MEFE CAT 200BC User manual

MEFE—Mitchell Engineering Food Equipment Pty Ltd
23 Storie Street Clontarf QLD 4019 Australia
www.mefe.com.au | [email protected]
Page 1
[phone]
Free AU 1800 669 006
Operaon Manual
Electric Scaler / Scraper / Shaver
CAT 200BC / CAT 200BCEPS / CAT 200BCES
Revision 6

MEFE—Mitchell Engineering Food Equipment Pty Ltd
23 Storie Street Clontarf QLD 4019 Australia
www.mefe.com.au | [email protected]
Page 2
[phone]
Free AU 1800 669 006
Contents
1. Introducon.................................................................................................................... 3
1.1 Technical Specicaons ........................................................................................... 3
1.2 Machine Noise.......................................................................................................... 3
1.3 Machine Dimensions................................................................................................ 4
1.4 Machine Dimensions Diagram ................................................................................. 4
1.5 Labelled Diagram of Parts........................................................................................ 5
2. Installaon...................................................................................................................... 5
2.1 Direcon of Rotaon................................................................................................ 5
2.2 Choosing the Appropriate Locaon ......................................................................... 6
2.3 Power Supply Requirement ..................................................................................... 6
2.4 Connecng Power Source Wires.............................................................................. 6
2.5 Checking Power Wire Connecon............................................................................ 6
3. Operaon........................................................................................................................ 7
3.1 Safety Measures....................................................................................................... 7
3.2 Warning Plate........................................................................................................... 7
3.3 Warning Plate Diagram ............................................................................................ 7
3.4 Before Use................................................................................................................ 7
3.5 During Use................................................................................................................ 7
3.6 Aer Use................................................................................................................... 8
3.7 Emergency Stop ....................................................................................................... 8
3.8 Starng Up and Stopping ......................................................................................... 8
4. Instrucons for Use........................................................................................................ 8
4.1 General Instrucons................................................................................................. 8
4.2 CAT 200BC Scaling Fish............................................................................................. 9
4.3 CAT 200BCEPS Animal Scraping ............................................................................... 9
4.4 CAT 200BCES Animal Shaving................................................................................... 9
4.5 Cleaning and Washing.............................................................................................. 9
4.6 Maintenance ............................................................................................................ 10
5. Fault Finding................................................................................................................... 10
6. Exploded Drawing Diagram ........................................................................................... 10
7. Spare Parts...................................................................................................................... 11

MEFE—Mitchell Engineering Food Equipment Pty Ltd
23 Storie Street Clontarf QLD 4019 Australia
www.mefe.com.au | [email protected]
Page 3
[phone]
Free AU 1800 669 006
DECLARED NOISE EMISSION VALUES in accordance with ISO 7960.
Idling Operang
Declared A-weighted Sound Power Level, Lward, in dB re 1 pW 60 70
Declared A-weighted Emission Sound Pressure Level, IpAd, in
dB re 20 μPa, at the operators posion
50 60
Values determined according to specic test code ISO 3746.
1. Introducon
WARNING
The Electric Scaler / Scraper / Shaver is designed specically for cleaning and dehairing animals quick and eciently. Please
ensure that the animal is pre-scalded before using this machine, as scalding soens the hair and allows for easy dehairing. It is
vital to pracce the right safety precauons when using the machine as it is capable of inicng damage to the user. Please
ensure that you follow the according safety precauons closely as it is very important that the utmost care is taken when using
this machine.
PLEASE COMPLY WITH THE FOLLOWING:
• DO NOT use the machine unless you have read and completely understood this manual.
• DO NOT use the machine unless all the guards and safety devices are xed rmly into place.
• Disconnect the power source before maintenance, cleaning or adjusng of the machine and once you are nished with
the machine.
• Report all faults immediately.
1.1 Technical Specicaons
1.2 Machine Noise
Model Weight Horse Power Dimensions
(mm)
Rubber Tube
(mm)
Head
Electric Fish Scaler
CAT 200BC
16 0.37kW 425 x 240 x
275
1500 Large Scraping Handle
200BC32
Electric Scraper
CAT 200BCEPS
16 0.37kW 425 x 240 x
275
1500 Large Scraping Spindle
200BC61
Electric Shaver
CAT 200BCES
16 0.37kW 425 x 240 x
275
1500 Large Shaving Spindle
200BC70

