Meritor PB-02101 User manual

Issued 2/2003
Hydraulic Brake
Dayton • Quadraulic • Lucas • DCM
Catalog PB-02101
Strength • Power • Speed • Agility
MERITOR PARTS. RIGHT FROM THE START.

Table of Contents
Page
Quadraulic Disc Brake Applications……………………………………… 2
Quadraulic Disc Brake……………………………………………………
…
4
4 x 64mm Quadraulic Phenolic Piston…………………………………
…
6
4 x 70mm Quadraulic Phenolic Piston…………………………………
…
8
4 x 70mm Quadraulic Steel Piston M10 x 1.5 Inlet Port ………………
…
10
4 x 70mm Quadraulic Steel Piston 7/16-24 Inlet Port…………………
…
12
Meritor Hydraulic Disc Brake 2.18" Twin Piston………………………… 14
Meritor Hydraulic Disc Brake 2.50" Twin Piston………………………… 16
Meritor Hydraulic Disc Brake 2.88" Twin Piston………………………… 18
DCM Brake…………………………………………………………………
…
20
DCM Brake Shoes…………………………………………………………
…
21
DCM Brake Components…………………………………………………
…
21
Durapark Brake Assembly………………………………………………… 24
Durapark Park Cylinder……………………………………………………
…
26
Durapark Adjuster Cylinder………………………………………………
…
28
Durapark Alphabetical Parts Listing……………………………………… 30
Durapark Numerical Cross Reference…………………………………
…
31
Durapark Supersessions…………………………………………………
…
32
Numerical Parts List………………………………………………………
…
Inside Back Cover
1

BLUE BIRD BUS
MODEL AXLE BRAKE BRAKE BRAKE FMSI SHOE FMSI LINING DISC
AXLE TYPE MFG. SIZE NO. NO. PAD
FD965 10.7k FD ArvinMeritor D769 7636 KITD769AM
FF966/FF943 12k FD ArvinMeritor D769 7636 KITD769AM
S-15 Wide Track 15k RD ArvinMeritor D769 7636 KITD769AM
RS-19 L-Spindle 19k RD ArvinMeritor D769 7636 KITD769AM
RS-21 R-Spindle 21k RD ArvinMeritor D769 7636 KITD769AM
FREIGHTLINER/STERLING
MODEL AXLE BRAKE BRAKE BRAKE FMSI SHOE FMSI LINING DISC
AXLE TYPE MFG. SIZE NO. NO. PAD
FC-941 8k FD ArvinMeritor D769 7636 KITD769AM
FF-941 10k / 12k FD ArvinMeritor D769 7636 KITD769AM
RS-15 Track J1
Flange 13k / 15k RD ArvinMeritor D769 7636 KITD769AM
RS-17/19 L-Spindle
J1 Flange 17k / 19k RD ArvinMeritor D769 7636 KITD769AM
RS-21/23 R-Spindle
J1 Flange 21k / 23k RD ArvinMeritor D769 7636 KITD769AM
FORD
MODEL AXLE BRAKE BRAKE BRAKE FMSI SHOE FMSI LINING DISC
AXLE TYPE MFG. SIZE NO. NO. PAD
SIFCO 9k FD ArvinMeritor D769 7636 KITD769AM
RS-19 17.5k / 19k RD ArvinMeritor D769 7636 KITD769AM
RD ArvinMeritor D769 7636 KITD769AM
RS-21 21k / 23k RD ArvinMeritor D769 7636 KITD769AM
MODEL AXLE BRAKE BRAKE BRAKE FMSI SHOE FMSI LINING LINED
AXLE TYPE MFG. SIZE NO. NO. SHOES
Ra Lucas Girlling 15" X 5" 542 4528A SMA2124528
Ra Lucas Girlling 15" X 5" 542 4528A SMA2124528
Ra Lucas Girlling 15" X 6" 543 4504A SMA2124504
Ra Lucas Girlling 15" X 6" 543 4504A SMA2124504
Ra Lucas Girlling 15" X 7" 544 4505A SMA2124505
Ra Lucas Girlling 15" X 7" 544 4505A SMA2124505
GMC
MODEL AXLE BRAKE BRAKE BRAKE FMSI SHOE FMSI LINING DISC
AXLE TYPE MFG. SIZE NO. NO. PAD
FC-941 6k /8k FD ArvinMeritor D769 7636 KITD769AM
FF-941 10k / 12k FD ArvinMeritor D769 7636 KITD769AM
Dana/Eaton 15k RD ArvinMeritor D769 7636 KITD769AM
Dana/Eaton 17.9k RD ArvinMeritor D769 7636 KITD769AM
Dana/Eaton 19k RD ArvinMeritor D769 7636 KITD769AM
Dana/Eaton 21k RD ArvinMeritor D769 7636 KITD769AM
THOMAS BUILT BUS
MODEL AXLE BRAKE BRAKE BRAKE FMSI SHOE FMSI LINING DISC
AXLE TYPE MFG. SIZE NO. NO. PAD
Westport 10k / 12k FD ArvinMeritor D769 7636 KITD769AM
J-190-S (5.022 offset)
19k RD ArvinMeritor D769 7636 KITD769AM
QUADRAULIC DISC BRAKE APPLICATIONS
2

