Vertiv Netsure User manual

NetSure™
DC/DC Converter Module
User Manual (UM1C400483500e / 11XA9076RJ), Revision G
Specification Number: 1C400483500e
Model Number: C400/48-3500e

Vertiv |NetSure DC/DC Converter Module User Manual (1C400483500e / 11XA9076RJ)|Rev. G
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The information contained in this document is subject to change without
notice and may not be suitable for all applications. While every precaution
has been taken to ensure the accuracy and completeness of this
document, Vertiv Group Corporation assumes no responsibility and
disclaims all liability for damages resulting from use of this information or
for any errors or omissions. Refer to other local practices or building codes
as applicable for the correct methods, tools, and materials to be used in
performing procedures not specifically described in this document.
This document may contain confidential and/or proprietary information of
Vertiv Group Corporation, and its receipt or possession does not convey
any right to reproduce, disclose its contents, or to manufacture or sell
anything that it may describe. Reproduction, disclosure, or use without
specific authorization from Vertiv Group Corporation is strictly prohibited.
Vertiv and the Vertiv logo are trademarks or registered trademarks of
Vertiv Group Corporation. NetPerform™, NetReach™, NetSure™ and
NetXtend™ are trademarks of Vertiv Energy Systems, Inc. All other
trademarks are the property of their respective owners.
© 2017 Vertiv Energy Systems, Inc. All rights reserved.

Vertiv |NetSure DC/DC Converter Module User Manual (1C400483500e / 11XA9076RJ)|Rev. G
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TABLE OF CONTENTS
Admonishments Used in this Document............................................................4
Important Safety Instructions ..............................................................................5
General Safety ...........................................................................................................................................................5
Voltages...........................................................................................................................................................................5
DC Input Voltages........................................................................................................................................................ 5
DC Output and Battery Voltages .................................................................................................................. 5
Personal Protective Equipment (PPE)............................................................................................. 6
Hazardous Voltage.............................................................................................................................................. 6
Handling Equipment Containing Static Sensitive Components............................. 6
Static Warning...........................................................................................................7
Introduction ...............................................................................................................9
Overview.........................................................................................................................................................................9
Specifications ............................................................................................................................................................ 9
DC Output Ratings ......................................................................................................................................................9
DC Input Ratings ...........................................................................................................................................................9
Environmental Ratings ......................................................................................................................................... 10
Compliance Information........................................................................................................................................11
Standard Features ......................................................................................................................................................11
Mechanical Specifications................................................................................................................................. 14
Operation.................................................................................................................. 15
Local Indicators.....................................................................................................................................................15
Converter High Voltage Shutdown and Lockout Restart...........................................15
Installing Converter Modules...................................................................................................................16
Troubleshooting and Repair................................................................................ 18
Troubleshooting ...................................................................................................................................................18
Converter Current Sharing Imbalanced................................................................................................18
Converter Fault Symptoms and Troubleshooting......................................................................18
Replacement Procedures...........................................................................................................................20
Converter Module Replacement................................................................................................................ 20
Converter Fan Replacement............................................................................................................................21

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ADMONISHMENTS USED IN THIS DOCUMENT
DANGER
! Warns of a hazard the reader
will
be exposed to that will
likely
result
in death or serious injury if not avoided. (ANSI, OSHA)
WARNING
! Warns of a potential hazard the reader
may
be exposed to that
could
result in
death or serious injury if not avoide
d. This admonition is not used for situations that pose a
risk only to equipment, software, data, or service. (ANSI)
CAUTION
! Warns of a potential hazard the reader
may
be exposed to that
could
result in minor or moderate injury if not avoided. (ANSI, OSHA) This admonition is not
used for situations that pose a risk only to equipment, data, or service, even if such use
appears to be permitted in some of the applicable standards. (OSHA)
ALERT
! Alerts the reader to an action that
must be avoided
in order to protect
equipment, software, data, or service. (ISO)
ALERT
! Alerts the reader to an action that
must be performed
in order to prevent
equipment damage, software corruption, data loss, o
r service interruption. (ISO)
FIRE SAFETY
! Informs the reader of fire safety information, reminders, precautions,
or policies, or of the locations of fire
-fighting and fire-safety equipment. (ISO)
SAFETY
! Informs the reader of general safety information, reminders, precautions, or
policies not related to a particular source of hazard or to fire safety. (ISO, ANSI, OSHA)