MEFE—Mitchell Engineering Food Equipment Pty Ltd
23 Storie Street Clontarf QLD 4019 Australia
www.mefe.com.au | [email protected]
Page 4
[phone]
Free AU 1800 669 006
The emission levels quoted above are not necessarily safe work levels. While there is a relaon between emission levels and
exposure levels, this cannot be used reliably to determine whether or not further precauons are required. Also, the permissi-
ble exposure levels can vary from country to country. This informaon however will enable the machine user to make a beer
evaluaon of hazard and risk.
1.3 Machine Dimensions
CAT 200BC / CAT 200BCEPS / CAT 200BCES
D1 425mm
D2 1715mm
D3 165mm
H1 275mm
W1 240mm
1.4 Machine Dimensions Diagram

MEFE—Mitchell Engineering Food Equipment Pty Ltd
23 Storie Street Clontarf QLD 4019 Australia
www.mefe.com.au | [email protected]
Page 5
[phone]
Free AU 1800 669 006
Shaving /
Scraping /
Scaling
1.5 Labelled Diagram of Parts
2. Installaon
Ensure that the work table is suitable for purpose; consider factors of height, hygiene and safety to the user.
NOTE: Please ensure that the supply voltage corresponds with the voltage marked on the rang label and that the electrical
supply is disconnected before conducng any maintenance, adjustment or cleaning.
2.1 Direcon of Rotaon
When viewed from the front, the SCALING/SHAVING/SCRAPING SPINDLE should rotate an-clockwise

MEFE—Mitchell Engineering Food Equipment Pty Ltd
23 Storie Street Clontarf QLD 4019 Australia
www.mefe.com.au | [email protected]
Page 6
[phone]
Free AU 1800 669 006
Shaving /
Scraping /
200BC3070 Shaver Hand piece Complete

MEFE—Mitchell Engineering Food Equipment Pty Ltd
23 Storie Street Clontarf QLD 4019 Australia
www.mefe.com.au | [email protected]
Page 7
[phone]
Free AU 1800 669 006
2.2 Choosing the Appropriate Locaon
This product must be installed in a well lit place, away from corridors and doors and where passer-by's are not able to disturb
the machine. For safety precauons please ensure that the oor is a non-slip surface. The operang requirement temperatures
are within +5-40°C, while the relave humidity should be between 30% and 95%.
2.3 Power Supply Requirement
Insucient voltage from the factory power source may aect the power output of the motor and the funcon of the control-
ler .
IT IS IMPORTANT TO CONNECT THIS MACHINE TO THE CORRECT VOLTAGE IN THE FACTORY POWER SOUCE. USE ONLY AN
INDEPENDENT POWER SOURCE.
2.4 Connecng Power Source Wires
1. Before connecng the power wires make sure the voltage between the machine and your factory power source is the
same.
2. Connect the power wires to the L1, L2 and PE.
3. The machine must be properly grounded to prevent possible injury from electrical shock.
4. Connect the power wires from the machine bed to the electrical control box relave to connector type.
5. Qualied electrical personal should perform all electrical connecons.
WARNING: Grounding should be based on the local regulaons.
2.5 Checking Power Wire Connecon
Aer connecng the power wires it is necessary to check that they are connected to the correct connecon points. Aer
checking this turn on the switch, step on the foot switch and check to see if the scale knife is rotang.
Model kW Voltage Current Breaker
capacity
Wire size
CAT 200BC
CAT 200BCEPS
CAT 200BCES
0.37 110V / 200V 5.7 / 2.9 5~8A / 2.5~4.1A 2.0mm²

