MAVIG CT Expres User manual

Bracco Injector Holder CT Exprès®
CARRIER SYSTEM
Service Ma ual
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Bracco Injector Holder CT Exprès®
CARRIER SYSTEM
Service Ma ual
Dear Customer,
Thank you for choosing a MAVIG product. Please read this document carefully and ensure
that you o serve all instructions, warnings and information.
Please do not hesitate to contact us if you have any questions or comments related to our
products.
Contact details
The co tact details for the MAVIG bra ch i your regio ca be fou d at the e d of these
i structio s.
Disclaimers
The co te t of this ma ual is for i formatio purposes o ly. The products described are
subject to cha ge without otice i the course of co ti uous developme t.
MAVIG o ly assumes warra ty for this ma ual a d the products withi the scope of the
ma ufacturer's liability.
Amendments
MAVIG products are subject to co ti uous developme t. MAVIG reserves the right to make
cha ges to the ma ual, packagi g, equipme t or tech ical specificatio s without prior
otificatio .
Translations
The origi al docume t is i E glish. The E glish versio remai s the defi itive versio .
Copyright and trademarks
All rights reserved. These i structio s are protected by copyright. All other trademarks
referred to i this ma ual are the property of the ma ufacturer i questio .
© 01/2021 MAVIG GmbH

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Table of Contents
1. Use and Ready Availability of t e User
Instructions 6
2. Warranty 6
3. Symbols and Definitions 6
4. Safety Instructions 8
5. Transport, Storage and Operational
Conditions 9
5.1. Whe i Operatio 9
5.2. Tra sport a d Storage 10
6. Standards 10
7. Initial Commissioning 10
8. Product Specification 11
8.1. Specified Use 11
8.2. Compo e t Descriptio 11
8.2.1. Ca opy 12
8.2.2. Ceili g Colum 12
8.2.3. Exte sio Arm 12
8.2.4. Spri g Arm 12
8.2.5. I jector Colum 12
8.2.6. Co ectio Plate 12
8.2.7. Cables 12
8.3. Service Life 13
8.4. I formatio o the Ide tificatio Label 13
8.5. Ma ufacturer a d Co tact I formatio 16
8.6. Customer Care a d Service 16
9. Packaging 16
10. Installation 17
10.1. Tools required for Assembly 17

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10.2. Substructure TS1524 (optio al) 18
10.3. I stallatio of Ceili g Colum 18
10.4. I stallatio of the Exte sio Arm 21
10.5. I stallatio of the Spri g Arm 22
10.6. Assembly of the I jector Holder 23
10.7. I stallatio of the I jector Holder 24
10.8. I stallatio of I jector with Ha dle 25
10.9. Cable Routi g 26
10.10. I stallatio of Co ectio Plate 28
10.11. I stallatio Grou di g Cable 29
10.12. Adjusti g the Spri g Force 30
10.13. Adjust the Upward Height Stop Poi t 31
10.14. Adjusti g the Rotatio E d-Stop at Axis A 32
10.15. Adjusti g the Frictio Brakes 33
10.15.1. Adjusti g the Brakes for the Exte sio Arm 33
10.15.2. Adjusti g the Brakes for the Spri g Arm 33
10.15.3. Adjusti g the Brakes for the I jector Colum 33
10.16. I stallatio /Disassembly of Exte sio Arm Covers 34
10.17. I stallatio /Disassembly of Socket Covers 35
10.18. I stallatio /Disassembly of Spri g Arm Covers 35
10.18.1. Fro t Spri g Arm Cover Pa els 35
10.18.2. Decorative Spri g Arm Covers ④ 36
10.18.3. Rear Spri g Arm Cover Pa els ⑫ 36
10.18.4. Cover Plates ⑦/⑯ 36
10.18.5. Side Pa els 37
10.19. I stallatio of Ca opy 38
11. Maintenance 39
11.1. Mai te a ce Check List 39
11.2. Checki g the Securi g Eleme ts for Axis B 42
11.3. Checki g the Securi g Eleme ts o the Spri g
Arm 43
11.4. Checki g the Securi g Ri g at Axis A. 44