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IMPORTANT SAFETY INSTRUCTIONS
General Safety
DANGER! YOU MUST FOLLOW APPROVED SAFETY PROCEDURES.
Performing the following procedures may expose you to hazards. These procedures should be
performed by qualified technicians familiar with the hazards associated with this type of equipment.
These hazards may include shock, energy, and/or burns. To avoid these hazards:
a) The tasks should be performed in the order indicated.
b) Remove watches, rings, and other metal objects.
c) Prior to contacting any uninsulated surface or termination, use a voltmeter to verify that no voltage
or the expected voltage is present. Check for voltage with both AC and DC voltmeters prior to
making contact.
d) Wear eye protection.
e) Use certified and well maintained insulated tools. Use double insulated tools appropriately rated for
the work to be performed.
f) For systems operating with 400 VDC power, do not work on an energized system without full arc
flash and PPE protection.
Voltages
DC Input Voltages
DANGER! This system operates from 400 VDC input voltage capable of producing fatal electrical
shock.
DC Output and Battery Voltages
DANGER! This system produces DC power and may have a battery source connected to it. Although
the DC voltage is not hazardously high, the converters and/or battery can deliver large amounts of
current. Exercise extreme caution not to inadvertently contact or have any tool inadvertently contact an
output terminal or battery terminal or exposed wire connected to an output terminal or battery terminal.
NEVER allow a metal object, such as a tool, to contact more than one termination or battery terminal at a
time, or to simultaneously contact a termination or battery terminal and a grounded object. Even a
momentary short circuit can cause sparking, explosion, and injury.

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Personal Protective Equipment (PPE)
DANGER! ARC FLASH AND SHOCK HAZARD.
Appropriate PPE and tools required when working on this equipment. An appropriate flash protection
boundary analysis should be done determine the “hazard/risk” category, and to select proper PPE.
This product is intended only for installation in a Restricted Access Location.
Only authorized and properly trained personnel should be allowed to install, inspect, operate, or maintain
the equipment.
Do not work on LIVE parts. If required to work or operate live parts, obtain appropriate Energized Work
Permits as required by the local authority, per NFPA 70E “Standard for Electrical Safety in the
Workplace”.
Hazardous Voltage
DANGER! HAZARD OF ELECTRICAL SHOCK.
More than one disconnect may be required to de-energize the system before servicing.
Handling Equipment Containing Static Sensitive Components
ALERT! Installation or removal of equipment containing static sensitive components requires careful
handling. Before handling any equipment containing static sensitive components, read and follow the
instructions contained on the Static Warning Page.

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STATIC WARNING
This equipment contains static sensitive components. The warnings listed below must be observed to
prevent damage to these components. Disregarding any of these warnings may result in personal injury
or damage to the equipment.
1. Strictly adhere to the procedures provided in this document.
2. Before touching any equipment containing static sensitive components, discharge all static
electricity from yourself by wearing a wrist strap grounded through a one megohm resistor. Some
wrist straps have a built-in one megohm resistor; no external resistor is necessary. Read and follow
wrist strap manufacturer’s instructions outlining use of a specific wrist strap.
3. Do not touch traces or components on equipment containing static sensitive components. Handle
equipment containing static sensitive components only by the edges that do not have connector
pads.
4. After removing equipment containing static sensitive components, place the equipment only on
conductive or anti-static material such as conductive foam, conductive plastic, or aluminum foil. Do
not use ordinary Styrofoam™or ordinary plastic.
5. Store and ship equipment containing static sensitive components only in static shielding containers.
6. If necessary to repair equipment containing static sensitive components, wear an appropriately
grounded wrist strap, work on a conductive surface, use a grounded soldering iron, and use
grounded test equipment.

