Metos PROVENO S 40 l User manual

COMBI-KETTLE
PROVENO S
TYPE: 40 l, 60 l, 80 l, 100 l, 150 l, 200 l, 300 l, 400 l
Accessories
COMBI PRO
COOL
COOL PRO
Installation and Operation Manual
S/N: 10911002080010 Valid from: 08. 02. 2010 Rev.: 4.2
Combi Pro S 4222065, 4222066, 4222067, 4222068, 4222069, 4222070, 4222071, 4215833
Cool S 4222079, 4222080, 4222081, 4222082, 4222083, 4222136, 4222084, 4215834
Cool Pro S 4222092, 4222093, 4222094, 4222095, 4222096, 4222097, 4222098, 4215835

28.9.2010 Rev. 4.2
Dear Customer,
Congratulations on deciding to choose a Metos appliance for your kitchen activities. You
made an excellent choice. We will do our best to make you a satisfied Metos customer
like thousands of customers we have around the world.
Please read this manual carefully. You will learn correct, safe and efficient working meth-
ods in order to get the best possible benefit from the appliance. The instructions and hints
in this manual will give you a quick and easy start, and you will soon note how nice it is
to use the Metos equipment.
All rights are reserved for technical changes.
You will find the main technical data on the rating plate fixed to the equipment. When you
need service or technical help, please let us know the serial number shown on the rating
plate. This will make it easier to provide you with correct service.
For your convenience, space is provided below for you to record contact information for
your local service provider.
METOS TEAM
Phone number of your service provider:.............................................................................
Contact person:....................................................................................................................

28.9.2010 Rev. 4.2

28.9.2010 Rev.
1. General .......................................................................................................... 1
1.1 Symbols used in the manual .......................................................................................... 1
1.2 Symbols used on the appliance ...................................................................................... 1
1.3 Checking the relationship of the appliance and the manual .......................................... 1
1.3.1 Proveno combi-kettle versions ............................................................................... 2
2. Safety instructions ........................................................................................ 6
2.1 General .......................................................................................................................... 6
2.2 Construction of the combi-kettle ................................................................................... 7
2.3 Safe and correct use ..................................................................................................... 10
2.3.1 Avoiding burns .................................................................................................... 10
2.3.2 Avoiding risks during mixing and tilting the kettle ............................................. 10
2.3.3 Other instructions for correct and safe use .......................................................... 11
2.3.4 Changing the settings and adjustments ................................................................ 12
2.3.5 Safety instructions in the event of malfunction ................................................... 12
2.4 Disposal of the appliance ............................................................................................. 12
2.5 Other prohibitions (dangerous methods and procedures) ............................................ 12
3. Functional description ................................................................................ 13
3.1 Intended use of the appliance ...................................................................................... 13
3.1.1 Use for other purposes ......................................................................................... 13
3.2 Construction ................................................................................................................ 13
3.3 Operating principle ...................................................................................................... 13
3.4 Operation switches and indicator lights ...................................................................... 13
3.4.1 Display messages for the user .............................................................................. 16
3.4.2 Error message lights ............................................................................................. 16
4. Operation instructions ............................................................................... 17
4.1 Before use .................................................................................................................... 17
4.1.1 Preparing the use .................................................................................................. 17
4.2 Operation procedures ................................................................................................... 19
4.2.1 Operating the control panel - General .................................................................. 19
4.2.2 Tilting the kettle ................................................................................................... 19
4.2.3 Positioning the mixing tool and scrapers ............................................................ 20
4.2.4 Cooking ................................................................................................................ 21
4.2.5 Changing the temperature .................................................................................... 22
4.2.6 Stopping the cooking ........................................................................................... 22
4.2.7 Mixing functions ................................................................................................. 22
4.2.8 Mixing while tilting (R option) ............................................................................ 24
4.2.9 Water automation ................................................................................................ 24

