Metos PROVENO E User manual

Installation and Operation Manual
COMBI-KETTLE
PROVENO E
Accessories:
MIXER, MANUAL COOLING, AUTOMATIC COOLING, ICEBANK COOLING, AUTOMATIC WATER
FILLING, EASYRUN 1.1 PROGRAMMING
Type: 40 l, 60 l, 80 l, 100 l, 150 l, 200 l, 300 l, 400 l
Rev 1.2
(24.08.2016)
S/N: 10911210170030 Valid from 17.10.2012
4222150, 4222152, 4222154, 4222156, 4222158, 4222160, 4222162, 422164
Original instructions

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PROVENO E Rev. 1.2 (24.08.2016)
TABLE OF CONTENTS
1. General .......................................................................................................................................................5
1.1. Symbols used in the manual .......................................................................................................................5
1.2. Symbols used on the appliance...................................................................................................................5
1.3. Checking the relationship of the appliance and the manual ........................................................................5
1.3.1. Proveno combi-kettle versions.....................................................................................................................6
2. Safety Instructions .................................................................................................................................. 11
2.1. General ...................................................................................................................................................... 11
2.2. Construction of the combi-kettle ...............................................................................................................12
2.3. Safe and correct use..................................................................................................................................14
2.3.1. Avoiding burns...........................................................................................................................................15
2.3.2. Avoiding risks during mixing and tilting the kettle .....................................................................................15
2.3.3. Other instructions for correct and safe use...............................................................................................15
2.3.4. Changing the settings and adjustments....................................................................................................16
2.3.5. Safety instructions in the event of malfunction.........................................................................................16
2.4. Disposal of the appliance ..........................................................................................................................16
2.5. Other prohibitions (dangerous methods and procedures).........................................................................16
3. Functional description ............................................................................................................................17
3.1. Intended use of the appliance................................................................................................................... 17
3.1.1. Use for other purposes .............................................................................................................................17
3.2. Construction ..............................................................................................................................................17
3.3. Operating principle ....................................................................................................................................17
3.4. Operation switches and indicator lights ....................................................................................................18
3.4.1. Display messages for the user..................................................................................................................20
3.4.2. Error message lights .................................................................................................................................20
4. Operating instructions ............................................................................................................................21
4.1. Before use.................................................................................................................................................21
4.1.1. Preparing for use .......................................................................................................................................21
4.1.2. Maintenance information ..........................................................................................................................22
4.2. Operation procedures................................................................................................................................23
4.2.1. Operating the control panel - General .......................................................................................................23
4.2.2. Tilting the kettle.........................................................................................................................................23
4.2.3. Positioning the mixing tool and scrapers ..................................................................................................24
4.2.4. Cooking .....................................................................................................................................................25
4.2.5. Changing the temperature ........................................................................................................................26
4.2.6. Stopping the cooking.................................................................................................................................26
4.2.7. Mixing functions .......................................................................................................................................26
4.2.8. Mixing while tilting ....................................................................................................................................28
4.2.9. Manual water filling...................................................................................................................................28
4.2.10. Automatic water filling (option)..................................................................................................................29
4.2.11. Timer functions ........................................................................................................................................30
4.2.12. Automatic cooling .....................................................................................................................................32
4.2.13. Manual cooling (option) ............................................................................................................................34

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PROVENO E Rev. 1.2 (24.08.2016)
4.2.14. EasyRun 1.1 programming.........................................................................................................................35
4.2.15. Possible power failure during timing or EasyRun program .......................................................................38
4.2.16. Programming lockup reset ........................................................................................................................39
4.2.17. CleanPlus cleaning aid program - ClnP......................................................................................................40
4.2.18. Self-control (HACCP) (option) ...................................................................................................................40
4.2.19. Energy consumption readout ....................................................................................................................41
4.3. After use....................................................................................................................................................42
4.3.1. Cleaning.....................................................................................................................................................42
4.3.2. Periodic service .........................................................................................................................................44
4.3.3. Service recording ......................................................................................................................................44
5. Installation ...............................................................................................................................................45
5.1. General ......................................................................................................................................................45
5.1.1. Operating conditions .................................................................................................................................45
5.1.2. Possible interference from the surroundings (to the surroundings) ..........................................................45
5.1.3. Storage ......................................................................................................................................................45
5.1.4. Unpacking the appliance............................................................................................................................45
5.1.5. Disposal of the package ............................................................................................................................46
5.2. Installation .................................................................................................................................................46
5.2.1. Dimensions ...............................................................................................................................................47
5.2.2. Floor drain positioning ...............................................................................................................................48
5.2.3. Positioning of installation frames...............................................................................................................49
5.2.4. Subsurface frame cast into the floor .........................................................................................................50
5.2.5. Surface installation frame fixed to the floor...............................................................................................51
5.2.6. Installing the combi-kettle on the frame....................................................................................................52
5.3. Electrical connections................................................................................................................................54
5.4. Water connections ....................................................................................................................................57
5.4.1. Icebank connections (C3 option) ..............................................................................................................58
5.4.2. Water connection and quality requirements ............................................................................................58
5.4.3. Optional twin water connection (T) for soft water.....................................................................................58
5.4.4. Extreme water conditions .........................................................................................................................58
5.5. Ventilation..................................................................................................................................................59
5.6. Other installations ....................................................................................................................................59
5.7. Procedures after installation......................................................................................................................59
5.7.1. Adjusting the tilting ...................................................................................................................................59
5.7.2. Fastening the mixer motor cover box........................................................................................................60
5.8. First run and testing ..................................................................................................................................60
5.8.1. Filling the steam generator........................................................................................................................60
5.8.2. Checking the safety block..........................................................................................................................60
5.9. Adjustments, programming.......................................................................................................................61
5.10. Staff training ..............................................................................................................................................61
5.11. Combination of machines..........................................................................................................................61
6. Adjustment instructions .........................................................................................................................62
6.1. Setting customer specific parameters.......................................................................................................62
6.2. Customer specific parameters, settings and factory presets ...................................................................63
7. Troubleshooting.......................................................................................................................................65
8. Technical specifications ..........................................................................................................................68

