maximatecc CCpilot XM User manual

Revision: 1.03
Technical manual
Date: Feb 10, 15
Technical manual
www.maximatecc.com
CCpilot XM and CrossCore XM

CCpilot XM - Technical Manual
Date: Feb 10, 15
www.maximatecc.com
Contents
Contents .............................................................................................................................................2
1. Introduction ................................................................................................................................4
1.1. Product models.......................................................................................................................... 4
1.2. Conventions and definitions ................................................................................................... 5
1.3. Identification .............................................................................................................................. 5
1.4. Care ............................................................................................................................................. 5
1.5. Environment and Environmental Tolerance......................................................................... 6
1.6. Cleaning...................................................................................................................................... 6
2. Overview ....................................................................................................................................7
1.7. Front side ..................................................................................................................................... 7
1.8. Rear side...................................................................................................................................... 7
3. Installation ..................................................................................................................................8
1.9. Installing the SIM card............................................................................................................... 8
1.10. Connecting to power supply .......................................................................................... 8
1.11. Mounting ............................................................................................................................. 9
1.12. Environmental considerations....................................................................................... 10
1.13. Cables................................................................................................................................ 10
1.14. Antennas ........................................................................................................................... 10
4. Basic operations ......................................................................................................................11
1.15. Starting Up......................................................................................................................... 11
1.16. Turning off.......................................................................................................................... 11
1.17. Adjusting the screen brightness.................................................................................... 12
1.18. Using the touch screen................................................................................................... 12
1.19. Status LED indicators ....................................................................................................... 12
1.20. Clock back-up battery................................................................................................... 12
5. Interface overview ..................................................................................................................13
1.21. Storage memory.............................................................................................................. 13
1.22. Light sensor ....................................................................................................................... 13
1.23. Buzzer ................................................................................................................................. 13
1.24. Audio output & input ...................................................................................................... 13
1.25. Video.................................................................................................................................. 13
1.26. CAN.................................................................................................................................... 14
1.27. USB ...................................................................................................................................... 14
1.28. Ethernet ............................................................................................................................. 14
1.29. Serial port .......................................................................................................................... 14
1.30. Digital inputs ..................................................................................................................... 14
1.31. GPS ..................................................................................................................................... 14
1.32. GPRS/GSM ........................................................................................................................ 15
1.33. WLAN ................................................................................................................................. 15
1.34. Bluetooth ........................................................................................................................... 15
6. Connectors...............................................................................................................................16
1.35. Connector layout ............................................................................................................ 16
7. Specifications...........................................................................................................................20

CCpilot XM - Technical Manual
Date: Feb 10, 15
www.maximatecc.com
1.36. Standard models connectivity level............................................................................ 20
1.37. Technical data................................................................................................................. 20
1.38. Environmental tolerance ............................................................................................... 22
1.39. Weight and dimensions.................................................................................................. 23
8. Technical Support....................................................................................................................25
9. Trade Mark, etc. ......................................................................................................................26
10. Index .........................................................................................................................................27

CCpilot XM - Technical Manual
Date: Feb 10, 15
www.maximatecc.com
1. Introduction
CCpilot XM and CrossCore XM family is a PC-based on-board display computer and controller with
a rich set of integrated functions. With its powerful Intel Atom CPU with Windows or Linux it is an
open platform that facilitates easy implementation of premium user interaction, reliable controls
and integrated fleet management.
This technical manual and reference handbook provides important information regarding the
hardware and basic usage. For software and operating system specifics please see additional
documentation.
1.1.Product models
This documentation is applicable for both CCpilot XM and CrossCore XM. They are offer the same
level of hardware and interfaces, with the following difference:
CCpilot XM is the display version, available in several screen sizes.
CrossCore XM offers the same features and high performance as CCpilot XM but without
the display.
CCpilot XM and CrossCore XM is available in two product models, the standard and the CCpilot
All-integrated
The standard model offers integrated functions and interfaces such as CAN, USB, Ethernet,
Audio and Video.
The All-Integrated model provides, in addition to the standard features, wireless interfaces
such as GPRS, WLAN and Bluetooth as well as GPS for positioning.
The platform also enables customization of hardware and software. Described herein are the
possibilities which can be obtained using above product models, additional features are described
in model specific documentation.

