive material).
7. Immediatelybefore removing the protective material from the
leads of areplacement ES device, touch the protective material to
the chassisor circuitassemblyinto which the device will be
installed.
Caution
Besure no power isapplied to the chassisor circuit, and observe
all other safetyprecautions.
8. Minimize bodilymotions when handling unpackaged replacement
ES devices. (Otherwise hamless motion such as the brushing
together of your clothes fabricor the lifting of your foot from a
carpeted floor can generate staticelectricity(ESD)sufficient to
damage an ES device).
3. PRECAUTION OF LASER DIODE
Caution
Thisunitutilizes aclass I laser. Invisiblelaser radiation isemitted
from the optical pickup lens when the unitisturned on:
1. Donot look directlyinto the pickup lens.
2. Donot use optical instruments to look at the pickup lens.
3. Donot adjust the preset variableresistor on the optical pickup.
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4. Donot disassemblethe optical pickup unit.
5. Ifthe optical pickup isreplaced, use the manufactures specified
replacement pickup only.
6. Use of control or adjustment or performance of procedures other
than those specified herinmayresultinhazardous radiation
exposure.
4. HANDLING PRECAUTIONS FOR TRAVERSE DECK
The laserdiode inthe optical pickup maybreak downdue topotential difference causedby
static electricityof clothes orhumanbody.
Sobe careful of electrostatic break downduring repairof the optical pickup.
4.1. Handling of optical pickup
1. Donot subject the optical pickup to staticelectricityas itis
extremelysensitive to electrical shock.
2. To prevent the breakdownof the laser diode, an antistatic
shorting pinisinserted into the flexibleboard (FPCBoard). /
When removing or connecting the short pin, finish the job inas
short times as possible.
3. Becareful not to applyexcessive stress to the flexibleboard (FPC
Board).
4. Donot turn the variableresistor (Laser power adjustment).
4.2. Grounding for electrostaticbreakdownprevention
1. Human bodygrounding / Use the antistaticwrist strap to
discharge the staticelectricityfrom your body.
2. Work tablegrounding / Put aconductive material (sheet) or steel
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sheet on the area where the optical pickup isplaced and ground
the sheet.
Caution
The staticelectricityof your clothes will not be grounded through
the wrist strap. So take care not to let your clothes touch the
optical pickup.
5. Optical Pickup Self-Diagnosis and Replacement
Procedure
The optical pickup self-diagnosis function and tilt adjustment check function have beennewly
addedtothis player. Whenrepairing, use the following procedure foreffective Self-diagnosis
and tilt adjustment.
Be sure touse the self-diagnosis function before replacing the optical pickup when"NO DISC"
is displayed. As a guideline, you shouldreplace the optical pickup whenthe value of the laser
drive current is more than55.
Note
Press the powerbutton toturnon the power, and check the value before the unit warms up
(withinthree minutes).
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6. Self-Diagnosis Function and Service Modes
6.1. Service Mode Table
The service modes canbe activatedbypressing various button combinations on the playerand
remote control unit.
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Player
buttons Remote control unit buttons Application
Note
PAUSE
+
OPEN/CLOSE
0 Displaying the UHFdisplayF_ _ _ Referto
section
6.2, Self-
Diagnosis
Function
(UHF
Display).
5 Jittercheck, Tilt adjustment
*Displayshows JITXXX
The 3 digit number(JITXXX) indicates the
Jitterrate (JIT088=8.8%)
The 3 digit number the right of
JITXXX displays anerrorcounter
(increases as errors occur) but does not
necessarilymeanpicture/ playback
problems will occur.
(This numberis not as important as the
JITXXX) Refertosection 11.13 forOptical
Pickup Tilt Adjustment Procedure
Referto
section
11.13,
Optical
Pickup
Adjustment.
6Checking the region numbers and
broadcast system
7Checking the programversion Check the
IC6302
FLASH
ROM
program.
9Lighting Confirmation Function of Display
Tube
DISPLAY Checking the laserdrive current Referto
section
Optical
Pickup
Self-
Diagnosis
Replacement
PAUSE Writing the laserdrive current value after
replacing
the optical pickup (do not use foranything
otherthan
optical pickup replacement)
Procedure.
PAUSE
SKIP/
SEARCH<<
OPEN/CLOSE
Initializing the DVD player
(restoring factorypreset settings) / *Use
whenreplaceing a microprocessor,
microprocessorperipheral parts, orC.B.A.
