Sealey SA619 User manual

Thank you for purchasing a Sealey Product. Manufactured to a high standard this product will, if used according to these instructions
and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS AND CAUTIONS.
USE THIS PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE
DAMAGE OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. PLEASE KEEP INSTRUCTIONS SAFE FOR FUTURE USE.
INSTRUCTIONS FOR:
AIR DRILL 6MM
REVERSIBLE PREMIER
MODEL No: SA619
1. SAFETY INSTRUCTIONS
Original Language Version SA619 Issue: 2 - 17/02/12
Compact design is ideal for accessing working areas
where space is limited. Composite lightweight housing
reduces effects of chill on operator’s hands. Fully
reversible with thumb control on side of motor housing.
Air motor with quality bearings for smooth and powerful
operation. Fitted with Jacobs keyed chuck. Suitable for
the professional workshop.
2. INTRODUCTION & SPECIFICATION
Chuck Size ..............................6mm
Free Speed . . . . . . . . . . . . . . . . . . . . . . . . . . 1800rpm
Operating Pressure .......................90psi
Air Consumption ......................... 3cfm
Air Inlet ..............................1/4”BSP
Noise Power ..........................91.5dB.A
Noise Pressure........................80.9dB.A
Weight .................................0.8kg
1.1. Operational Safety
p WARNING! Ensure Health & Safety, local authority, and general workshop practice regulations are adhered
to when using this equipment.
p WARNING!Disconnect from air supply before changing accessories or servicing.
3Maintain the drill in good condition (use an authorised service agent).
3Replace or repair damaged parts. Use genuine parts only. Unauthorised parts may be dangerous and will
invalidate the warranty.
3Use in a suitable clean and tidy work area and ensure there is adequate lighting.
3Before each use check drill bits for condition. If worn or damaged replace immediately.
3Secure non stable work piece with a clamp, vice or other adequate holding device.
3Ensure the chuck is securely fastened to the spindle and the drill bit is secure in the chuck.
3Ensure there are no flammable or combustible materials near the work area.
pWARNING! Always wear approved eye or face and hand protection when operating the drill.
3 Use face, dust, or respiratory protection in accordance with COSHH regulations.
3Remove ill fitting clothing. Remove ties, watches, rings, other loose jewellery and contain and/or tie back
long hair.
3 Maintain correct balance and footing. Ensure the floor is not slippery and wear non-slip shoes.
3Keep children and unauthorised persons away from the work area.
3Check moving parts alignment on a regular basis.
3Ensure workpiece is secure before operating the drill. Never hold a workpiece by hand.
3Avoid unintentional starting.
pWARNING! Ensure correct air pressure is maintained and not exceeded. Recommended pressure - 90psi.
3Keep air hose away from heat, oil and sharp edges. Check air hose for wear before each use and ensure
that all connections are secure.
3Prolonged exposure to vibration from this drill poses a health risk. It is the owner’s responsibility to correctly
assess the potential hazard and issue guidelines for safe periods of use and offer suitable protective equipment.
7DO NOT use the drill for a task it is not designed to perform.
7DO NOT operate drill if any parts are damaged or missing as this may cause failure and/or personal injury.
pWARNING! DO NOT drill any materials containing asbestos.
7DO NOT carry the drill by the hose, or yank the hose from the air supply.
7DO NOT apply heavy pressure to the drill, let the drill do the work.
7DO NOT place air line attachments close to your face and DO NOT point at other persons or animals.
7DO NOT operate drill when you are tired or under the influence of alcohol, drugs or intoxicating medication.
7DO NOT use drill where there are flammable liquids, solids or gases such as paint solvents and including
waste wiping or cleaning rags etc.
7DO NOT carry the drill with your finger on the trigger.
7DO NOT direct air from the air hose at yourself or others.
3When not in use disconnect from air supply and store in a safe, dry, childproof location.

