Mercedes-Benz 463 series Reference manual

Introduction of the New G-Class
Model series 463
Introduction into Service Manual
Daimler AG, GSP/OI, HPC R 822, D-70546 Stuttgart
Order No. 6516 1391 02 - HLI 000 000 07 96 – Printed in Germany – 03/2012
– This printout will not be recorded by the update service. Status: 03 / 2012 –

Mercedes-Benz Service
Daimler AG · Technical Information and Workshop Equipment (GSP/OI) · D-70546 Stuttgart
Introduction of the New G-Class
Model series 463
– This printout will not be recorded by the update service. Status: 03 / 2012 –

Information and copyright
Product Portfolio
Comprehensive information about our full Product Portfolio
can also be found at our Internet Portal.
Link: http://aftersales.mercedes-benz.com
Questions and suggestions
If you have any questions or suggestions concerning this product, please write
to us.
E-mail: [email protected]
Fax: [phone]
© 2012 by Daimler AG
This document, including all its parts, is protected by copyright.
Any further processing or use requires the previous written consent of
Daimler AG, Department GSP/OIS, HPC R822, W002, D-70546 Stuttgart.
This applies in particular to reproduction, distribution, alteration, translation,
microfilming and storage and/or processing in electronic systems, including
databases and online services.
Image no. of title image: P00.00-4832-00
Image no. of posters: P00.00-4830-00
Order no. of this publication: 6516 1391 02 – HLI 000 000 07 96
03/2012
– This printout will not be recorded by the update service. Status: 03 / 2012 –

Contents
3g
Introduction of the New G-Class, Model Series 463
Preface 6
Overview
Models and major assemblies 7
Brief description 8
Equipment 9
Overall vehicle
Exterior 15
Dimensions of G 350 BLUETEC 18
Dimensions of G 63 AMG 20
Technical data 22
Roof systems 24
Interior 25
Powerplant
Engine data for gasoline engines 30
Engine data for diesel engines 31
Gasoline engines M 157 AMG and M 273 32
Diesel engine OM 642 34
Engine cooling 36
Exhaust system 37
Fuel system 39
Transmission
Transmission data 43
– This printout will not be recorded by the update service. Status: 03 / 2012 –

Contents
4gIntroduction of the New G-Class, Model Series 463
Chassis
Steering 45
Axles 46
Suspension 47
On-road/off-road characteristics 48
Brake system 50
Wheels and tires 52
Networking
Overall network 53
Batteries and alternator 57
Lights
Exterior lights 58
Interior lights 59
Safety
Active/passive safety 60
Restraint systems 61
Driving assistance systems
Overview of systems 62
Comfort
Climate control 63
– This printout will not be recorded by the update service. Status: 03 / 2012 –

Contents
5g
Introduction of the New G-Class, Model Series 463
Audio and communications
Telematics 64
Sound system 65
Digital Owner's Manual 66
Body
Bodyshell 69
Annex
Abbreviations 70
Index 72
– This printout will not be recorded by the update service. Status: 03 / 2012 –

Preface
6gIntroduction of the New G-Class, Model Series 463
Dear Reader,
This Introduction into Service Manual presents the
new G-Class of the facelifted model series 463.
The purpose of this brochure is to acquaint you with
the technical highlights of this vehicle in advance of its
market launch. This brochure is intended to provide
information for people employed in service or mainte-
nance/repair as well as for aftersales staff. It is
assumed here that the reader is already familiar with
the Mercedes-Benz model series currently on the
market.
In terms of the contents, the emphasis in this Intro-
duction into Service Manual is on presenting new and
modified components and systems.
This Introduction into Service Manual is not intended
as an aid for repairs or for the diagnosis of technical
problems. For such needs, more extensive information
is available in the Workshop Information System (WIS)
and Xentry Diagnostics.
WIS is updated continuously. Therefore, the informa-
tion available there reflects the latest technical status
of our vehicles.
This Introduction into Service Manual presents initial
information about the G-Class of model series 463.
The Introduction into Service Manual is not stored in
this form in WIS. The contents of this brochure are not
updated. No provision is made for supplements.
We will publicize modifications and new features in the
relevant WIS documents. The information presented in
this Introduction into Service Manual may therefore
differ from the more up-to-date information found in
WIS.
All information relating to technical data, equipment
and options is valid as of the copy deadline in January
2012 and may therefore differ from the current
production configuration.
Daimler AG
Technical Information
and Workshop Equipment (GSP/OI)
iNote
Information about the vehicles and about oper-
ating the vehicle functions can also be found in the
interactive owner's manual on the Internet at:
www.mercedes-benz.de/betriebsanleitung
– This printout will not be recorded by the update service. Status: 03 / 2012 –