Referto
section
10.1,
Initializing
DVD
Player
6.2. Self-DiagnosisFunction (UHFDisplay)
This unit incorporates a convenient self-diagnosis function foruse introubleshooting.
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Displaymethod Display Diagnosis Checkpoints
Service numbers
displayed / during use CHECK THE DISC Focus error
IC2001,IC2511,IC5201,pickup
H01 Trayloading error IC2001, IC2511,
loading
H02 Spindle servoerror Spindle motor,
IC2501,
H03 Traverse error Stepping motor,
IC2511,
H04 Tracking servoerror IC2001, IC2501,
IC5201,
disc
H05 Seek error Stepping motor,
IC2511,
H06 Powersupplyerror IC1125, IC1151, IC6001
Press the "0" button on
the remote control unit
while pressing the
"PAUSE" and "OPEN/
CLOSE" button on the
player.
F0** Disc format error If this type of error
occurs,
refertosection 6.3,
Examples
of Repairs Using
Error
F1** Disc code error
F2** DecoderLSI error
F3** SDRAM error
F4** IIC BUS error
F5** DSC
F6** ECC error
F7** Microprocessorerror
F8** Microprocessorerror
6.3. Examples of Repairs Using Error Codes
Refertothis section whencarrying out repairs.
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Errordisplay Malfunction example
F0**
F103
F4FF
F500
F501
F502
F504
F505
F506
F600
F601
F602
F603
F610
F611
F612
F620
F621
F700
F701
F702
F880
F890
F891
F8A0
F893
F894
Disc, IC7001
Disc, IC7001
IC6001
Optical pickup, IC2001, IC5201, IC2511, IC2501
IC2001, IC6201
IC2501, IC2511, IC2001, IC5201
IC5201, IC2001
Disc, IC2501, IC2511, IC5201, IC2001
Disc, Optical pickup, IC2001
Disc, IC7001, IC5201, IC2001
Disc, IC7001
Disc, IC5201, IC2001
Disc, IC5201, IC2001
IC7001
IC7001, IC5201, IC2001
IC7001, IC5201, IC2001
Laserdrive circuit
Laserdrive circuit
IC6201
IC6201
IC6201
IC6201
IC6201
IC6201
IC6201
IC6302
IC6303
6.4. Sales Demonstration Lock Function
This function prevents discs frombeing lost whenthe unit is usedforsales demonstrations, by
disabling the disc eject function. "LOCKED" is displayedon the unit, and ordinaryoperation is
disabled.
6.4.1. Setting Method
The sales demonstration lock function is set bysimultaneouslypressing the "POWER" button
of DVD Playeron the remote control unit and the "STOP" button on the mainunit. ("LOCKED" is
displayedwhenthe lock function is engaged.)
6.4.2. Release Method
The function canbe releasedusing the same procedure as forsetting. If the remote control unit
is not at hand, the function canbe releasedbyusing the same method as forplayerinitialization
(pressing the "PAUSE," "SKIP/SEARCH<<" and "OPEN/CLOSE" buttons simultaneously).
7. Service Tools and Equipment
7.1. Service Toolsand Equipment Table
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Application Name Number
General DVD test disc DVDT-S15 orDVDT-
S01
Tilt adjustment Hex wrench JGS0100
Adjustment table VFK0539
Inspection Extension cable (powersupplyC.B.A. to
motherC.B.A.) JGS0099
Extension cable (mechanismloading C.B.A. to
motherC.B.A.) VUC8027
Extension cables (module C.B.A. tomother
C.B.A.) JGS0116
Others Screwlock RZZ0L01
Grease JGS0091
JGS0092
Lubricant JZS0648
Grease JGS0101
Confirmation CD test disc SZZP1054C
VCD test disc PVCD_K06
Electrical adjustment Oscilloscope
Probe
AV cable VJA0658
TV monitor
General General tools (Screwdriver. etc)
Static electricity
countermeasures Soldering iron (withESD countermeasure)
Anti-static wrist strap
Conductive material (conductive sheet)
7.2. Storing and Handling Test Discs
-Surface precision isvital for DVDtest discs. Besure to store and
handlethem carefully.
1. Donot place discs directlyonto the workbench, etc., after use.
2. Handlediscs carefullyinorder to maintaintheirflatness. / Place
them into theircase after use and store them vertically. Store
discs inacool place where theyare not exposed to direct
sunlight or airfrom airconditioners.