CCpilot XM - Technical Manual
Date: Feb 10, 15
www.maximatecc.com
1.2.Conventions and definitions
CCpilot XM and CrossCore XM are in most cases identical in functionality and usage. The following
definition is used to separate unit specific details. The observe symbol is also used to highlight such
difference.
Defines
Use
CCpilot XM
Information that is specific for CCpilot XM
CrossCore XM
Information that is specific for CrossCore XM
XM device
Information that applies to both CCpilot XM and CrossCore XM
The observe symbol is used to highligt information in this document, such as differences between
product CCpilot and CrossCore product models.
The A symbol is used to highlight information specific for CCpilot XM All-Integrated.
The exclamation symbol is used to highlight important information.
Text formats used in this document.
Format
Use
Italics
Paths, filenames, definitions.
Bold
Command names and important information
1.3.Identification
On the side of the XM device there is a label containing version and serial numbers which identify
your unique computer. Take note of them. During service and other contact with the supplier it is
important to be able to provide these numbers.
1.4.Care
During welding or other service on the machine, all cables to the XM device shall be
disconnected.
Serviced shall only be made by authorised personnel. If the unit is opened by unauthorised
personnel, the guarantee will cease to be valid.
Scratches, or in the worst case damages, to the display occur easily if it comes in contact
with a sharp edge or hard material. In order to increase the longevity of the screen, this is
naturally something which should be avoided.
The Flash memory used for storage is durable; however as with all flash memory types the
write cycles are limited. Avoid unnecessary writing to the flash memory.
If the unit becomes too hot it will operate at a limited speed and can also be damaged.
Therefore, do not cover the unit by covering it, for example hanging a jacket or other
clothes on it.
Consider traffic safety when CCpilot XM is installed and whenever it is used. maximatecc
does not recommend that CCpilot XM or its accessories be used actively by the driver when
a risk of injury to people, or damage to property, is present.

CCpilot XM - Technical Manual
Date: Feb 10, 15
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Be advised that the XM device draws power from the vehicle battery. This can result in the
inability of the vehicle to start if the on-board computer has been on for a period of time
without the vehicle engine running.
1.5.Environment and Environmental Tolerance
The XM device has been designed to cope with tough environmental demands. Strict tests have
been conducted on the unit in order to ensure that it fulfils the expectations of a rugged unit. Much
work has been performed to choose and design internal components so that they, under all
circumstances and in the best possible way, provide you with a dependable and user-friendly
working instrument. Within the chapter Specifications, a list of standards can be found according
to which XM device has been tested and approved.
The XM device is preferably placed in a way that prevents exposure to water contact. It is also
important that it is mounted securely on a stand or the like to inhibit the unit from moving and
thereby becoming damaged, damaging the vehicle and/or people during, for example, a traffic
accident.
1.6.Cleaning
To ensure proper and reliable functionality over time, the unit shall be wiped cleaned of dirt and
dust. Use a suitable light damp rag to clean the unit.
Never use alkaline, alcoholic or other chemicals for cleaning which can damage the unit.

CCpilot XM - Technical Manual
Date: Feb 10, 15
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Light sensor
ON/OFF button
Increase and
decrease the display’s
brightness level
Status indicator
Touch screen
Buzzer
2. Overview
The XM device is a compact, robust and versatile on-board computer. It is equipped with, a large
number of connection alternatives such as CAN, COM, Ethernet and USB. CCpilot XM is also
equipped with a pressure-sensitive touch screen.
2.1.Front side
On the front face of CCpilot XM there is a touch screen, buttons for switching the unit on/off as
well adjusting the screens brightness level, a buzzer, status indicator and a light sensor.
2.2.Rear side
On the rear side of the XM device there are the external connectors, which are described in more
detail in the chapter Connectors. There are also mounting holes for fasteners in accordance with
VESA 75 on the rear side.
3.
Ground
Mounting holes,
VESA 75
GORE-TEX
membrane
External
connectors
Hatch to SIM and storage card
Status LED
(CrossCore XM)

CCpilot XM - Technical Manual
Date: Feb 10, 15
www.maximatecc.com
3. Installation
Install the device in such a way that is considered safe and does not expose any unnecessary stress
to the unit. In this section, some recommendations are made regarding installation.
3.1.Installing the SIM card
Installing the SIM card for the GPRS/GSM functionality requires the hatch on the top of the unit to
be opened. In such case the following preparations and precautions must be obeyed.
Make sure all cables are disconnected from the unit’s connectors
Place the unit on a dry, clean and ESD protected area
Remove the four M3 screws holding the hatch on the top of the unit using a T10 Torx
screwdriver.
Remove the hatch.
Carefully place the SIM card in the SIM card holder. Make sure it slides all the way in and
locks.
Assembly the unit in reverse order. Tighten the four M3 screws with a torque of 0.9 Nm
(0.66 ft-lbs).
3.2.Connecting to power supply
This instruction address vehicle installations but the principle is the same also for other types of
installations. See also the description of the pin outs for the Power Supply Connector under the
section External interface description.
Carefully follow the connection instructions below. Make sure that all contacts are angled
correctly and that they do not have to be forced, but lock gently and pliant.
GND (pin 3 and 4) is connected to the vehicle’s ground.
Battery (pin 1 and 2), i.e. the computer’s power supply (+24 VDC), should be connected
directly to the vehicle’s battery through 10 A fuses (F1). Wire gauges shall be dimensioned
with respect to cable length, supply voltage etc. Minimum cable area is 2x1 mm2 (2xAWG
18).
The ON/OFF (pin 5), i.e. the computer’s on/off signal is connected via the vehicles turnkey
signal or an external on/off switch (S1). If the vehicle has a main power switch (S1) the
computer shall be connected after it, as in the illustration below. The maximum allowed
input current for the on/off signal is 2.5 mA. The fuse F2 fuse rating and wire gauge shall
be dimensioned for the total switch current.