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11.5. Lubricati g the brake screws 45
11.5.1. Lubricati g the brake screws for the Exte sio
Arm 45
11.5.2. Lubricati g the brake screws for the Spri g Arm 45
11.5.3. Lubricati g the brake screws for the I jector
Colum 45
12. Disposal 46
13. Tec nical Description 47
13.1. Ceili g Colum Le gth 47
13.2. Weights 48
13.3. Dime sio s 48
14. List of Spare Parts 49
15. Spare Part Replacement 52
15.1. Exte sio Arm 52
15.2. I jector Holder 52
15.3. Spri g Arm 52
15.4. Ca opy 52
15.5. Co ectio Plate 52
15.6. Spri g Arm Side Pa els 52
15.7. Spri g Arm Rear a d Fro t Covers 52
15.8. Cover Plates 52
15.9. Lubrica t Microgleit GP 360 53
15.10. Exte sio Arm Socket Covers 53
15.11. Exte sio Arm Covers for Axis A 53
15.12. Securi g Eleme t for Axis C 53
15.13. Brake Screws for Axis B a d C 53
15.14. Brake Screws for Axis A 53
15.15. Securi g Eleme ts for Axis B 53
15.16. Securi g Eleme t for Axis A 53
15.17. I stallatio Kit TS152X 53

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1. Use and Ready Availability of t e User
Instructions
This ma ual is the I stallatio & Service Ma ual for the various compo e ts of the carrier
system ma ufactured by MAVIG. The separate ma ual with I structio s for Use
(BND01Gxx; xx are placeholders for the last revisio ) has also to be close to ha d at all
times. These i structio s are valid for the Bracco CT Exprès® I jector carrier system
co sisti g of:
• Ceili g Colum : GD40030CC00200, GD40030CC00400 or GD40030CC00800
• Exte sio Arm, Spri g Arm, I jector Holder, Ca opy: GD40030-BO
The i structio s for use are a i tegral part of the system/device a d must therefore be
kept close to ha d at all times for ease of refere ce to importa t i formatio a d safety
otes.
Do ot pass the system/device o to third parties without the valid i structio s for use.
Check the ide tity a d versio umber of the system/equipme t to e sure that a up-to-
date a d valid set of user i structio s has bee issued with the system/device.
2. Warranty
MAVIG guara tees the safety a d reliability of the system/device solely o the followi g
basis:
• The system/device is used solely for its i te ded purpose a d its operatio complies
with the i formatio provided i this I stallatio & Service Ma ual (BND01Oxx; xx
are placeholders for the last revisio ) a d the I structio s for Use (BND01Gxx; xx
are placeholders for the last revisio ).
• O ly origi al authorized replaceme t parts or accessories as specified a d approved
by MAVIG are to be used. The use of u authorized parts e tails u k ow risks a d
must be avoided at all times.
• No structural cha ges are to be made to the device. U authorized cha ges or
modificatio s to the system/device are prohibited for safety reaso s.
• I spectio a d servici g is to be carried out at the specified i tervals.
3. Symbols and Definitions
WARNING
I dicates that the i formatio is a war i g. War i gs advise
you of circumsta ces that could result i i jury or death to the
patie t or operator. Read a d u dersta d the war i gs before
i stalli g or operati g the system.
CAUTION
I dicates that the i formatio is a cautio . Cautio s advise you
of circumsta ces that could result i damage to the device or
improper fu ctio i g of the device. Read a d u dersta d the
cautio s before i stalli g or operati g the system.
NOTE: Provides usage tips a d useful i formatio .
NOTICE: Refers to a pote tial hazard, which leads to damage to
property, if ot avoided.