Models and major assemblies
Overview
7
Introduction of the New G-Class, Model Series 463 g
BR Model Engine Automatic
7-speed transmission
Market launch
G500
convertible
463.202 273.969 722.904 06/12
G500 463.236 273.969 722.904 06/12
G350BLUETEC 463.346 642.886 722.902 06/12
G550
1463.237 273.969 722.904 08/12
G63AMG 463.272
463.2732
157.984 722.905 06/12
1USA and Canada only
P00.00-4833-00
Model series 463
– This printout will not be recorded by the update service. Status: 03 / 2012 –

Brief description
8
Overview
Introduction of the New G-Class, Model Series 463
g
Vehicle concept
The combination of a characteristic and timeless
design has made the G-Class into an unmistakable
cross-country vehicle.
The impressive appearance of the facelifted model
series 463, combined with new and more advanced
technology further improve the attractiveness of this
legendary classic.
Dimensional concept
With a vehicle length of 4257 mm for the convertible
and 4662 mm for the station wagon, the vehicle
remains true to its predecessor. Only the vehicle width
has increased by 48 mm compared to the predecessor
due to the new outside mirrors.
New features
Main features of the model refinement include:
• Introduction of the G 63 AMG
• ECO start/stop function (G 63 AMG only)
• Newly designed radiator grille and bumpers
(G 63 AMG only)
• Newly designed outside mirrors
• DISTRONIC PLUS
• Brake Assist (BAS)
• LED daytime running lamps
• Blind Spot Assist
• Front Parktronic
• New Telematics Generation (NTG) 4.5
• COMAND display with new freestanding 17.8 cm
central display
• Newly designed instrument cluster with color
display
• Center console with new, high-quality controls
such as the COMAND controller
• New "THERMATIC" automatic air conditioning
• 4-spoke multifunction steering wheel
• New wheel design
• Fuel system
iNote
Further details on the electrical systems of model
series 463 (e.g. function descriptions and location
of electrical components) are available in WIS
under information type "Basic knowledge/func-
tions" (GF).
– This printout will not be recorded by the update service. Status: 03 / 2012 –

Equipment
Overview
9
Introduction of the New G-Class, Model Series 463 g
G350
BLUETEC
G 500 G550 G63AMG
Equipment variants
Exclusive package Code PA4 — —
designo Exclusive package — — — Code PA6
Sport package Code PA5 — —
Chrome package Code ZD6 Standard
Seating comfort package Code PA11Standard Code PA1
Exterior stainless steel package Code PA31
1Standard in Japan
Standard
Powerplant, engine, suspension, brakes
ECO start/stop function — — — Standard
Diesel particulate filter (DPF) Standard — — —
Front and rear AMG brake calipers painted
silver instead of red
— — — Code BS1
Wheels, tires, light alloy wheels
40.64 cm (16") light alloy wheel
"Star design"
265/70; 7.5 J x 16 ET63
Standard
Code RL3
— — —
45.72 cm (18") light alloy wheel
"High-sheen machined"
265/60; 7.5 J x 18 ET63
Code RL6 — —
– This printout will not be recorded by the update service. Status: 03 / 2012 –