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INTRODUCTION
Overview
The C400/48-3500e is a compact DC/DC converter which offers efficient power conversion. It operates from a
nominal +400Vdc source to provide nominal -48Vdc load power.
Specifications
DC Output Ratings
•Voltage: Nominal -48 volts DC, positive ground. Output voltage is adjustable from -42 to -58 volts DC
via the associated controller.
•Nameplate Rating: -48 to -58Vdc, 3500W.
•Regulation:
a) Output Voltage Tolerance: < ±0.6% when the load is 5%-100% and the temperature is 25°C.
b) Dynamic Response: The dynamic response time at rated input and output voltage is ≤ 200us and
overshot ≤ 5% for load changes at 50%-25%-50% and 50%-75%-50%.
c) The output voltage is accurate at half load. At half load, the error of output voltage is ≤ ±100mV.
Static regulation will give other voltage depending on load. The default value at half load is 53.5V.
•Filtering:
a) Wideband noise is <20mV between 25Hz-20kHz.
b) Peak-peak voltage is ≤ 250mV at 0-100MHz and normal output voltage.
c) Psophemetic noise voltage is ≤ 2mVat 300-3400Hz.
d) Wideband noise voltages are ≤ 50mV at 3.4 kHz-150 kHz and ≤ 20mV at 0.15MHZ-30MHz.
e) Discrete noise voltages are ≤ 5mV at 3.4-150 KHz, ≤ 3mV at 150-200 KHz, ≤ 2mV at 200-500KHz,
and ≤ 1mV at 500-30000 KHz.
•Output over Current Protection: The converter has an appropriate fuse in the negative output.
DC Input Ratings
•Rated Input Voltage Range: 260Vdc to 400Vdc.
•Inrush Current: The peak value of the inrush current does not exceed 1.5 times the rated input steady-
state peak value.
•Static Line Regulation: ≤ ±0.1% over the operating nominal input voltage range at nominal frequency.
Output voltage static regulation with temperature variation meets the temperature coefficient.
•Temperature Coefficient: ≤ ±0.02%/°C over the specified operating temperature range.
•Input Voltage Protection: The converter will shut down at low or high voltage input. Refer to the
following:
a) Low Voltage Disable Point: 255Vdc±5Vdc; hysteretic at least 15Vdc for restart.

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b) High Voltage Disable Point: 405Vdc±5Vdc; hysteretic at least 10Vdc for restart.
•Typical Input Data: When equipped with one DC-DC converter.
a) See Table 1.
b) Maximum Input Current: 14.6Adc maximum @ 260Vdc input voltage, 3500 Watt output.
c) Efficiency: The efficiency is 96.5% at 30%-70% load when the input voltage is 380V and output
voltage is 54V.
Table 1:
Typical Input Data
Input
Voltage
Percent
of Full Load
Input Current
(Amps)
Efficiency
(%)
Typical Heat
Dissipation
(BTU/Hr)
380 VDC
10
0.92
92.53
82.9
20
1.84
95.85
95.38
30
2.76
96.86
109.17
40
3.72
96.92
143.77
50
4.68
96.87
183.45
60
5.60
97.10
204.16
70
6.56
96.83
260.9
80
7.52
96.71
310.15
90
8.48
96.55
366.16
100
9.48
96.18
450.03
NOTE!
The output voltage of the DC-DC converter is initially adjusted to 48 volts DC at 50% load and
380 volts DC input.
Environmental Ratings
•Operation Temperature Range: -40°C to +75°C (-40°F to +167°F), -20°C to +45°C (-4°F to +113°F) with
full performance.
•Storage Ambient Temperature Range: -40°C to +70°C (-40°F to +158°F).
•Humidity: This converter is capable of operating in an ambient relative humidity range of 0 to 95%, non-
condensing.
•Altitude: The maximum operating ambient temperature should be derated by 3°C per 1000 feet at an
elevation of 6,000 feet.
•Ventilation Requirements: The converter is fan cooled and utilizes front to back forced ventilation.
•Audible Noise: With a single converter installed and operating, the audible noise measured in front of
converter at a 0.6m distance from a horizontal line from the middle of converter does not exceed 50
dBA with a temperature of 25°C.
•Over Voltage Category: II.
•Power Distribution System: TN/TT/IT.