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WARNING – Electric S ock
I dicates a possible electrical hazard, which ca lead to severe
i jury or eve death.
PROTECTIVE EARTH
This symbol marks the poi ts, where protective grou d li es
are attached.
COMPLY WITH MANUAL
This symbol i dicates that the accompa yi g docume tatio
should be co sulted.
ELECTRONIC INSTRUCTIONS FOR USE
The symbol i dicates that the i structio s for use are digitally
available.
MAXIMUM WEIGHT LOAD SYMBOL
This symbol is combi ed with a weight i kilograms that shows
the maximal weight that the marked compo e t ca hold.
COLLISION WARNING
Collisio s with other equipme t ca cause structural failure of
the suspe sio arm, resulti g i operator or patie t i jury. If
collisio occurs, immediately have the arm i spected by a
qualified service tech icia .
CE SYMBOL
With this symbol, MAVIG declares that the products comply
with the releva t regulatio s set forth i the applicable
Europea Directives.
RECOGNIZED UL COMPONENT
This compo e t has bee recog ized by U derwriters
Laboratories I c. Represe tative samples of this product have
bee reviewed by UL a d comply with the applicable
requireme ts.
ARTICLE NUMBER
Shows the ma ufacturer’s article umber, so that the product
ca be ide tified.
SERIAL NUMBER
Shows the ma ufacturer’s serial umber, so that the product
ca be ide tified.

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MANUFACTURER
Shows the address a d the ma ufacturer or distributor of the
product.
TEMPERATURE LIMIT
Specifies the temperature limit, which the product ca be
exposed safely to.
HUMIDITY LIMIT
Specifies the humidity limit, which the product ca be exposed
safely to.
AIR-PRESSURE LIMIT
Specifies the air-pressure limit, which the product ca be
exposed safely to.
4. Safety Instructions
Qualified tech icia s who are specifically trai ed to perform this work must carry out all
electrical co ectio s, assembly a d disma tli g work o the system.
O ly appropriately trai ed perso el may operate, clea , a d disi fect the device.
WARNING – Electric s ock
Every effort must be made to e sure that the electricity power supply
to the e tire system is disco ected whe assembli g a d i stalli g the
system a d/or its associated compo e ts. Danger of death!
NOTE: The IEC 60601-1:2005+AMD1:2012 certificatio applies to the o -
electrified system. The system must therefore be re-certified by a
appropriately trai ed tech icia after the i stallatio of mo itors, wiri g,
etc.
MAVIG is ot respo sible for u authorized or i correct ha dli g of or cha ges to the
system. Modificatio s to the system require writte approval from MAVIG as improper
modificatio s could compromise its correct operatio , safety or reliability.
A y cha ges to the system i validate the CE certificatio displayed by MAVIG.
Because of this, the operator must reissue approval i accorda ce with the releva t
statutory regulatio s.

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Avoid collisio s betwee the system a d other devices, walls, ceili gs, etc. as these may
cause serious damage to the system.
WARNING – Risk of injury!
The ma ufacturer must be immediately i formed of a y damage to the
system. Stop all use of the device u til the damage is rectified:
Disco ect the system from the mai s. Do ot sta d or work be eath
the system.
WARNING – Risk of injury!
Do ot remove a y covers, or ope a y cable ducts, etc.!
Failure to comply i full with these i structio s exempts the ma ufacturer from all liability
a d/or warra ty obligatio s.
Additional installation considerations according IEC 60601-1:2005+AMD1:2012:
Whe i stalled i a e d-product, co sideratio must be give to the followi g:
• Humidity preco ditio i g treatme t shall be co sidered duri g e d-product
evaluatio (clause 5.7)
• The power i put measureme ts must be co ducted duri g the e d-product
evaluatio with all loads supplied a d operated i the least favorable co ditio .
• Applicable leakage curre t tests shall be co ducted duri g the e d-product
evaluatio .
• I the e d-product i stallatio , the equipme t must have mea s to isolate its
circuits electrically from the supply mai s o all poles simulta eously.
• I the e d-product i stallatio , the equipme t shall be fused acc. to clause 8.11.5
• The e d-product i stallatio has to be co form to the EMV specificatio s acc. to
clause 17.
5. Transport, Storage and Operational Conditions
5.1. Whe i Operatio
• Temperature: 10 °C to 40 °C
• Relative humidity: 30% to 75%
• Air pressure: 70 kPa to 106 kPa