MEFE—Mitchell Engineering Food Equipment Pty Ltd
23 Storie Street Clontarf QLD 4019 Australia
www.mefe.com.au | [email protected]
Page 8
[phone]
Free AU 1800 669 006
3. Operaon
3.1 Safety Measures
Following safety procedures in the operaon of the machine is of the utmost importance to avoid bodily damage to the opera-
tor. Personal safety exceeds importance over the quick operaon of the machine in all situaons. It is recommended that only
the people who have undergone the correct training in operang the machine use the machine. Operators must be made
aware of the dangerous factors and safety measures.
3.2 Warning Plate
The machine has warning symbols aached on it, as shown across, to ensure proper and safe operaon.
These symbols are used on the machine to indicate points or instances of specic danger to operang
personnel.
3.3 Warning Plate Diagram
3.4 Before Use
• The machine is delivered with the applicable end removed (scaling / scraping / shaving).
• The machine must be installed at a height which is suitable for the operator. Ensure that the exible casing is not
kinked. For best results and longevity of the drive cable please ensure the drive motor is behind the operator at the
same work height—avoid bending the drive cable.
• Ensure operator is properly protected wearing gloves, armguards and aprons that are cut proof.
3.5 During Use
• Check that the rubber tube is not kinked.
• Do not touch the body of the machine during use.

MEFE—Mitchell Engineering Food Equipment Pty Ltd
23 Storie Street Clontarf QLD 4019 Australia
www.mefe.com.au | [email protected]
Page 9
[phone]
Free AU 1800 669 006
3.6 Aer Use
Turn the switch to stop the machine. In order to prevent accidental starng, also remove the plug from the wall socket. DO
NOT touch the machine body right aer operaon whilst the machine is cooling down.
3.7 Emergency Stop
During the operaon of the machine, if any malfuncons occur, press this switch to stop all moon. When restarng the ma-
chine remember to turn this switch to the right to release it.
3.8 Starng Up and Stopping
1. Take a rm hold of the handle of the machine.
2. Turn on the switch.
3. Step on the foot switch to rotate the knife.
Stop stepping on the foot switch to cease the knife. Then turn the switch o.
4. Instrucons for Use
4.1 General Instrucons
CORRECT USE INCORRECT USE

MEFE—Mitchell Engineering Food Equipment Pty Ltd
23 Storie Street Clontarf QLD 4019 Australia
www.mefe.com.au | [email protected]
Page 10
[phone]
Free AU 1800 669 006
4.2 CAT 200BC Scaling Fish
1. Begin by placing the sh on a study surface/table.
2. Using your le hand, take hold of the sh by its head. Hold the handle in your right hand and move it gently along the
body of the sh, starng at the tail then towards the head. Make sure not to kink the rubber tube.
3. To clean the rotang scaling knife if it gets clogged with scales, rinse with clean, owing water. ALWAYS stop the ma-
chine for cleaning.
4. Never put your ngers, or any other object which could cause an accident near the rotang scale knife.
4.3 CAT 200BCEPS Animal Scraping
1. Begin by scalding the animal in hot water—62Degrees Celsius .
2. Using your le hand, take hold of the animal. Hold the handle in your right hand and move it gently along the body of
the animal.
3. Make sure not to kink the rubber tube.
4. To clean the rotang scraping knife if it gets clogged with bristles, rinse with clean, owing water. ALWAYS stop the ma-
chine for cleaning. It is safe to run the machine under water.
5. Never put your ngers, or any other object which could cause an injury near the rotang scraping knife.
4.4 CAT 200BCES Animal Shaving
 Begin by scalding the pig / GOAT / SHEEP in hot water—62 Degrees Celsius.
2. Using your le hand, take hold of the animal. Hold the handle in your right hand and move it gently along the body of
the animal.
 Make sure not to kink the rubber tube.
 To clean the rotang shaving knife if it gets clogged with hair, rinse with clean, owing water. ALWAYS stop the machine
for cleaning. It is safe to run the shaving head under water.
 Never put your ngers, or any other object which could cause an accident near the rotang shaving knife.
We recommend:
• User wears chain mesh cut proof gloves when operang the machine.
• Average use of 20-30 minutes before the machine needs to be stopped for a while.
• Operang this machine with two people will ensure the most comfortable use.
• Aer use, add grease to the exible sha to extend the life of the machine. Completely remove the inner cable and cov-
er completely in food grade grease.