28.9.2010 Rev.
4.2.10 Timer functions ................................................................................................. 25
4.2.11 Automatic cooling ............................................................................................. 27
4.2.12 Manual cooling (option) ................................................................................... 29
4.2.13 EasyRun programming ..................................................................................... 30
4.2.14 Possible power failure during timing or EasyRun program ............................. 31
4.2.15 Self-control (HACCP) (option) ........................................................................ 32
4.3 After use ...................................................................................................................... 32
4.3.1 Cleaning ............................................................................................................... 32
4.3.2 Periodic service .................................................................................................... 35
4.3.3 Service recording ................................................................................................. 35
5. Installation ................................................................................................... 36
5.1 General ........................................................................................................................ 36
5.1.1 Operating conditions ............................................................................................ 36
5.1.2 Possible interference from the surroundings (to the surroundings) ..................... 36
5.1.3 Storage ................................................................................................................. 36
5.1.4 Unpacking the appliance ...................................................................................... 37
5.1.5 Disposal of the package ....................................................................................... 37
5.2 Installation ................................................................................................................... 37
5.2.1 Subsurface frame cast into the floor .................................................................... 38
5.2.2 Surface installation frame fixed to the floor ........................................................ 39
5.2.3 Installing the combi-kettle on the frame .............................................................. 40
5.3 Electrical connections .................................................................................................. 44
5.4 Water connections ....................................................................................................... 47
5.4.1 Icebank connections (C3 option) ........................................................................ 47
5.4.2 Water connection and quality requirements ....................................................... 47
5.4.3 Extreme water conditions .................................................................................... 48
5.5 Steam and condensate connections ............................................................................. 48
5.6 Ventilation ................................................................................................................... 49
5.7 Other installations ....................................................................................................... 49
5.8 Procedures after installation ........................................................................................ 49
5.8.1 Adjusting the tilting ............................................................................................. 49
5.8.2 Fastening the mixer motor cover box .................................................................. 50
5.9 First run and testing ..................................................................................................... 50
5.9.1 Switching the kettle on ........................................................................................ 50
5.9.2 Checking the safety block .................................................................................... 51
5.10 Adjustments, programming ....................................................................................... 51
5.11 Staff training .............................................................................................................. 51
5.12 Combination of machines .......................................................................................... 51

28.9.2010 Rev.
6. Adjustment instructions ............................................................................. 52
6.1 Setting customer specific parameters .......................................................................... 52
6.2 Customer specific parameters, settings and factory presets ....................................... 53
7. Troubleshooting .......................................................................................... 55
8. Technical specifications .............................................................................. 59

28.9.2010 Rev.

28.9.2010 Rev. 4.2
General
1
1. General
Carefully read the instructions in this manual as they contain important information re-
garding proper, efficient and safe installation, use and maintenance of the appliance.
Keep this manual in a safe place for eventual use by other operators of the appliance.
The installation of this appliance must be carried out in accordance with the manufactur-
er’s instructions and following local regulations. The connection of the appliance to the
electric and water supply must be carried out by qualified persons only.
Persons using this appliance should be specifically trained in its operation.
Switch off the appliance in case of failure or malfunction. The periodical function checks
requested in the manual must be carried out according to the instructions. Have the appli-
ance serviced by a technically qualified person authorized by the manufacturer and using
original spare parts.
Not complying with the above may put the safety of the appliance in danger.
1.1 Symbols used in the manual
This symbol informs about a situation where a safety risk might be at hand. Given instruc-
tions are mandatory in order to prevent injury.
This symbol informs about the right way to perform in order to prevent bad results, appli-
ance damage or hazardous situations.
This symbol informs about recommendations and hints that help to get the best perform-
ance out of the appliance.
1.2 Symbols used on the appliance
This symbol on a part informs about electrical terminals behind the part. The removal of
the part must be carried out by qualified persons only.
1.3 Checking the relationship of the appliance and the manual
The rating plate of the appliance indicates the serial number of the appliance. If the man-
uals are missing, it is possible to order new ones from the manufacturer or the local rep-
resentative. When ordering new manuals it is essential to quote the serial number shown
on the rating plate.
If language versions have information contradictions, the original language Finnish is the
primary language regarding the information content.

28.9.2010 Rev. 4.2
General
2
1.3.1 Proveno combi-kettle versions
The user panel and the available functions on the combi-kettle are different depending on
the combi-kettle version. This manual covers the Proveno Combi Pro, Combi Pro +
EasyRun, Cool and Cool Pro versions.
The functions of the different versions are:
Proveno Combi Pro
1. Heating
2. HACCP
3. Mixer
4. Mixer start and pause
5. Displays for heating and mixer
6. ON/OFF switch
7. Error message lights
8. Stop (to stop the mixer)
9. Starting time
10. Displays for timer and water fill
11. Function time
12. Automatic water fill
13. Manual water fill
14. Kettle bowl tilting
15. Return kettle bowl to upright position
16. Central dial