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5.2. Tra sport a d Storage
• Temperature: -25 °C to 70 °C
• Relative humidity: 10% to 95% o co de satio
• Air pressure: 50 kPa to 106 kPa
6. Standards
CE SYMBOL
With this symbol, MAVIG declares that the products comply with
the regulatio s i the applicable EU directives.
UL APPROVED COMPONENTS
These compo e ts have bee recog ized by U derwriters
Laboratories I c.. Represe tative spot checks have bee
performed by UL a d meet the releva t requireme ts.
With this symbol, MAVIG declares that the products comply with the regulatio s i the
applicable EU directives. The CE symbol o the label i dicates co formity.
The products fulfill as partly completed machi ery all releva t provisio s of the EU-
Directive 2006/42/EC o machi ery. MAVIG is EN ISO 13485:2016 certified.
7. Initial Commissioning
O ce the system has bee successfully i stalled i accorda ce with this ma ual, the
followi g must be co sidered duri g use:
• Avoid collisio s with other devices, the walls, or the ceili g.
• Stop usi g the system i the eve t of a collisio , or other damages. Do ot remai
below the system.
These i structio s for use are o ly valid o ce the first commissio i g has bee properly
impleme ted. The system/device must be thoroughly clea ed a d disi fected prior to i itial
use (see I structio s for Use BND01Gxx; xx are placeholders for the last revisio ).

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8. Product Specification
8.1. Specified Use
The system is a rotati g a d swiveli g carrier system. Its purpose is carryi g a d
positio i g the CT Exprès® i jector i climate-co trolled rooms i medical facilities.
Furthermore, it ca be used to route power a d data cables.
It is the respo sibility of the operator to e sure the device is safe for use a d to provide
the user with the i structio s for use a d i formatio about the i te ded purpose.
8.2. Compo e t Descriptio
Figure 1 System with its compo e t ames
Axis B
Axis A
Axis C
Co ectio Plate
Ca opy
Ceili g Colum
Exte sio Arm
Spri g Arm
I jector Holder

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8.2.1. Ca opy
The ca opy covers the electrical co ectio s routed through the carrier system. For this
reaso , o ly qualified tech icia s are authorized to u i stall it.
8.2.2. Ceili g Colum
Differe t ceili g colum le gths compe sate for differe t room heights, so that the system
is always positio ed at worki g height.
The followi g ceili g colum le gths are available:
• 200 mm
• 400 mm
• 800 mm
8.2.3. Exte sio Arm
The exte sio arm ca be rotated through a maximum of 360° at axis A. The comfort
rotatio e d-stop ca be adjusted towards both sides i 15 degree steps to avoid collisio s
with walls or other compo e ts (Sectio 10.14, page 32).
The exte sio arm is equipped with four brake screws. They preve t the exte sio a d
spri g arm from drifti g away. The brake force ca be adjusted (Sectio 10.15, page 33
8.2.4. Spri g Arm
The spri g arm ca be rotated through 360° at axis B with the rotatio e d-stop e gagi g
i its maximally folded positio . It ca be moved up a d dow betwee +45° a d -70°.
The height e d stop ca be adjusted co ti uously betwee 0° a d +45° (Sectio 10.13,
page 31).
The spri g force is bala ci g out the weight of the i jector a d is preset to 18.5 kg. If the
payload varies from that amou t the force eeds to be adjusted.
A frictio brake preve ts a upward moveme t of the spri g arm, whe the i jectio liquid
is depleted. The frictio brake exerts a force of ±1.5 kg.
8.2.5. I jector Colum
The i jector colum provides a tablet to mou t the CT Exprès® I jector safely. For a good
ma ipulatio of the i jector, a ha dle should be i stalled betwee tray a d i jector. Please
co tact Bracco sales withi the affiliate or legal age t i your cou try for more i formatio .
The i jector colum ca be rotated through 360° at axis C with the rotatio e d-stop
e gagi g i its maximally folded positio .
8.2.6. Co ectio Plate
The co ectio plate provides a i terface betwee the cables routed through the carrier
system a d the cables from the cabi et. A strai relief feature is i cluded as well.
8.2.7. Cables
The cables are prei stalled a d routed through the exte sio arm:
• Power Cable 14 AWG with o e WS-002 co ector a d ferrules
• Commu icatio Cable with two 9 Pi D-Sub co ectors

