Mercedes-Benz 463 series Reference manual

Introduction of the New G-Class
Model series 463
Introduction into Service Manual
Daimler AG, GSP/OI, HPC R 822, D-70546 Stuttgart
Order No. 6516 1391 02 - HLI 000 000 07 96 – Printed in Germany – 03/2012
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Mercedes-Benz Service
Daimler AG · Technical Information and Workshop Equipment (GSP/OI) · D-70546 Stuttgart
Introduction of the New G-Class
Model series 463
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Information and copyright
Product Portfolio
Comprehensive information about our full Product Portfolio
can also be found at our Internet Portal.
Link: http://aftersales.mercedes-benz.com
Questions and suggestions
If you have any questions or suggestions concerning this product, please write
to us.
E-mail: [email protected]
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© 2012 by Daimler AG
This document, including all its parts, is protected by copyright.
Any further processing or use requires the previous written consent of
Daimler AG, Department GSP/OIS, HPC R822, W002, D-70546 Stuttgart.
This applies in particular to reproduction, distribution, alteration, translation,
microfilming and storage and/or processing in electronic systems, including
databases and online services.
Image no. of title image: P00.00-4832-00
Image no. of posters: P00.00-4830-00
Order no. of this publication: 6516 1391 02 – HLI 000 000 07 96
03/2012
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Contents
3g
Introduction of the New G-Class, Model Series 463
Preface 6
Overview
Models and major assemblies 7
Brief description 8
Equipment 9
Overall vehicle
Exterior 15
Dimensions of G 350 BLUETEC 18
Dimensions of G 63 AMG 20
Technical data 22
Roof systems 24
Interior 25
Powerplant
Engine data for gasoline engines 30
Engine data for diesel engines 31
Gasoline engines M 157 AMG and M 273 32
Diesel engine OM 642 34
Engine cooling 36
Exhaust system 37
Fuel system 39
Transmission
Transmission data 43
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Contents
4gIntroduction of the New G-Class, Model Series 463
Chassis
Steering 45
Axles 46
Suspension 47
On-road/off-road characteristics 48
Brake system 50
Wheels and tires 52
Networking
Overall network 53
Batteries and alternator 57
Lights
Exterior lights 58
Interior lights 59
Safety
Active/passive safety 60
Restraint systems 61
Driving assistance systems
Overview of systems 62
Comfort
Climate control 63
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Contents
5g
Introduction of the New G-Class, Model Series 463
Audio and communications
Telematics 64
Sound system 65
Digital Owner's Manual 66
Body
Bodyshell 69
Annex
Abbreviations 70
Index 72
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Preface
6gIntroduction of the New G-Class, Model Series 463
Dear Reader,
This Introduction into Service Manual presents the
new G-Class of the facelifted model series 463.
The purpose of this brochure is to acquaint you with
the technical highlights of this vehicle in advance of its
market launch. This brochure is intended to provide
information for people employed in service or mainte-
nance/repair as well as for aftersales staff. It is
assumed here that the reader is already familiar with
the Mercedes-Benz model series currently on the
market.
In terms of the contents, the emphasis in this Intro-
duction into Service Manual is on presenting new and
modified components and systems.
This Introduction into Service Manual is not intended
as an aid for repairs or for the diagnosis of technical
problems. For such needs, more extensive information
is available in the Workshop Information System (WIS)
and Xentry Diagnostics.
WIS is updated continuously. Therefore, the informa-
tion available there reflects the latest technical status
of our vehicles.
This Introduction into Service Manual presents initial
information about the G-Class of model series 463.
The Introduction into Service Manual is not stored in
this form in WIS. The contents of this brochure are not
updated. No provision is made for supplements.
We will publicize modifications and new features in the
relevant WIS documents. The information presented in
this Introduction into Service Manual may therefore
differ from the more up-to-date information found in
WIS.
All information relating to technical data, equipment
and options is valid as of the copy deadline in January
2012 and may therefore differ from the current
production configuration.
Daimler AG
Technical Information
and Workshop Equipment (GSP/OI)
iNote
Information about the vehicles and about oper-
ating the vehicle functions can also be found in the
interactive owner's manual on the Internet at:
www.mercedes-benz.de/betriebsanleitung
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Models and major assemblies
Overview
7
Introduction of the New G-Class, Model Series 463 g
BR Model Engine Automatic
7-speed transmission
Market launch
G500
convertible
463.202 273.969 722.904 06/12
G500 463.236 273.969 722.904 06/12
G350BLUETEC 463.346 642.886 722.902 06/12
G550
1463.237 273.969 722.904 08/12
G63AMG 463.272
463.2732
157.984 722.905 06/12
1USA and Canada only
P00.00-4833-00
Model series 463
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Brief description
8
Overview
Introduction of the New G-Class, Model Series 463
g
Vehicle concept
The combination of a characteristic and timeless
design has made the G-Class into an unmistakable
cross-country vehicle.
