Merax CTYP-100 User manual

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Magnetic drill model CTYP-100
Operator's Manual:
For your own safety, before using the equipment, check voltage
and see if all accessories and parts are well fastened to the
machine. If you have any question whatsoever, contact Merax's
technical assistance service before using the Merax CTYP-100
Magnetic Drill.
Voltage
220V
Motor
1800 W
Max. cutting ø
100 mm
Max. Depth of Cut
60 mm
Rotation
82/180/245/535 RPM
Size (mm)
710 x 490 x 165
Magnet Force
32000 N
Weight
29 kg.
Safety Instructions
•Connected ground wiring. Merax CTYP-100 must not be
used without ground wiring. Do not change/damage cord
or plug.
•Avoid direct contact between your body and surfaces to
eliminate the risk of electric shock
•Do not expose the Merax CTYP-100 Drill or its tools to the
rain or damp places to avoid the risk of electric shock.
•Never carry your Merax CTYP-100 by the power supply
cord. This can damage your machine and volt electric
shock.

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•When you need to use the Merax CTYP-100 Drill in open
places, use an extension cord appropriate for open areas,
avoiding the risk of electric shock.
•Always use safety equipment – safety goggles, mask, safety
shoes, and ear protectors.
•Do not overload the machine. Use the adequate tool for
type of drilling to be conducted ,guaranteeing the good
quality of the work and the safety in the operation.
•Do not change tools with the drilling machine turned on.
Always turn machine off and unplug it for your own safety.
Use:
•This machine is specially designed for perforation of light
steel. It cannot be used for other purposes under any
circumstance. Equipment must not be modified.
Assembly of the Merax CTYP-100 Drill and tools change:
Before using your magnetic drill, you need to install the tools.
Quando utilizar as Fresas Anulares, o Pino Piloto deve ser o 1º
item a ser inserido na CTYP-100. The pilot pin must be the first
item to be installed in the CTYP-100. After that, slide the
annular cutter into an adapter. After your hear a "click"
sound, it means that it is locked. Use a hex wrench text to
fasten it, making sure it is securely locked
Warning: make sure the lock is in the annular cutter and not
on the shaft.
To remove the cutting tool (annular cutter), perform
backwards procedure.

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Check if the magnet base is on and accordingly fixed, pushing
the Pilot Pin. If the rotation is too weak or too strong, adjust
the rotation of the drill.
When the Merax CTYP-100 Magnetic Drill is not in use, keep it
clean and remove all accessories from it.
Safety in my magnetic base:
The energization of the Merax CTYP-100 Magnetic Drill
depends on the thickness of the material you are working
with. A thickness of 12 mm is excellent to guarantee a safe
operation. Keep all work place clean, since magnet base is
damaged by chips and dirt, both as to its energization and
lifecycle of the base. Before drilling, make sure the magnet
base is firmly attached to the workpiece. If necessary, use the
current for a safer fixation.
Adjusting and Regulating the Drill:
Periodically, inspect your Merax CTYP-100 Magnetic Drill. .
Check lubrication, tools sharpening, carbon brush, cleaning
and all accessories of the machine.
Use wrenches to unfasten nuts. Always remember to fasten
them securely, and whenever the rack-and-pinion move,
check its fastening to guarantee quality and safety during
work.

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Maintenance:
Always keep tools and power supply cord in clean areas. In
case of electric or mechanic failure turn drill off and unplug
from power source. Excessive sparking can indicate the
presence of dirt in the motor or worn carbon brushes.
Periodically, check the need for the carbon brushes set
replacement. Always replace carbon brushes when they reach
6 mm. Brushes cannot be this limit to avoid damage to the
machine Also, check lubrication.
WARRANTY:
MERAX Magnet Base Drilling Machines have a 6-month
guarantee in Brazil after the date of issue of invoice or
delivery of the product to the final consumer.
This warranty applies to manufacturing, materials, parts and
workmanship defects, when adequately proven.
This warranty does not apply to damages provoked by
inadequate transportation, accidents of any type, misuse,
electrical installation oscillations, use of wrong voltage, bad
quality of compressed air, the removal or alteration of the
series number of the machine, and the non-compliance with
the instructions herein contained
This warranty does not apply to any component that
deteriorates under normal use.
Use only original spare parts and always contact a Merax
Authorized Assistance. Check list in our website:
www.merax.com.br

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Parts Listing
N°
Code
Description
2
C10002
POWER SWITCH CTYP-100
3
C10003
COMPLETE FUSE HOLDER CTYP100
4
C10003
COMPLETE FUSE HOLDER CTYP100
5
C10003
COMPLETE FUSE HOLDER CTYP100
6
C10006
MOTOR REVERSION SWITCH CTYP-100
12
C10012
LEVER CTYP100
19
C10019
SPIRAL CONDUIT CTYP100
25
C10025
CONTROL PLATE CTYP100
27
C10027
ON/OFF SWITCH MAGNET BASE CTYP100
28
C10028
MAGNET BASE CTYP100
33
C10033
INNER STRIPPER CTYP100
34
C10034
INNER STRIPPER CTYP100
35
C10035
INNER STRIPPER CTYP100
41
C10041
OIL RESERVOIR CTYP100
42
C10041
OIL RESERVOIR CTYP100
49
C10049
BEARING CTYP100
51
C10051
RACK-AND-PINION GEAR CTYP100
54
C10054
CROWN GEAR CTYP-100
56
C10056
PINION GEAR I CTYP100
58
C10058
SPEED CHANGE DEVICE CTYP100
60
C10060
MAIN GEAR CTYP100
63
C10063
SPEED SWITCH CTYP100
64
C10063
SPEED SWITCH CTYP100
65
C10063
SPEED SWITCH CTYP100
71
C10071
MORSE CONE TAPPER CTYP100
72
C10072
SPEED CHANGE DEVICE CTYP100
74
C10074
CROWN GEAR CTYP-100
75
C10075
PINION GEAR II CTYP100
83
C10083
BRUSH HOLDER CAP CTYP100
84
C10084
BRUSH CTYP100
85
C10085
BRUSH HOLDER CTYP100
86
C10086
MOTOR CAPACITOR CTYP100
91
C10091
ELECTRIC COIL CTYP100
92
C10092
COIL PROTECTOR CTYP100
94
C10094
INDUNCTION MOTOR CTYP100
77
C10100
CHUCK, ANNULAR CUTTER CTYP100
78
C10100
CHUCK, ANNULAR CUTTER CTYP100
100
C10100
CHUCK, ANNULAR CUTTER CTYP100
101
C10100
CHUCK, ANNULAR CUTTER CTYP100
102
C10100
CHUCK, ANNULAR CUTTERCTYP100
103
C10100
MANDRIL BROCA ANULAR DA CTYP100
104
C10100
CHUCK, ANNULAR CUTTER CTYP100
105
C10100
CHUCK, ANNULAR CUTTER CTYP100

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