MEFE—Mitchell Engineering Food Equipment Pty Ltd
23 Storie Street Clontarf QLD 4019 Australia
www.mefe.com.au | [email protected]
Page 11
[phone]
Free AU 1800 669 006
4.5 Cleaning and Washing
Disconnect the plug from the wall socket. The scaling/scarping/shaving end of the machine may be washed in warm water us-
ing detergent and a dish brush. The rubber and the machine itself may be wiped clean using a damp cloth. DO NOT use running
water to clean the motor, DO NOT wet the switch and DO NOT use a pressure hose.
4.6 Maintenance
The machine does not require maintenance, except for daily cleaning. The service life of the casing wire can be increased by
oiling. When necessary the casing and exible wire must be replaced. DO NOT wash the machine with a shower.
5. Fault Finding
6. Exploded Drawing Diagram
Fault Cause Suggeson
The machine does not start (a) The plug is not aached to the sock-
et
(b) The switch is broken
(c) The electrical cord is broken
Contact an authorized electrician or the
manufacturer.
The knife end does not rotate The rubber tube is broken Replace the rubber tube
The rubber tube is fractured The rubber tube is broken Replace the rubber tube
The scales/hair will not come o The knife end is blunt
OR
Incorrect or insucient scalding
(a) Use a ne le to sharpen the teeth of
the knife
(b) Replace the knife

MEFE—Mitchell Engineering Food Equipment Pty Ltd
23 Storie Street Clontarf QLD 4019 Australia
www.mefe.com.au | [email protected]
Page 12
[phone]
Free AU 1800 669 006
7. Spare Parts
200BC61 Large Scraping Spindle
200BC70 Large Shaver Spindle COMPLETE
200BC70B Shaving Blades
200BC413 Mounng Screws
200BC32 Fish scaling Spindle
200BC414 Spindle grub screws set ( 2 x grubs and Allen key)
200BC18 Transmission Sha
200BC19 FLANGE Connecng Plate
200BC23 Rubber Handle
171-500-010 Food Grade Grease
200BC 20B Drive Flex Sha 1.5M Long
200BC 20D Drive Flex Sha 2M Long
200BC 20C Drive Flex Casing 1.5M Long
200BC 20E Drive Flex Casing 2M Long
200BC35 Handle Bush

MEFE—Mitchell Engineering Food Equipment Pty Ltd
23 Storie Street Clontarf QLD 4019 Australia
www.mefe.com.au | [email protected]
Page 13
[phone]
Free AU 1800 669 006
Handle—Side View
200BC30
Bush—Side View Bush—Boom View
200BC35 200BC35
Bush—Top View
200BC35
Locking Ring
200BC29
Nut
200BC34
8. SPARE PARTS (cont.)
200BC3070 Shaver Hand
piece Complete

MEFE—Mitchell Engineering Food Equipment Pty Ltd
23 Storie Street Clontarf QLD 4019 Australia
www.mefe.com.au | [email protected]
Page 14
[phone]
Free AU 1800 669 006
8. SPARE PARTS (cont.)
NO. ITEM QUANTITY NO. ITEM QUANTITY
1Machine Base 121 Locking Ring 1
2Machine Case 121 Screw 2
3Motor 123 Rubber Handle 2
4Handle 124 Screw 4
5Foot Pad 425 Screw 14
6Nut 826 Sha 1
7Spring Washer 827 Bearing 1
8Washer 828 Bearing 1
9Screw 429 Locking Ring 1
10 Screw 230 Handle 1
11 Washer 231 Oil Seal 2
12 Spring Washer 232 Scaling knife 1
13 Protect Cover 133 Screw 1
14 Bush 134 Nut 1
15 Screw 435 Bush 1
16 Nut 436 Cover 1
17 Spring Washer 437 Screw 5
18 Transmission Sha 138 Switch 1
19 Flange 139 Emergency stop 1
20 Flexible wire set 161 Big Scale knife Opon