3. Accurate adjustment will not be possibleifthe disc iswarped
from being placed on asurface made of glass, etc. Ifthis
happens, use anew test disc to make optical adjustments.
4. Ifadjustment isdone using awarped disc, the adjustment will be
incorrect and some discs will not be playable.
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8. General Description
8.1. Operating Instructions
9. Assembling and Disassembling the Casing and
Checking C.B.A.s
9.1. DisassemblyProcedure
Whenservicing the unit, use the following procedure todisassemble the casing and inside
parts forinternal inspection.
9.2. Casing Parts and C.B.A. Positions
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9.3. Service Positions
Note
To inspect the loading base unit, position the left side upward(as viewedfromthe front).
9.4. Disassembling the Top Cover
1. Remove the 4screws.
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2. Remove the 3screws.
9.5. Disassembling the Tray
1. Turn the lever clockwise.
2. Move the trayinthe direction of the arrow until itlocks.
3. Release the tab locks on the left and right, then pull out the tray.
9.6. Disassembling the Front Panel
1. Release the 3tabs on the bottom.
2. Release the 2tabs on the left and right.
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3. Release the 2tabs.
4. Disconnect the 2flexiblecables.
9.7. Disassembling the Loading Base Unit
1. Remove the 4screws.
2. Pull out the loading base unitvertically.
Note
There is a dangerof damaging the connectors.
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9.8. Checking the ModuleC.B.A.
1. Remove the screw.
2. Connect the moduleC.B.A. to the mother C.B.A. with the
extension cables for inspection.
-Extension cables: JGS0116 (two)
Mother C.B.A. ModuleC.B.A.
PP4201-PS4201
PP3201-PS3201
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3. Connect the mechanism loading C.B.A. to the mother C.B.A.with
the extension cable: for inspection.
-Extension cable: VUC8027
Mother C.B.A. Mechanism Loading C.B.A. / PP2591-PS2591
Note
Be sure toinitialize the playerwheneveryou replace a C.B.A. (Refertosection 10.1, Initializing
the DVD Player.)
9.9. Disassembling the Rear Panel
1. Remove all of the screwsconnected to the rear panel. (The
number of screwsvaries according to the model).
2. Release the twotabs on the left and right.
9.10. Checking the Power SupplyC.B.A.
1. Remove the 3screws.
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2. Carefullypull out the power supplyC.B.A.
Note
There is a dangerof damaging the connectors.
3. Connect the power supplyC.B.A. and the mother C.B.A. with the
extension cablefor inspection.
-Extension cable: JGS0099 (connects the power supplyC.B.A.
PS1101 and the mother C.B.A. PP1101)
9.11. Checking the Mother C.B.A.
1. Remove the 4screws.
2. Release the tab.
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3. Check byconnecting the moduleC.B.A. and the mother C.B.A.
with the extension cables.
-Extension cables: JGS0116 (two)
ModuleC.B.A. Mother C.B.A.
PS3201-PP3201
PS4201-PP4201
4. Check byconnecting the mechanism loading C.B.A. and the
mother C.B.A. with the extension cable.
-Extension cable: VUC8027
Mechanism Loading C.B.A. Mother C.B.A. / PS2591-PP2591
Note
Be sure toinitialize the playerwheneveryou replace a C.B.A. (Refertosection 10.1,
Initializing the DVD player.)
9.12. Checking the Front Switch C.B.A.
1. Remove the 4screws.
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9.13. Checking the Power Switch C.B.A.
1. Remove the 2screws.
10. Service Precautions
10.1. Initializing the DVDPlayer
Initialize the DVD playerwheneveryou replace a microprocessor, microprocessorperipheral
parts, module C.B.A ormotherC.B.A.
10.1.1. Precautions
The customersettings will returntofactorypreset settings whenthe playeris initialized. Make a
note of the settings and reset themafterinitializing.
-When resetting, see the Initial Settings inthe Operating
Instructions.
10.1.2. Initialization Method
The playerwill be initialized(returntothe factorypreset condition) whenyou press the
"PAUSE," "SKIP/SEARCH<<" and "OPEN/CLOSE" buttons simultaneously. Whenthe DVD
playeris initialized, "Initialized" appears on screen, it alsodisplays "INITIALIZE".
Press themat the least forthree seconds afteryou confirmedthe display.
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