CCpilot XM - Technical Manual
Date: Feb 10, 15
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By connecting the power supply according to the illustration above, the device will automatically
start when the main switch or turnkey is turned on, and shut down when the switch or turnkey is
turned off. While the main switch is in the ON position, the computer can also be turned off and on
with the On/Off-button.
3.2.1. Precautions
If applicable connect the power supply to the device before any main switch, as per the illustration
above. If this is not possible, ensure that the device is turned off using for example the on/off
button or turnkey functionality before turning off the main switch or in any other way making the
computer powerless.
Sudden power disruptions may cause the device to shut down, potentially causing lost or corrupt
data. If for example the power fluctuates when starting the vehicle engine, the device should be
started after the vehicle engine is running.
Ensure that any application data is saved before turning off the device.
During welding or other service on the machine, all cables to the XM device shall be disconnected.
3.3.Mounting
CCpilot XM is preferably mounted on a VESA 75 bracket which allows adjustment of the display’s
position and angle.
To fasten, use the appropriate M6 cap screw of type MC6S (Allen) or MRT (Torx). The enclosure
has blind holes, which give a maximum thread depth in the enclosure of 12.5 mm. The maximum
torque for 8.8 graded screws is 9.8 Nm. Apply a thread locker in all bolt holes, e.g. Loctite 222.
CrossCore XM is preferably mounted using the mounting lugs on the base plate.
GND
1
2
3
4
F1
10 A
GND
BATTERY
S1
Power connector (X1)
5
Min: 2x1 mm2(2xAWG 18)
Min: 2x1 mm2(2xAWG 18)
F2
XX A
Unit A
GND
Unit B
GND
Imax 2.5 mA

CCpilot XM - Technical Manual
Date: Feb 10, 15
www.maximatecc.com
Ensure that CrossCore XM is mounted to a smooth, flat surface. Fastening the unit to an uneven
surface may stress the enclosure, damage the outer flange or possibly even flex the circuit board
inside, leading to a premature failure.
Ensure the mounting M8 Allen screws are of grade 8.8 or higher, are clean and dry, and apply
torque of about 25 Nm (18 ft-lbs). Use lock washers.
3.4.Environmental considerations
The device shall be placed in a way that prevents the unit from direct exposure to water.
Use caps on any connectors that do not have attached cables.
On the back side of the unit is a GORE-TEX®membrane located, seen as a small hole. This
membrane must never be faced upwards when the unit is mounted. Be cautious not to
insert any object into this hole since it can puncture the GORE-TEX®membrane, leaving
the unit unprotected from moisture and dust intrusion. If the membrane is punctured the
guarantee is void.
To enable sufficient cooling, the XM device must be installed so that air is able to circulate
around the device, avoid installing the device near hot air vents or the like. There must be
at least 50 mm free distance around the unit.
Loose mounting bolts are the most common reason for excessive vibration. Mounting bolts
may become loose due to improper techniques such as missing lock washers, over
tightening or under tightening. Proper tightening requires clean dry bolts, and a torque
wrench.
When CCpilot XM or any device is installed in a vehicle environment it is important that
the installation is traffic-safe. maximatecc does not recommend that CCpilot XM or its
accessories are used actively by the driver or operator when a risk of injury to people, or
damage to property, is present.
3.5.Cables
Cables shall be installed in such a way that they don’t run any risk of being damaged, pinched or
worn.
Avoid bending and twisting cables
Strain-relief on cables near the connection to the respective unit
Properly screw the connectors to give good contact and avoid unnecessary strain.
Shielded cables is recommended and in some cases necessary to ensure reliable
communication and appliance with industrial EMC standards.
Through adapter cables, as supplied by maximatecc, standard connectors can be connected to the
unit. The installation of these adapter cables should be placed in a protected, moisture-free space
and should be secured as well as strain-relived.
3.6.Antennas
Antennas must be attached to use the wireless interfaces. For information regarding each antenna
type, i.e placement, impedance and max gain, see the chapter Interface overview.