28.9.2010 Rev. 4.2
General
3
Proveno Combi Pro + EasyRun
1. Heating
2. HACCP
3. Mixer
4. Mixer start and pause
5. Displays for heating and mixer
6. ON/OFF switch
7. Error message lights
8. Stop (to stop the mixer)
9. Starting time
10. Displays for timer, water fill, EasyRun programming and cooling
11. Function time
12. Automatic water fill
13. Manual water fill
14. EasyRun program
15. Kettle bowl tilting
16. Return kettle bowl to upright position
17. Central dial

28.9.2010 Rev. 4.2
General
4
Proveno Cool
1. Heating
2. HACCP
3. Mixer
4. Mixer start and pause
5. Displays for heating and mixer
6. ON/OFF switch
7. Error message lights
8. Stop (to stop the mixer)
9. Starting time
10. Displays for timer and cooling
11. Function time
12. Automatic cooling
13. Kettle bowl tilting
14. Return kettle bowl to upright position
15. Central dial

28.9.2010 Rev. 4.2
General
5
Proveno Cool Pro
1. Heating
2. HACCP
3. Mixer
4. Mixer start and pause
5. Displays for heating and mixer
6. ON/OFF switch
7. Error message lights
8. Stop (to stop the mixer)
9. Starting time
10. Displays for timer, water fill, EasyRun programming and cooling
11. Function time
12. Automatic water fill
13. Manual water fill
14. EasyRun program
15. Automatic cooling
16. Kettle bowl tilting
17. Return kettle bowl to upright position
18. Central dial

28.9.2010 Rev. 4.2
Safety instructions
6
2. Safety instructions
2.1 General
The Proveno combi-kettle has been designed and manufactured in compliance with the
Directive regarding Safety of Machinery, the Low Voltage Directive, the Directive re-
garding Electromagnetic Compatibility and the Directive regarding Pressure Equipment
currently in force.
The Proveno combi-kettle is a pressurized vessel with a maximum operating pressure of
1 bar (or 0,5 bar for certain markets). Overpressure is prevented by means of both me-
chanical (safety valve, pressure switch) and electronic control.
Heating, mixing, water filling or cooling do not function when the kettle is tilted. All func-
tions of the kettle are interrupted when the emergency/stop switch is pressed. The switch
is released by turning it to the right.
The manufacturer does not take responsibility for consequences caused by incorrect use
or use against the operation instructions.

28.9.2010 Rev. 4.2
Safety instructions
7
2.2 Construction of the combi-kettle
The main parts of the combi-kettle are illustrated in the following pictures:
1. Support pillar
2. Safety block
3. Mixer and mixing tool (accessory)
4. Strainer plate (accessory)
5. Emptying valve for steam generator
6. Safety lid
7. Safety grid for fill opening
8. One-grip tap for cleaning jet
9. Control panel
10. Emergency/stop button
11. Cleaning jet
12. Water fill to kettle

28.9.2010 Rev. 4.2
Safety instructions
8
Lid
1. Safety lid
2. Lifting arm
3. Locking lever of the lid
4. Safety grid for fill opening
5. Safety switch
6. Cover for fill opening
Control panel and mains switch
1. Control panel
2. Emergency/stop button
3. Mains switch

28.9.2010 Rev. 4.2
Safety instructions
9
Proveno Cool Pro
1. Heating
2. HACCP
3. Mixer
4. Mixer start and pause
5. Displays for heating and mixer
6. ON/OFF switch
7. Error message lights
8. Stop (to stop the mixer)
9. Starting time
10. Displays for timer, water fill, EasyRun programming and cooling
11. Function time
12. Automatic water fill
13. Manual water fill
14. EasyRun program
15. Automatic cooling
16. Kettle bowl tilting
17. Return kettle bowl to upright position
18. Central dial