The impressive appearance of the facelifted model
series 463, combined with new and more advanced
technology further improve the attractiveness of this
legendary classic.
Dimensional concept
With a vehicle length of 4257 mm for the convertible
and 4662 mm for the station wagon, the vehicle
remains true to its predecessor. Only the vehicle width
has increased by 48 mm compared to the predecessor
due to the new outside mirrors.
New features
Main features of the model refinement include:
• Introduction of the G 63 AMG
• ECO start/stop function (G 63 AMG only)
• Newly designed radiator grille and bumpers
(G 63 AMG only)
• Newly designed outside mirrors
• DISTRONIC PLUS
• Brake Assist (BAS)
• LED daytime running lamps
• Blind Spot Assist
• Front Parktronic
• New Telematics Generation (NTG) 4.5
• COMAND display with new freestanding 17.8 cm
central display
• Newly designed instrument cluster with color
display
• Center console with new, high-quality controls
such as the COMAND controller
• New "THERMATIC" automatic air conditioning
• 4-spoke multifunction steering wheel
• New wheel design
• Fuel system
iNote
Further details on the electrical systems of model
series 463 (e.g. function descriptions and location
of electrical components) are available in WIS
under information type "Basic knowledge/func-
tions" (GF).
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Equipment
Overview
9
Introduction of the New G-Class, Model Series 463 g
G350
BLUETEC
G 500 G550 G63AMG
Equipment variants
Exclusive package Code PA4 — —
designo Exclusive package — — — Code PA6
Sport package Code PA5 — —
Chrome package Code ZD6 Standard
Seating comfort package Code PA11Standard Code PA1
Exterior stainless steel package Code PA31
1Standard in Japan
Standard
Powerplant, engine, suspension, brakes
ECO start/stop function — — — Standard
Diesel particulate filter (DPF) Standard — — —
Front and rear AMG brake calipers painted
silver instead of red
— — — Code BS1
Wheels, tires, light alloy wheels
40.64 cm (16") light alloy wheel
"Star design"
265/70; 7.5 J x 16 ET63
Standard
Code RL3
— — —
45.72 cm (18") light alloy wheel
"High-sheen machined"
265/60; 7.5 J x 18 ET63
Code RL6 — —
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Equipment
10
Overview
Introduction of the New G-Class, Model Series 463
g
G350
BLUETEC
G500 G550 G63AMG
Wheels, tires, light alloy wheels
45.72 cm (18") light alloy wheel
"5-hole design"
265/60; 7.5 J x 18 ET63
Code RL5 —
45.72 cm (18") light alloy wheel
"5 double-spoke design"
265/60; 7.5 J x 18 ET63
Code RM9 Standard —
50.80 cm (20") light alloy wheel
AMG "Titanium gray, 5-spoke design"
275/50; 9.5 J x 20 ET50
—Standard
Code R10
50.80 cm (20") light alloy wheel
AMG "Matt black, 5-spoke design"
275/50; 9.5 J x 20 ET50
—Code R11
Tire pressure monitor Code RY6 Code RY61
1Except Japan
Standard Code RY6
Roof systems
Electrically powered sliding roof1Code D27 Code D272
2Standard in Japan
Standard Code D27
Climate control
2-zone automatic air conditioning Standard
Stationary heater incl. remote control Code H12 Code H123
3Except Japan
—Code H12
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Equipment
Overview
11
Introduction of the New G-Class, Model Series 463 g
G350
BLUETEC
G 500 G550 G63AMG
Light systems
Bi-xenon headlamps with automatic head-
lamp range adjustment and headlamp
cleaning system
Standard
Oval front fog lamps with integrated corner-
ing lights function
Standard —
LED daytime running lights Standard
Headlamp Assist Standard
Ambiance illumination Standard
Driving assistance systems
Parktronic Code EZ8 Code EZ81
1Standard in Japan
Standard Code EZ8
DISTRONIC PLUS Code EZ9 Standard Code EZ9
Brake Assist (BAS) Standard
Cruise control with Variable Speed Limiter Standard
Reversing camera2
2Not valid for G 500 convertible
Code FR8 Code FR81Standard Code FR8
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Equipment
12
Overview
Introduction of the New G-Class, Model Series 463
g
G350
BLUETEC
G500 G550 G63AMG
Interior equipment
Multifunction steering wheel Standard
Heated multifunction steering wheel (only in
combination with leather steering wheel
Code VL01
1Except Japan
Leather upholstery, black Code SP3 Standard —
Leather upholstery, gray Code SP4 —
Leather upholstery, chestnut Code SP5 —
Leather-clad instrument panel (black) Code JC92
2Except Japan, standard on right-hand drive vehicles
Standard Standard
designo trim, piano lacquer, black Code ZG2 Standard
designo trim, carbon Code ZG6
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Equipment
Overview
13
Introduction of the New G-Class, Model Series 463 g
G350
BLUETEC
G 500 G550 G63AMG
Comfort systems
Electrically adjustable front seats incl.