BLUE BIRD BUS
CALIPER ROTOR CALIPER CALIPER CALIPER CALIPER CALIPER
HWD. KIT BORE SIZE LEFT RIGHT REPAIR KIT PISTON
R4011729 23-123557-002 70mm 60450469 60450468 R4011730 60050334
R4011729 70mm 60450469 60450468 R4011730 60050334
R4011729 23-123557-002 70mm 60450469 60450468 R4011730 60050334
R4011729 23-123557-002 70mm 60450469 60450468 R4011730 60050334
R4011729 23-123557-002 70mm 60450469 60450468 R4011730 60050334
FREIGHTLINER/STERLING
CALIPER ROTOR CALIPER CALIPER CALIPER CALIPER CALIPER
HWD. KIT KIT BORE SIZE LEFT RIGHT REPAIR KIT PISTON
R4011729 23-123557-002 64mm 60450474 60450473 R4011731 R4011511
R4011729 23-123557-002 70mm 60450469 60450468 R4011730 60050334
R4011729 23-123557-002 64mm 60450474 60450473 R4011731 R4011511
R4011729 23-123557-002 70mm 60450469 60450468 R4011730 60050334
R4011729 23-123574-004 70mm 60450469 60450468 R4011730 60050334
FORD
CALIPER ROTOR CALIPER CALIPER CALIPER CALIPER CALIPER
HWD. KIT KIT BORE SIZE LEFT RIGHT REPAIR KIT PISTON
R4011729 23-123527-002 70mm 60450469 60450468 R4011730 60050334
R4011729 23-123498-002 70mm 60450469 60450468 R4011730 60050334
R4011729 64mm 60450474 60450473 R4011731 R4011511
R4011729 23-123498-002 70mm 60450469 60450468 R4011730 60050334
SPRING CYLINDER WHEEL CYL. WHEEL CYL. REPAIR
KIT DRUM BORE SIZE LEFT RIGHT KIT PISTON
R407969 N/A 1-3/4" 201179 (EXP) 201180 (EXP) R415489
R407969 N/A 1-3/4" 201183 (Forward) 201184 (Forward) R415489
R407969 N/A 1-5/8" 201179 (EXP) 201180 (EXP) R415488
R407969 N/A 1-5/8" 201183 (Forward) 201184 (Forward) R415488
R407969 N/A 1-3/4" 201179 (EXP) 201180 (EXP) R415489
R407969 N/A 1-3/4" 201183 (Forward) 201184 (Forward) R415489
GMC
CALIPER ROTOR CALIPER CALIPER CALIPER CALIPER CALIPER
HWD. KIT KIT BORE SIZE LEFT RIGHT REPAIR KIT PISTON
R4011729 23-123557-002 64mm 60450474 60450473 R4011731 R4011511
R4011729 23-123557-002 70mm 60450469 60450468 R4011730 60050334
R4011729 23-123557-002 64mm 60450474 60450473 R4011731 R4011511
R4011729 23-123557-002 70mm 60450469 60450468 R4011730 60050334
R4011729 23-123557-002 70mm 60450469 60450468 R4011730 60050334
R4011729 23-123574-004 70mm 60450469 60450468 R4011730 60050334
THOMAS BUILT BUS
CALIPER ROTOR CALIPER CALIPER CALIPER CALIPER CALIPER
HWD. KIT KIT BORE SIZE LEFT RIGHT REPAIR KIT PISTON
R4011729 23-123557-002 70mm 60450469 60450468 R4011730 60050334
R4011729 23-123557-002 70mm 60450469 60450468 R4011730 60050334
QUADRAULIC DISC BRAKE APPLICATIONS
3