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8.3. Service Life
It is of MAVIG’s utmost i terest to satisfy our customers, a d therefore we have carefully
tested a d validated all our products. Co seque tly, besides the warra ty period followi g
your purchase of ew systems, please be advised that i case our products are properly
ha dled a d serviced accordi g to the the respective operatio ma ual, we expect them
to have a lifespa of 8 years as of their purchase. Without co stituti g a y liability, we
stro gly recomme d that i order to co ti ue to use our products after this 8 years’ period
you should have them i spected accordi g to the the valid MAVIG checklist by a
experie ced tech icia at mi imum o a yearly basis. If the product exceeds some wear
limits duri g such i spectio , it will eed to be dismou ted a d replaced. Faili g to proceed
so mea s user takes all respo sibilities i case of failure/i cide t related to the MAVIG
Product.
8.4. I formatio o the Ide tificatio Label
There are sales articles for each ceili g colum a d for the rest of the system:
Sales Article Article Code
Ceili g Colum 200 mm GD40030CC00200
Ceili g Colum 400 mm GD40030CC00400
Ceili g Colum 800 mm GD40030CC00800
Exte sio Arm, Spri g Arm, I jector Holder, Ca opy GD40300-BO
The system label for the sales article GD40030-BO is placed o the i jector holder.
Furthermore, each compo e t of the system has a compo e t label:

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Figure 2 Positio of the Type Label for the
Ceili g Colum
Figure 3 Positio of the Type Labels for the
I jector Holder
Figure 4 Positio of the Type Label for the
Exte sio Arm
Figure 5 Positio of the Type Label for the
Spri g Arm

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Figure 6 Type Label 1
Figure 7 Type Label 2
Co te t of Type Label:
①
TYPE Name
②
REF Article Number
③
SN Type Label 1 Serial Number:
• mmyy: Mo th of Productio , Year of Productio
• qqqqq: Co secutive Number
• pp: Productio Facility
SN Type Label 2 Serial Number:
• WW: Cale dar Week of Productio
• YY: Year of Productio
• W: Productio Facility
• 0000000000: Co secutive Number
④
Data Matrix co tai s I formatio about:
• Article Number
• Serial Number
⑤
Date of
Manufacture
Displays the year of ma ufacture. The cale dar week is show
i the first two digits of the serial umber.
⑥
Warning Symbol Ge eral advice to ha dle the product carefully.
⑦
Observe t e
Instructions for
Use
Read the I structio s for Use carefully before usi g the
product for the first time.
⑧
CE-Symbol The products fulfill as partly completed machi ery all releva t
provisio s of the EU-Directive 2006/42/EC o machi ery.
⑨
UR-Symbol UL APPROVED COMPONENTS
These compo e ts have bee recog ized by U derwriters
Laboratories I c.. Represe tative spot checks have bee
performed by UL a d meet the releva t requireme ts.
⑩
Manufacturer Shows the address a d the ma ufacturer or distributor of the
device.
⑪
Maximum
Weig t Load
This symbol is combi ed with a weight i kilograms that
shows the maximal weight that the marked compo e t ca
hold.
④
⑤
⑥
⑦
⑨
⑧
⑩
①
②
①
②
③
③
④
⑤
⑨
⑩
⑪