3.1. Air Supply
3.1.1. Ensure the drill trigger is in the "off" position before connecting to the air supply.
3.1.2. You will require an air pressure of 90psi, and an air flow according to specification.
3.1.3. pWARNING! Ensure the air supply is clean and does not exceed 90psi while operating the drill.
Too high an air pressure and unclean air will shorten the product life due to xcessive wear, and may be
dangerous causing damage and/or personal injury.
3.1.4. Drain the air tank daily. Water in the air line will damage the drill.
3.1.5. Clean air inlet filter weekly. Recommended hook-up procedure is shown in fig.1.
3.1.6. Line pressure should be increased to compensate for unusually long air hoses (over 8 metres).
The minimum hose diameter should be 1/4” I.D. and fittings must have the same inside dimensions.
3.1.7. Keep hose away from heat, oil and sharp edges. Check hose for wear, and make certain that all
connections are secure.
3.2. Couplings.
3.2.1. Vibration may cause failure if a quick change coupling is connected directly to the drill. To overcome this,
connect a leader hose to the drill. A quick change coupling may then be used to connect the leader hose
to the air line recoil hose. See fig.1 & 2.
pWARNING! Ensure you read, understand and apply safety instructions before use.
4.1. Assembly
4.1.1. Insert the chuck key into one if the holes in the chuck, loosen the jaws and insert a drill bit, turn chuck
key in the other direction to secure the dill bit.
4.1.2. Connect the drill to the air supply as in chapter 3, press the trigger (fig.3C) to check that the drill is
working correctly.
4.2. Operating
4.2.1. The drill direction can be changed by switching the thumb control on the side of the drill (fig.3A).
4.2.2. Operate the drill by depressing the trigger (fig.3C).
4.2.3. Always use a drill bit appropriate for the job.
4.2.4. DO NOT apply excessive pressure, let the drill do the work for you. Start the drill and bring the drill to the
work surface.
4.2.5. DO NOT allow drill to run in “idle rotation” for an
extended period of time as this will reduce bearing
life.
fig.1
4. OPERATING INSTRUCTIONS
fig.3
fig.2
3. PREPARING TOOL FOR USE
Original Language Version SA619 Issue: 2 - 17/02/12

NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice.
IMPORTANT: No liability is accepted for incorrect use of this product.
WARRANTY: Guarantee is 12 months from purchase date, proof of which will be required for any claim.
INFORMATION: For a copy of our latest catalogue and promotions call us on 01284 757525 and leave your full name and address, including postcode.
01284 757500
01284 703534
[e-mail]
Sole UK Distributor, Sealey Group,
Kempson Way, Suffolk Business Park,
Bury St. Edmunds, Suffolk,
IP32 7AR
www.sealey.co.uk
Web
email
Risk of Hand Arm Vibration Injury
Reversible Air Drill, Model No. SA619 when operated in accordance with these instructions and tested in
accordance with BS EN ISO 8662-6:1995, ISO 8662-6:1994 and BS EN ISO 28927-8:2009 results in the
following vibration emission declared in accordance with BS EN 12096:1996.
Measured vibration emission value: 2.5m/s² Uncertainty: 1.0m/s²
These values are suitable for comparison with emission levels of other tools that have been subject to the
same test.
This tool may cause hand-arm vibration syndrome if its use is inadequately managed.
This is a ‘NO LOAD’ vibration figure.
A competent person should carry out a risk assessment following HSE guidelines.
Measurement results can be highly variable, depending on many factors, including the operator's technique,
the condition of the work equipment, the material being processed and the measurement method.
Recommended Measures to reduce risk of hand-arm vibration syndrome:
We recommend appropriate safety equipment is utilised and regular breaks for the operator are employed to
reduce any residual risk of fatigue or repetitive strain injury.
5. MAINTENANCE
p WARNING!Disconnect drill from air supply before changing accessories, servicing or performing
maintenance.Replace or repair damaged parts. Use genuine parts only. Unauthorised parts may be
dangerous and will invalidate the warranty.
5.1. If the air supply does not have an oiler lubricate the air drill daily with a few drops of good grade air
tool oil such as Sealey ATO/500 or ATO/1000, dripped into the air inlet before use.
5.2. Clean the drill after use and change pads when required.
5.3. Loss of power or erratic action may be due to the following:
a) Excessive drain on the air line. Moisture or restriction in the air pipe. Incorrect size or type of hose
connectors. To remedy check the air supply and follow instructions in Section 3.
b) Grit or gum deposits in the drill may also reduce performance. If your model has an air strainer
(located in the area of the air inlet), remove the strainer and clean it. Flush the drill out with gum
solvent oil or an equal mixture of SAE No 10 oil and kerosene. Allow to dry before use.
If problems continue, contact your local Sealey service agent.
5.4. For a full service contact your local Sealey service agent.
5.5. When not in use, disconnect from air supply, clean drill and store in a safe, dry, childproof location.
Original Language Version SA619 Issue: 2 - 17/02/12