CALIPER KITS/PISTON/ DESCRIPTION BILL OF MATERIAL
PART NO. PAD NO.
4 x 64mm QUADRAULIC DISC BRAKE
60450474 L/H 64 mm Phenolic Piston Caliper
7/16"-24 NS - 2B inlet port
60450474001 L/H 64 mm Phenolic Piston Caliper
7/16"-24 NS - 2B inlet port / incl. disc pads
60450473 R/H 64 mm Phenolic Piston Caliper
7/16"-24 NS - 2B inlet port
60450473001 R/H 64 mm Phenolic Piston Caliper
7/16"-24 NS - 2B inlet port / incl. disc pads
R4011729 Hardware Kit 1) 69160483 anti-rattle spring
1) 69310804 bolt for anti-rattle spring
2) 69330709 lining spacer
2) 69310814 lining spacer bolt
R4011731 Boot and Seal Kit 4) 69340647 boot
4) 69170343 seal
R4011511 Phenolic Caliper Piston and Shield 1) 69260551 piston
1) 69330719 shield
KITD769AM Disc Pad Set without wear sensors 4) 69240836 disc pad without wear
sensors
KITD769GM Disc pad set with wear sensors 2) 69240836 disc pad without wear
sensors
2) 69240833 disc pad with wear sensors
69540212 Bleeder Screw
69530525 Cross Over Tube
4 x 70mm QUADRAULIC DISC BRAKE
60450469 L/H 70 mm Phenolic Piston Caliper
7/16"-24 NS - 2B inlet port
60450469002 L/H 70 mm Phenolic Piston Caliper
7/16"-24 NS - 2B inlet port / incl. disc pads
60450468 R/H 70 mm Phenolic Piston Caliper
7/16"-24 NS - 28 inlet port
60450468002 R/H 70 mm Phenolic Piston Caliper
7/16"-24 NS - 28 inlet port / incl. disc pads
R4011729 Hardware kit 1) 69160483 anti-rattle spring
1) 69310804 bolt for anti-rattle spring
2) 69330709 lining spacer
2) 69310814 lining spacer bolt
R4011730 Boot and Seal Kit 4) 69340646 boot
4) 69170337 seal
60050334 Phenolic Caliper Piston and Shield 1) 69260548 piston
1) 69330717 shield
KITD769AM Disc Pad Set without wear sensors 4) 69240836 disc pad without wear
KITD769GM Disc pad set with wear sensors 2) 69240836 disc pad without wear
sensors
2) 69240833 disc pad with wear sensors
69540212 Bleeder Screw
69530525 Cross Over Tube
60050321 L/H 70 mm Steel Piston Caliper
M10 x 1.5 inlet port
60450455 L/H 70 mm Steel Piston Caliper
M10 x 1.5 inlet port / incl. disc pads
QUADRAULIC DISC BRAKE
4

CALIPER KITS/PISTON/ DESCRIPTION BILL OF MATERIAL
PART NO. PAD NO.
4 x 70mm QUADRAULIC DISC BRAKE (cont.)
60050320 R/H 70 mm Steel Piston Caliper
M10 x 1.5 inlet port
60450454 R/H 70 mm Steel Piston Caliper
M10 x 1.5 inlet port / incl. disc pads
R4011121 Hardware Kit 1) 69160483 anti-rattle spring
1) 69310804 bolt for anti-rattle spring
2) 69330709 lining spacer
2) 69310803 lining spacer bolt
R4011120 Boot and Seal Kit 4) 69340642 boot
4) 69170337 seal
4) 69330714 boot shield
69270814 Steel Caliper Piston 1) 69270814 piston
60050315 Steel Caliper Piston Kit 4) 69270814 piston
4) 69340642 boot
4) 69170337 seal
4) 69330714 boot shield
60050314 Disc Pad Set 4) 69240836 disc pads
69540212 Bleeder Screw
69530524 Cross Over Tube
60050313 L/H 70 mm Steel Piston Caliper
7/16"-24 NS - 2B inlet port / incl. disc pads
60050312 R/H 70 mm Steel Piston Caliper
7/16"-24 NS - 2B inlet port / incl. disc pads
R4011121 Hardware Kit 1) 69160483 anti-rattle spring
1) 69310804 bolt for anti-rattle spring
2) 69330709 lining spacer
2) 69310803 lining spacer bolt
R4011120 Boot and Seal Kit 4) 69340642 boot
4) 69170337 seal
4) 69330714 boot shield
69270814 Steel Caliper Piston 1) 69270814 piston
60050315 Steel Caliper Piston Kit 4) 69270814 piston
4) 69340642 boot
4) 69170337 seal
4) 69330714 boot shield
60050314 Disc Pad Set 4) 69240836 disc pads
69540212 Bleeder Screw
69530524 Cross Over Tube
FP7636D769 Disc Pad Kit
QUADRAULIC DISC BRAKE
5