4-way lumbar support
Standard
Seat heaters for driver and front passenger Standard
Heater for rear bench seat1
1Not valid for G 500 convertible
Standard
Safety and theft protection
Airbags for driver and passenger Standard
Windowbag Standard1
Anti-theft alarm system (ATA) — — Standard —
ATA with tow-away protection and interior
monitoring
Code FZ8 Code FZ81,2
2Standard in Japan
—Code FZ8
Neck-Pro luxury head restraints, crash-
active
Standard
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Equipment
14
Overview
Introduction of the New G-Class, Model Series 463
g
G350
BLUETEC
G500 G550 G63AMG
Telephone, audio and communications
HD radio — — Standard Standard1
1USA only
Surround sound system
(harman/kardon®Logic 7®)2
2Not valid for G 500 convertible and Japan
Code EU93
3Standard for right-hand drive vehicles
Code EU93Standard Code EU93
COMAND Online Standard
Digital Audio Broadcasting (DAB) Code EF6 Code EF62—Code EF6
Comfort telephony Code EH2 Code EH24
4Except Japan
—Code EH2
Media interface Code EH3 Code EH35
5Standard in Japan
Standard Code EH3
Rear entertainment6
6Not valid for G 500 convertible
Code EM7
TV tuner1Code EM8 —Code EM8
Miscellaneous
115V socket — — Standard —
Ball head trailer hitch Code Q55 Code Q554—Code Q55
Trailer socket (13-pin) Standard
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Exterior
Overall vehicle
15
Introduction of the New G-Class, Model Series 463 g
Front view
The functional, robust front view of the G-Class has
retained its character for decades.
One of the most important features of the front design
is the radiator grille with three slats and a large central
star.
Underneath the bi-xenon main headlamps with auto-
matic headlamp range adjustment and headlamp
cleaning system, additional LED daytime running
lamps decorate the front of the G-Class.
The already striking brush guard (SA, except ECE) of
the G-Class has been modified accordingly to the new
exterior lights concept. On vehicles with this option,
the stone chipping protection grilles are omitted.
The G-Class also features new outside mirrors. These
produce less aerodynamic drag and provide signifi-
cantly improved aeroacoustics.
The radar unit of the Distronic system, optionally avail-
able as special equipment, is located in the front
bumper on the left-hand side underneath the radiator
grille.
The AMG variant features a chrome radiator grille with
two slats. In contrast to the standard model, the front
bumpers are made of plastic and no front fog lamps
are installed. In addition, the ground clearance of the
G 63 AMG is reduced by 10 mm.
P00.00-4834-00
Front view
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Exterior
16
Overall vehicle
Introduction of the New G-Class, Model Series 463
g
Side view
Clear lines and large flat areas distinguish the side
view of the G-Class. The station wagon is character-
ized by two large windows in the rear. The rocker
panels, beltline and roof edges run parallel to each
other.
The new outside mirrors with integrated turn signal
indicator and ambient illumination are painted in the
vehicle color and fold in electrically. The mirror setting
can be stored for up to three drivers via the memory
function.
The rub strip runs horizontally along the vehicle level
with the door handles and the distinctly shaped wheel
well liners provide a harmonious overall appearance
together with the striking and powerful design of the
light alloy wheels.
The AMG variant features additional fender flares in
the vehicle color as well as AMG trim strips made of
brushed aluminium with "AMG" and "V8 BITURBO"
logos on the front fenders. The chrome-plated, side-
mounted dual tailpipes in an oval design (country-
specific) give the AMG a striking overall appearance.
P00.00-4835-00
Side view
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Exterior
Overall vehicle
17
Introduction of the New G-Class, Model Series 463 g
Rear view
The distinct wheel well liners and wide track width give
the G-Class a robust and sturdy image. The main
elements of the rear design include the large left-
hinged rear-end door as well as the full-size spare
wheel mounted on the rear-end door. When
50.80 cm (20") light alloy wheels are used, the
maximum size of the spare wheel is 48.26 cm (19").
The USA version features an additional reinforced
bracket for additional tank protection.
The oval rear lamps in classic rectangular lamp units,
the rear bumper with integrated rear fog lamp and
backup lamp as well as the stainless steel spare wheel
cover (in combination with Exterior stainless steel
package, SA) give the G-Class even greater visual
impact.
P00.00-4836-00
Rear view
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Dimensions of G 350 BLUETEC
18
Overall vehicle
Introduction of the New G-Class, Model Series 463
g
P00.10-5198-00
Vehicle dimensions of G 350 BLUETEC
Dimensions unloaded
1 At permissible gross vehicle weight
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Dimensions of G 350 BLUETEC
Overall vehicle
19
Introduction of the New G-Class, Model Series 463 g
P00.10-5199-00
Vehicle dimensions (garage dimensions) of G 350 BLUETEC
Dimensions unloaded
1 At permissible gross vehicle weight
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