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8.5. Ma ufacturer a d Co tact I formatio
MAVIG GmbH
Stahlgruberri g 5
81829 Mu ich
Germa y
Pho e: [phone]
Fax: [phone]
www.mavig.com
i [email protected]
8.6. Customer Care a d Service
MAVIG GmbH o ly distributes its products via authorized distributors. These distributors
have the required tech ical k owledge for the servici g, mai te a ce a d repair of the
product. Your first poi t of co tact should therefore be your Bracco affiliate or legal age t
depe di g o your cou try.
9. Packaging
Packages Dimensions (LxWxH) Package
Weig t
Ceili g Colum 200 mm 380x380x400 mm 5.5 kg
Ceili g Colum 400 mm 380x380x600 mm 7.5 kg
Ceili g Colum 800 mm 380x380x1000 mm 11.5 kg
Exte sio Arm & Cables 1190x391x181 mm 11.2 kg
Spri g Arm 1191x392x181 mm 15.3 kg
I jector Holder & Co ectio Plate 1091x261x141 mm 4.9 kg
Ca opy 385x258x205 mm 0.8 kg

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10. Installation
It is stro gly recomme ded that at least two perso s perform the i stallatio !
10.1. Tools required for Assembly
The followi g tools are not included i the scope of delivery:
• Protective gloves
• Work platform (e.g. ladder) accordi g to the local occupatio al safety regulatio s.
• Level or Digital Protractor
• Cable routi g aid (ideally 400 mm cable tie type Colso )
• Testi g weight of 3.0 kg (e.g. a weighed ca ister of water)
Sta dard tool set i cludi g:
• Torx T10 screwdriver
• Medium sized slotted (flat-headed) screwdriver
• 24 mm ope -e ded wre ch
• 24 mm socket for torque wre ch
• Alle keys (sizes 2.5, 5, 8)
• Torque wre ches capable of providi g torques 2 Nm, 10 Nm a d 100 Nm

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10.2. Substructure TS1524 (optio al)
MAVIG ca provide the substructure TS1524, if desired.
Figure 8 Substructure TS1524
• Adaptable le gth betwee 100 a d 626 mm
• Total Weight of 22 kg
• Certified for more weight a d mome tum tha
ecessary for the Bracco CT Exprès® Carrier
System
I stallatio of the Ceili g Colum to the TS1524:
1. Place the DIN 127 M10 s ap ri g ② a d the
subseque t DIN 125-A M10 washer ① o the
DIN912 M10x40 screw ③ as displayed i
Figure 9 (part of the TS1524 accessory kit).
2. Apply Loctite® 270 o each screw a d i stall
them with a torque of 50 Nm (±3%).
3. Apply pai t seal o each tighte ed screw.
Further details ca be fou d i i stallatio
i structio s DBF02Oxx.
Figure 9 I stallatio of the Ceili g Colum to the
Substructure
10.3. I stallatio of Ceili g Colum
Prior to i stallatio the ceili g must be checked by a structural e gi eer a d the i stallatio
must occur u der the guida ce of the respective co structio supervisio !
The determi atio of the i dividual faste i g eleme ts a d their respective tighte i g
torques for mou ti g o ceili g a d wall is the sole respo sibility of the respective
structural e gi eer.
The screws used to attach the system to the ceili g are ot part of the system!
The maximum pull-out force a d mome tums for the ceili g a chors shall be calculated i
accorda ce with local buildi g codes a d it is part of a structural a alysis do e by the
customer. The ecessary i formatio is provided below (see Figure 10, Table 1, Figure 11).
①
②
③

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Figure 10 Graphical display of the system i maximum dime sio s co figuratio , co sideri g
maximum load to be attached to the i jector colum .

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Components Weig t Center of Gravity in respect to
t e Ceiling Column axis
Ceili g Colum 215 mm 4.1 kg 0 mm
Ceili g Colum 415 mm 6.2 kg 0 mm
Ceili g Colum 815 mm 10.5 kg 0 mm
Ca opy 0.7 kg 0 mm
Exte sio Arm 9.5 kg 403.5 mm
Spri g Arm 13.0 kg 1474.2 mm
I jector Holder 4.5 kg 1845.6 mm
CT Exprès®
I jector & CM &
Sali e & Cables & Ha dle 19.0 kg 1977.0 mm
Table 1 Weights a d Ce ter of Gravity for System Compo e ts
The Ceili g Colum fla ge plate dime sio s are show i Figure 11.
Figure 11 Ceili g Colum Fla ge Plate Dime sio s