QUADRAULIC DISC BRAKE
6

HARDWARE KIT PART NO.
Services One Wheel
R4011729 Includes:
1 69160483 (Anti-Rattle Spring)
1 69310804 (Bolt Anti-Rattle)
2 69330709 (Lining Spacer)
2 69310814 (Lining Spacer Bolt)
BOOT AND SEAL KIT
R4011731 4 69340647 (Boot)
(64mm) 4 69170343 (Seal)
CALIPER PISTON
R4011511 1 69260551 (Piston)
(64mm) 1 69330719 (Heat Shield)
Phenolic
OUTER AND INNER BRAKE PAD
KITD769AM 4 69240836
KITD769GM 2 69240836
2 69240833 With wear sensors
FP7636D769 Generic Disc Pad Kit
DESCRIPTION
QUADRAULIC DISC BRAKE
7

QUADRAULIC DISC BRAKE
8

HARDWARE KIT PART NO.
Services One Wheel
R4011729 Includes:
1 69160483 (Anti-Rattle Spring)
1 69310804 (Bolt Anti-Rattle)
2 69330709 (Lining Spacer)
2 69310814 (Lining Spacer Bolt)
BOOT AND SEAL KIT
R4011730 4 69340646 (Boot)
(70mm) 4 69170337 (Seal)
CALIPER PISTON
60050334 1 69260548 (Piston)
(70mm) 1 69330717 (Heat Shield)
Phenolic
OUTER AND INNER BRAKE PAD
KITD769AM 4 69240836
KITD769GM 2 69240836
2 69240833 With wear sensors
FP7636D769 Generic Disc Pad Kit
DESCRIPTION
QUADRAULIC DISC BRAKE
9

QUADRAULIC DISC BRAKE
10

HARDWARE KIT PART NO.
Services One Wheel
R4011121 Includes:
1 69160483 (Anti-Rattle Spring)
1 69310804 (Bolt Anti-Rattle)
2 69330709 (Lining Spacer)
2 69310803 (Lining Spacer Bolt)
BOOT AND SEAL KIT
R4011120 4 69340642 (Boot)
Boot & Seal Kit 4 69170337 (Seal)
4 69330714 (Boot Shield)
60050315 4 69340642 (Boot)
Piston, Boot & 4 69170337 (Seal)
Seal Kit 4 69330714 (Boot Shield)
4 69270814 (Piston)
CALIPER PISTON
69270814 1 69270814 (Piston)
(70mm)
OUTER AND INNER BRAKE PAD
KITD769AM 4 69240836
KITD769GM 2 69240836
2 69240833 With wear sensors
FP7636D769 Generic Disc Pad Kit
DESCRIPTION
QUADRAULIC DISC BRAKE
11

QUADRAULIC DISC BRAKE
12

HARDWARE KIT PART NO.
Services One Wheel
R4011121 Includes:
1 69160483 (Anti-Rattle Spring)
1 69310804 (Bolt Anti-Rattle)
2 69330709 (Lining Spacer)
2 69310803 (Lining Spacer Bolt)
BOOT AND SEAL KIT
R4011120 4 69340642 (Boot)
Boot & Seal Kit 4 69170337 (Seal)
4 69330714 (Boot Shield)
60050315 4 69340642 (Boot)
Piston, Boot & 4 69170337 (Seal)
Seal Kit 4 69330714 (Boot Shield)
4 69270814 (Piston)
CALIPER PISTON
69270814 1 69270814 (Piston)
(70mm)
OUTER AND INNER BRAKE PAD
KITD769AM 4 69240836
KITD769GM 2 69240836
2 69240833 With wear sensors
FP7636D769 Generic Disc Pad Kit
DESCRIPTION
QUADRAULIC DISC BRAKE
13