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NOTE!
The converter is recommended to be used in an environment with Pollution of Degree 2 or less.
Pollution Degree 2 applies where there is only non-conductive pollution that might temporarily become
conductive due to occasional condensation (such as the office environment).
Compliance Information
•Safety Compliance: This unit meets the requirements of UL 60950-1, Standard for Information
Technology Equipment, and is UL Recognized as a power supply for use in Telephone, Electronic Data
Processing or Information Processing Equipment.
•EMC: This unit meets EN300 386:2001, Class A, other than Telecom centers.
•EFT: This unit meets EN61000-4-4, EFT will be fulfilled for DC terminals at 4KV (CM) with criteria B and
signal line at 1KV (CM) with criteria B.
•ESD: This unit meets EN61000-4-2; requirements are 4KV air for criteria A 6KV contact and 8KV air for
criteria B.
•Radiated Electrical Fields: This unit meets EN61000-4-3. 10V/m in the frequency range 80MHZ-1GHz
and 1.4-2GHz with criteria A will be fulfilled.
•Power Frequency Magnetic Field: This unit meets EN61000-4-8. 30A/m magnetic field at 50Hz will be
fulfilled for criteria A.
•Radiated Emission: For electrical field, meets EN55022 Class A between 30MHZ-1GHZ. For a
standalone converter the levels are 6db below the class A limits.
•Climatic Environment:
a) Transportation: Meets ETS 300 019-1-2, Class 2.3.
b) Storage and Handling: Meets ETS 300 019-1-1, Class 1.2.
c) Operation: Meets ETS 300 019-1-3, Class3.2.
d) Transportation, Storage and Handling, Operation: Meets Telcordia GR-63-Core, Chapter 4.
Standard Features
•Type of Power Conversion Circuit: High Frequency.
•Input Voltage Protection:
a) Fusing: A non-user replaceable fuse is located in the positive and negative input lead of each DC-
DC converter.
b) High and Low Input Voltage Inhibit: The converter shuts down at low or high input voltage.
1. Low Voltage Disable Point: 255Vdc ±5Vdc; hysteretic at least 15Vdc for restart.
2. High Voltage Disable Point: 405Vdc ±5Vdc; hysteretic at least 10Vdc for restart.
•Output Protection:
a) Overvoltage Protection: When output voltage goes above a preset value (59.5±0.5V, not to exceed
60V for more than 50ms), the converter shuts down. Software settable HVSD level (from controller)
56V-59V.