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PROVENO E Rev. 1.2 (24.08.2016)

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PROVENO E Rev. 1.2 (24.08.2016)
General
1. General
Carefully read the instructions in this manual as they contain important information regarding proper,
efficient and safe installation, use and maintenance of the appliance.
Keep this manual in a safe place for eventual use by other operators of the appliance.
The installation of this appliance must be carried out in accordance with the manufacturer’s instructions
and following local regulations. The connection of the appliance to the electric, steam and water supply
must be carried out by qualified persons only.
Persons using this appliance should be specifically trained in its operation.
Switch off the appliance in the case of failure or malfunction. The periodical function checks requested in
the manual must be carried out according to the instructions. Have the appliance serviced by a technical-
ly qualified person authorized by the manufacturer and using original spare parts.
Not complying with the above may put the safety of the appliance in danger.
1.1. Symbols used in the manual
This symbol informs about a situation where a safety risk might be at hand. Given instructions are man-
datory in order to prevent injury.
This symbol informs about the right way to perform in order to prevent bad results, appliance damage
or hazardous situations.
This symbol informs about recommendations and hints that help to get the best performance out of the
appliance.
1.2. Symbols used on the appliance
This symbol on a part informs about electrical terminals behind the part. The removal of the part must be
carried out by qualified persons only.
1.3. Checking the relationship of the appliance and the manual
The rating plate of the appliance indicates the serial number of the appliance. If the manuals are missing,
it is possible to order new ones from the manufacturer or the local representative. When ordering new
manuals it is essential to quote the serial number shown on the rating plate.
If language versions have information contradictions, the original language English is the primary langu-
age regarding the information content.
STOP

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PROVENO E Rev. 1.2 (24.08.2016)
General
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3
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12 13
14 15
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17
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1.3.1. Proveno combi-kettle versions
The mixer and timer are standard options on all versions.
The user panel and the available functions on the combi-kettle are different depending on what options
are available
This manual covers all options except the EasyRun 99.9 programming option that is covered in a
separate manual included with the combi-kettles with the option installed.
The functions of the different versions are:
Proveno combi-kettle with HACCP, mixer, timer, automatic water filling, EasyRun 1.1 programming
and, cooling
1. Heating
2. HACCP
3. Mixer
4. Mixer start and pause
5. Mixer stop
6. Displays for heating, HACCP and mixer
7. Return kettle bowl to upright position
8. Central dial with pushbutton function
9. Kettle bowl tilting
10. Starting time
11. Function time
12. Automatic water filling
13. Manual water filling
14. EasyRun 1.1 programming
15. Cooling
16. Displays for timer, water filling, programming and cooling
17. Error message lights
18. ON/OFF switch

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General
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14
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Proveno combi-kettle with HACCP, mixer, timer, automatic water filling and cooling
1. Heating
2. HACCP
3. Mixer
4. Mixer start and pause
5. Mixer stop
6. Displays for heating, HACCP and mixer
7. Return kettle bowl to upright position
8. Central dial with pushbutton function
9. Kettle bowl tilting
10. Starting time
11. Function time
12. Automatic water filling
13. Manual water filling
14. Cooling
15. Displays for timer, water filling and cooling
16. Error message lights
17. ON/OFF switch

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PROVENO E Rev. 1.2 (24.08.2016)
General
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3
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6
7
8
10
9
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12 13
14
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15
16
16
Proveno combi-kettle with HACCP, mixer, timer, automatic water filling and EasyRun 1.1 programming
1. Heating
2. HACCP
3. Mixer
4. Mixer start and pause
5. Mixer stop
6. Displays for heating, HACCP and mixer
7. Return kettle bowl to upright position
8. Central dial with pushbutton function
9. Kettle bowl tilting
10. Starting time
11. Function time
12. Automatic water filling
13. Manual water filling
14. EasyRun 1.1 programming
15. Displays for timer, water filling and programming
16. Error message lights
17. ON/OFF switch

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PROVENO E Rev. 1.2 (24.08.2016)
General
12
3
4
5
6
7
8
10
9
11
12 13
16
14
15
15
Proveno combi-kettle with HACCP, mixer, timer and automatic water filling
1. Heating
2. HACCP
3. Mixer
4. Mixer start and pause
5. Mixer stop
6. Displays for heating, HACCP and mixer
7. Return kettle bowl to upright position
8. Central dial with pushbutton function
9. Kettle bowl tilting
10. Starting time
11. Function time
12. Automatic water filling
13. Manual water filling
14. Displays for timer and water filling
15. Error message lights
16. ON/OFF switch

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PROVENO E Rev. 1.2 (24.08.2016)
General
12
3
4
5
6
7
8
10
9
11
12
15
13
14
14
Proveno combi-kettle with HACCP, mixer and timer
1. Heating
2. HACCP
3. Mixer
4. Mixer start and pause
5. Mixer stop
6. Displays for heating, HACCP and mixer
7. Return kettle bowl to upright position
8. Central dial with pushbutton function
9. Kettle bowl tilting
10. Starting time
11. Function time
12. Manual water filling
13. Display for timer
14. Error message lights
15. ON/OFF switch