MERITOR HYDRAULIC DISC BRAKE
14

HARDWARE KIT PART NO.
Services One Wheel
60050135 Bendix H5533
Dayton 69160324 Z Spring
69160383 S Spring
69420654 Retainer
Use R404208 Guide Bolt with this
configuration (1976-1985).
1976-1985
GUIDE BOLT
R404208 Bendix H5025
Use with Support Key and Spring
Configuration (1976-1985).
1976-1985
HARDWARE KIT
Services One Wheel R407130 Carlson H5011 & H5420
Dayton 69160324 Z Spring
Replaces 69390613 Guide Bolt, Support
Key and Spring from 60050135 (1986-1995).
1986-1995
BOOT AND SEAL KIT
60050136 Bendix 66713
Dayton 69170248 Seal
69340641 Boot
CALIPER PISTON
69270798
Aluminum Bendix 90029
2.181" Dia.
D224 OUTER AND INNER BRAKE PAD REPLACES
FP7141D224 Dayton
69-240757
OEM Shoes with insulator have the same
profile for inner/outer material location
REPLACES
MERITOR HYDRAULIC DISC BRAKE
BACKING PLATE
LENGTH
LINING LENGTH
7-9/16"
7-7/16"
15

MERITOR HYDRAULIC DISC BRAKE
16

HARDWARE KIT PART NO.
Services One Wheel
60050153 Dayton 69420654 Retainer
69160383 Spring
Ford E4HZ-28487A
E4HZ-28552A
GM 15501147
BOOT AND SEAL KIT
60050266 Dayton 6050151
Ford E4HZ-2207A
GM 15510025
GUIDE BOLT
69310693 Carlson H5037
For Use With 60050153 Kit
DISC PAD RETAINER CLIP
FORD 69160457 —
DISC PAD RETAINER CLIP
GM 69160441 For Axle Kit, order 60050278
CALIPER PISTON
69270757 For kit containing 2 pistons,
Aluminum order 60050154
D224 OUTER AND INNER BRAKE PAD REPLACES
FP7141D224
(Generic Disc
Pad Kit) Dayton
69240767
60050166
(Genuine)
(MOLDED)
REPLACES
MERITOR HYDRAULIC DISC BRAKE
8-11/32"
BACKING PLATE
LENGTH
LINING LENGTH
8-13/32"
17

MERITOR HYDRAULIC DISC BRAKE
18

HARDWARE KIT PART NO.
Services One Wheel
R408574 Dayton 69160430 (Stamped 69160429)
(Prior to 1985) 69420736 RH Retainer
Replaces (2) 69420737 LH Retainer
R404109 Retainer Hole Dia. = 13/32"
A = 3-3/8"
R408576 Dayton 69160453 (Stamped 69160453)
(1986-92) 69420736 RH Retainer
The caliper keys contained in the new kits to separate 69420737 LH Retainer
left hand and right hand keys have been changed. The Retainer Hole Dia. = 7/16"
end user may not know which caliper key is needed, A = 3-5/8"
therefore, Meritor now supplies both keys in the new
kits that service one axle.
BOOT AND SEAL KIT
60050146 Dayton 69170275 Seal
69340602 Boot
69350545 Fitting - Seat Inset
GUIDE BOLT
69310782 For Use With R408574, R408576
CALIPER PISTON
69270702 For Kit Containing 2 Pistons
Aluminum order 60050149
2.88" Dia.
DISC PAD RETAINER CLIP
69160445 Dayton 69160445
For Axle Kit, order 60050149
D236 OUTER AND INNER BRAKE PAD REPLACES
FP7149D236 Dayton
69240761
(MOLDED)
8-15/16"
REPLACES
MERITOR HYDRAULIC DISC BRAKE
BACKING PLATE
9"
LINING LENGTH
LENGTH
19