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b) Power Limit: Output power is limited to 3500W.
c) Over Temperature Protection: The operation of a DC-DC converter will automatically shut down
and lock out if the internal temperature of the module exceeds a predetermined value. Operation
will automatically resume after the over-temperature condition is corrected.
•Series Paralleling Output FET: A series paralleling output FET is provided in each DC-DC converter.
This allows the modules to be paralleled for redundancy.
•Hot Swappable: The converter is designed to be plug-and-play. The converter can be inserted or
removed from a live DC power system with no damage. When the converter is plugged into the system,
the system output voltage will not be affected.
•Cooling: Each converter contains a fan for forced convection cooling.
a) Fan Fault Protection: The converter shuts down and its alarm indicator (red) flashes if the fan fails.
Fan failure is detected and reported to controller. The fan is field replaceable.
b) Fan Control: Fan speed is continuously variable. When input voltage is within normal range, the
built-in processor adjusts fan speed according to the converter’s output power. For example, a
higher output power increases the fan speed.
•Communication Failure: The protection indicator (yellow) will flash should communication between the
converter and associated system controller fail. The failure information will be reported to the
associated system controller and the controller will process the failure accordingly. During a
communication failure, the converter output voltage will automatically adjust to 48.00Vdc. The
converter will revert to normal operation once normal communication is restored.
•Monitoring Function: The converter has a built-in advanced DSP (Digital Signal Processor) that
monitors and controls the operation of the converter. The DSP also communicates with the associated
system controller in real time through the CAN bus. Table 2lists the different commands and
information exchanged between the converter and the controller.
•External Alarm: Provided via the associated controller. Refer to the separate power system
documentation for a description of available external alarms.
•Battery Management Function: The converter can receive commands from controller to realize battery
management function such as charge current limit, temperature compensation, equalize, float, discharge
test and so on.
•Walk-in Function: The rise time of the converter output voltage is > 8s at 90% of the rated load, and the
maximum time is 124s at 100% of the rated load.
The feature is selectable (on/off) and configurable in seconds through the controller.

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Table 2:
Monitoring Function
Commands / signals that can be
received by the Converter from the
Controller.
Information gathered by the
Controller from the Converter.
•Turn On/Off
•HVSD Reset
•Current Limit Adjustment
•Voltage Adjustment
•Fan Speed Control Enable/Disable
•HVSD Threshold
•Output Voltage
•Output Current
•Current Limit Setting
•Temperature
•Over Voltage Setting
•On/Off Status
•Fault Alarms, such as:
•HVSD
•Fan Fail
•EEPROM Failure
•Protection Alarms, such as:
•Input Voltage Protection
•High Temperature Protection
•Thermal Derating
•Address
•Code
•Date
•Software Version
•
Hardware Version
•Interval Start Function: The time period between starting each converter in the system can be set via
controller. It reduces the inrush current which draw from the 400V power and improve the stabilization
of the whole system.
•Power Derating Based on Temperature: The converter delivers full power when operating at an ambient
temperature of +45°C (+113°F) or below. Each converter continuously monitors the ambient
temperature surrounding the power conversion circuit. If this temperature for any reason (such as a
high ambient temperature or failed fan) increase above approximately +45°C (+113°F), the converter will
not shut down. Rather, the converter limits its maximum output power to maintain the temperature of
the power conversion circuit within design parameters. Operation between +45°C (+113°F) and +75°C
(+158°F) will result in output power being decreased. Full power capability is restored when the
temperature decreases to below approximately +45°C (+113°F). Refer to Figure 1to review the
relationship between the output power and the ambient temperature.

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WARNING! The module is rated for continuous operation at full output power up to +45°C (+113°F).
Operation between +45°C (+113°F) and +75°C (158°F) will result in output power decreasing. Operation
above +75°C (+158°F) is considered abnormal and should be used on a temporary1 basis only.
1Temporary Operation at Abnormal Temperature: Temporary operation refers to a period of not
more than eight consecutive hours per day, and a total of not more than 15 days in a year. (This
refers to a total of 120 hours in any given year, but no more than 15 occurrences in that one year
period.)
Figure 1:
Typical Thermal Power Limit Curve
Mechanical Specifications
•Weight: 3.5kg (7.7 lbs).
•Dimensions (H x W x D): 5.20” (132mm) x 3.36” (85.3mm) x 11.3” (287mm).
•Local Controls: None.
•Local Status and Alarm Indicators:
a) Power (Green)
b) Protection (Yellow)
c) Alarm (Red)
0
20
40
60
80
100
120
-40 -20 020 40 60 80 100
% of output power
For C400/48-3500e Temperature (
℃
)
C400/48-3500e Output power vs. Temperature
at 400Vdc ≥Vin ≥ 290 Vdc