28.9.2010 Rev. 4.2
Safety instructions
10
2.3 Safe and correct use
Use of the combi-kettle is prohibited if you have not acquainted yourself with the user
manual and the safety instructions its contains. Observe the following instructions con-
cerning safe and correct use of the appliance. In case of malfunction, proceed as follows:
• Check the nature of malfunction to be able to describe it and the situation where it
occurs. Also consult the user manual to make sure that the appliance really func-
tions against the operation instructions.
• Review the troubleshooting table contained in this manual to find a possible cause
and repair measures.
• Contact your service provider. Be ready to quote the data for easy identification of
the appliance (service code, manufacturing number, model, type, year of purchase
etc.) and to describe the problem as accurately as possible.
The manufacturer does not take responsibility for any damage in case the operation in-
structions and warnings contained in this manual are neglected.
2.3.1 Avoiding burns
• Beware of the inner surface, the upper rim and the lid that may be hot.
• Beware of hot steam when opening the lid.
• Beware of the hot mixing tool after cooking. Use protective gloves.
• Do not open the bottom valve or the emptying valve of the steam generator when
the kettle is hot (pressurized).
• Always make sure that the mixing speed is appropriate, thus preventing foodstuffs
from splashing up through the holes of the lid.
• Keep the emptying valve of the steam generator closed. Open it only when there
is no pressure, i.e. when you plan to empty the steam generator entirely or to re-
move the cooling water.
• Beware of hot steam and hot surfaces when you add ingredients to the kettle or
taste the food you are preparing.
• When cooling the food, water discharging from the steam generator may be hot at
the beginning of the process.
2.3.2 Avoiding risks during mixing and tilting the kettle
• Stop the mixer before opening the lid either with the or button.
• Do not push your fingers or utensils into the kettle when the mixer is in operation.
• Do not wear scarfs, ties etc. hanging clothing which may catch on the rotating mix-
er.
• Protect your hair to prevent it from catching on the rotating mixer.
• Do not touch the rotating mixer.
• Operating the mixer when the lid is open is prevented/prohibited under all circum-
stances (safety regulations at work).
• Ensure that nobody stands behind or in front of the kettle during tilting.
• Do not stand in front of the kettle when you tilt the kettle or reverse it to a horizon-
tal position.

28.9.2010 Rev. 4.2
Safety instructions
11
• When tilting the kettle, make sure there are no objects in the space between the ket-
tle and the pillars or that no objects can fall there when the kettle is being tilted.
• When tilting the kettle, make sure that nobody's fingers, hands or other parts of
their body are in danger of getting between the kettle and the pillars.
• Always check that the mixing tool has been locked in place before starting to mix.
• Always check that the scrapers have been properly attached to the mixing tool.
2.3.3 Other instructions for correct and safe use
• Stop the mixer before opening the lid either with the or button.
Stopping the mixer by opening the lid activates the emergency/stop function.
• Keep the cleaning jet tap closed when the jet is not used.
• The mixing tool is easier to position and remove from the kettle when the kettle is
in a tilted position (ergonomics).
• Protect yourself in an appropriate way when cleaning the kettle (follow safety and
handling instructions of the detergent).
• Do not use the kettle if its protective/cover plates are not properly in place.
• Observe the cleaning instructions. Avoid excessive use of water when cleaning the
control pillar. Use of a high-pressure jet is prohibited. Disconnect the control
voltage of the kettle with the ON/OFF switch and with the mains switch before
cleaning the kettle.
1. ON/OFF switch
2. Mains switch
• Make sure before use that the removable lid is properly in place.
• Make sure before use that the safety grid is properly in place.
• Always open the lid to its extreme position and check the lid's secure before you
bend down over the kettle.
• Check the kettle's safety valve at regular intervals in the way explained in this man-
ual, and keep a record of regular checks.

28.9.2010 Rev. 4.2
Safety instructions
12
2.3.4 Changing the settings and adjustments
Only qualified persons with sufficient competence and expert knowledge of the appliance
are allowed to change technical adjustments. The user can adjust some functions of the
appliance to make them better suit their food production (see "Setting customer specific
parameters"). The service parameters can only be adjusted by a qualified person having
the required expert knowledge of the appliance.
2.3.5 Safety instructions in the event of malfunction
In case of a serious emergency, all functions of the appliance must be stopped by pressing
the emergency/stop button or by turning the mains switch to the OFF position. The func-
tions become operable when the button is released by turning it to the right. In case the
reason for using the emergency/stop switch is a serious malfunction jeopardizing safety
at work, contact an authorized service provider immediately.
1. Emergency/stop button
2. Mains switch
2.4 Disposal of the appliance
When the appliance has reached the end of its useful life, it must be disposed of in com-
pliance with the local rules and regulations. The best way of dealing with or recycling any
substances which potentially have an adverse impact on the environment is to dispose of
them through a proper waste company.
2.5 Other prohibitions (dangerous methods and procedures)
Deliberate disregard of safety devices is prohibited, as it jeopardizes safe work in the
kitchen. The manufacturer does not take responsibility for damage caused by deliberate
use of a defective appliance, disregard of the safety precautions by modifying the de-
signed operation of the appliance, or neglect of the technical condition, maintenance or
service of the appliance.