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OPERATION
Local Indicators
Location and Identification: Refer to Figure 2.
Description: There are three (3) indicators located on the converter’s front panel. The functions of these
indicators are as shown in Table 3.
NOTE!
DC voltage must be present at the converter output terminals (from battery or an operating
converter) or DC voltage at the input terminals.
Converter High Voltage Shutdown and Lockout Restart
Procedure
Remove the converter, wait 30 seconds or more (until the LEDs on the converter extinguish), then re-insert the
converter.
The converter may also be restarted from the controller. Refer to the controller’s documentation.
Figure 2:
Local Indicator Locations
Protection Indicator
(Yellow)
Alarm Indicator
(Red)
Power Indicator
(Green)

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Table 3:
DC-DC Converter Indicators
Indicator Normal State Alarm State Alarm Cause
Power
(Green) On
Off No input voltage.
Internal input fuse open.
Flashing The converter is being identified by
the controller.
Protection
(Yellow) Off
On
DC input under/over voltage.
PFC over-voltage.
Moderate load sharing imbalance.
Converter not inserted into the slot
completely.
Converter over-temperature
protection.
Converter in ECO Standby Mode
when ECO Mode is active in controller.
Flashing
Loss of communication with the
controller (the converter can provide
power).
Input voltage is AC.
Alarm
(Red) Off
On
Severe load sharing imbalance.
Converter output disabled for any
reason, including overvoltage
shutdown and internal output fuse
open.
Converter addresses contradictory.
Flashing
Fan not operating (converter shuts
down).
Installing Converter Modules
Converters can be inserted or removed with power applied (hot swappable).
NOTE!
Each converter locks into a module mounting shelf by means of a latch located on the underside
of the converter module. The latch and converter module handle are interactive. Push the handle into
the converter module’s front panel, and the latch will pop out from the converter module bottom. Click
the handle to pop it out from the converter module’s front panel, and the latch will retract back into the
converter module. The latch mechanism is shown in
Figure 3
.
CAUTION! This converter contains double pole/neutral fusing. Parts of the equipment that remain
energized might represent a hazard during servicing after operation of the fuse. This fuse is not
customer replaceable.
WARNING! To prevent damage to the latching mechanism, ensure the handle is in the open position
when installing or removing a converter module. NEVER hold the handle in the closed position when
installing a converter into a shelf.

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Procedure
NOTE!
Refer to
Figure 3
as this procedure is performed.
1. Unpack the module.
2. If present, remove blank cover panels from the module mounting positions into which converter modules
are to be installed.
3. Place the module into an unoccupied mounting slot without sliding it in completely.
4. Push the converter module handle in and release in order to pop it forwards out of the converter
module’s front panel (this will also retract the latch mechanism located on the underside of the
converter module).
5. Push the converter module completely into the shelf.
6. Push the handle into the front panel of the converter module. This will also cause the latch mechanism
located on the underside of the converter module to lock the converter module securely to the shelf.
7. Repeat the above steps for each converter module being installed in the system.
8. After the converter modules are physically installed in the mounting shelf(s), they are ready for
operation immediately after power is supplied to them.
9. Certain functions (i.e. converter current limit, converter addressing) may require adjustment when
adding or replacing a converter module. Refer to the power system documentation for instructions.
Figure 3:
Installing Converter
Latch
Handle

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TROUBLESHOOTING AND REPAIR
Troubleshooting
Converter Current Sharing Imbalanced
When multiple converters are operating in parallel and the load is greater than 10%, if the current sharing
imbalance among them is greater than 3%, check if the converter is properly seated in the shelf.
If the current sharing imbalance still persists following the verification suggested above, replace the converter
exhibiting the current imbalance.
Converter Fault Symptoms and Troubleshooting
The fault indicators that can be displayed by the converter are as follows. Refer to Table 4for a list of possible
causes and corrective actions.
•Power Indicator (Green) OFF
•Protection Indicator (Yellow) ON
•Protection Indicator (Yellow) Flashing
•Alarm Indicator (Red) ON
•Alarm Indicator (Red) Flashing

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Table 4:
Converter Troubleshooting
Symptom Possible Cause(s) Suggested Action(s)
Power
Indicator
(Green) Off
No input voltage. Make sure there is input voltage.
Internal input fuse
open. Replace the converter.
Protection
Indicator
(Yellow) On
DC input under/over
voltage.
Correct the DC input voltage to within the
acceptable range.
PFC over-voltage.
Replace the converter.
Moderate load sharing
imbalance.
Check if the converter is properly seated in
the module mounting assembly. If this does
not correct the fault, replace the converter.
Converter not
inserted into the slot
completely.
Remove and properly insert the converter.
Converter over-
temperature
protection.
Fan rotor blocked: remove any object that
may be blocking the fan.
Ventilation blocked (inlet or outlet): remove
any object that may be blocking the inlet or
outlet.
Ambient temperature too high or rectifier inlet
too close to a heat source: lower the ambient
temperature or relocate the heat source.
Converter in ECO
Standby Mode when
ECO Mode is active in
controller.
--
Protection
Indicator
(Yellow)
Flashing
Loss of
communication with
controller (the
converter can provide
power).
Check the communication cables.
Remove and properly insert the converter.
Input voltage is AC.
Correct the input voltage.
Alarm
Indicator
(Red) On
Severe load sharing
imbalance.
Converter output
disabled for any
reason, including
overvoltage shutdown
and internal output
fuse open.
Remove the converter, wait 30 seconds or
more (until the LEDs on the converter
extinguish), then re-insert the converter.If
converter fails to start, shuts down again, or
load sharing imbalance persists; replace the
converter.
Converter addresses
contradictory. Replace the converter.
Alarm
Indicator
(Red) Flashing
Fan not operating
(converter shuts
down).
Replace the fan.

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Replacement Procedures
Converter Module Replacement
Converter modules can be inserted or removed with power applied (hot swappable).
NOTE!
Each converter locks into a module mounting shelf by means of a latch located on the underside
of the converter module. The latch and converter module handle are interactive. Push the handle into
the converter module’s front panel, and the latch will pop out from the converter module bottom. Click
the handle to pop it out from the converter module’s front panel, and the latch will retract back into the
converter module. The latch mechanism is shown in
Figure 3
.
DANGER! Take care when removing a converter that was in operation, as converter surfaces could be
very hot.
WARNING! To prevent damage to the latching mechanism, ensure the converter module handle is in
the open position when installing or removing a converter module. NEVER hold the handle in the closed
position when installing a converter into a shelf.
Procedure
NOTE!
Refer to
Figure 3
as this procedure is performed.
1. Performing this procedure may activate external alarms. Do one of the following. If possible, disable
these alarms. If these alarms cannot be easily disabled, notify the appropriate personnel to disregard
any alarms associated with this system while this procedure is performed.
2. On the converter module to be removed, push the converter module handle in and release in order to
pop it forwards out of the converter module’s front panel (this will also retract the latch mechanism
located on the underside of the converter module). Refer to Figure 3.
3. Slide the converter out by pulling forwards.
4. Place the replacement converter module into the mounting position without sliding it in completely.
5. On the replacement converter module, push the converter module handle in and release in order to pop
it forwards out of the converter module’s front panel (this will also retract the latch mechanism located
on the underside of the converter module). Refer to Figure 3.
6. Push the converter module completely into the shelf.
7. Push the handle into the front panel of the converter module. This will also cause the latch mechanism
located on the underside of the converter module to lock the converter module securely to the shelf.
8. Certain functions (i.e. converter current limit, converter addressing) may require adjustment when
adding or replacing a converter module. Refer to the power system documentation for instructions.
9. After the converter modules are physically installed in the mounting shelf(s), they are ready for
operation immediately after power is supplied to them. Verify that the converter modules are operating
normally.
10. Enable the external alarms, or notify appropriate personnel that this procedure is finished.
11. Ensure that there are no local or remote alarms active on the system.
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